Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Electrical and Electronics
Electrical Works
Eprocure
Opening Date18 Dec 2023
Closing Date15 Jan 2024
Tender Amount₹ 49,77,000 
Notes
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Costs

Description

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BOQ Items

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Taking out old/ unserviceable damaged existing concrete poles of any size/length from existing position after disconnection of electric supply including necessary excavation, demolition of PCC foundation and removing the same from site, complete all as specified & directed.

8

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Excavation in trenches not exceeding 1.5 mtr wide and not exceeding 1.5 mtr in depth and getting out in any type of soil for foundation of pole, stay, taking up or laying of cable etc, complete all as specified & directed. Note : Due care shall be taken while deciding cable route for excavation. However any damage to Signal, BSNL, MES cable water/sewage pipe or any other service while excavation will be made good by the contractor and cost of the same for jointing material & labour is deemed to be included in the cost of excavation.

1236

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Excavation in trenches n.exc 1.5 mtr wide exc 1.5 mtr in deep but not exceeding 3.0 mtr deep and getting out for foundation of poles etc. in any type of soil, complete all as specified & directed. Note : Due care shall be taken while deciding cable route for excavation. However any damage to Signal, BSNL, MES cable water/sewage pipe or any other service while excavation will be made good by the contractor and cost of the same for jointing material & labour is deemed to be included the cost of excavation.

0.86

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PCC 1:3:6 type C2 using 40mm graded crushed stone aggregate as in foundation of HT pole and stay etc including necessary form work, complete all as specified & directed.

5

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PCC 1:2:4 type B1 using 20mm graded crushed stone aggregate as in coping of pole etc including necessary form work, complete all as specified & directed.

2

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Steel tubular swaged poles in vertical position swaged type 410-SP-31, 9 Mtr long, ISI marked, in one piece, complete with cast iron base plate, finial taper plug, bolts, nuts washers and screws as required, drilling of holes for continious earth wire as specified duly painted with two coats of aluminium paint over a coat of red oxide primer above ground level including painting throughout internally & below GL (externally) with two coats of bituminous paint, numbering of poles with cut stencil lettering in size 6mm thick, 50mm high and white and black strips of size 30cm width each with synthetic elamel paint upto 1.5m above coping etc, complete all as specified and directed. Note:- 1. Earth work and PCC will be measured and paid for seperately under appropriate items.

8

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Stay Assembly using stay rod of 20mm dia with complete accessories as shown in Electrical Plate No 1 of SSR 2009 Part-I such as loop type insulator, porcelain, vitreous white/ brown or green, large size with overall dimensions 90x140mm clearance of hole 25.5mm, stay wire of size 7/4.00mm, stay plate 300x300x6mm thick, 14mm dia 400mm long GI stay bow, 20mm dia 1.80m long GI stay rod, galvanized thimble, etc. including dismantling of old unserviceable stay assembly, complete all as specified & directed. Note :- Earth work and PCC shall be measured and paid for separately)

5

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M&L outdoor type street light junction boxes with PVC water tight encloser, ready made type, with provision of suitable aluminium bus bars for three phases and one neutral mounted on insulators and bus bar having provision of 10 A SP MCB terminal connection and inter connection of street light from pole to pole and pole to light fittings including necessary PVC insulated waather proof twin core 2.5 Sqmm (nominal area) aluminium conductor cable, 1100 volts grade drawn and including PVC conduit of suitable size with clamps (3 Nos) , nuts, bolts etc from Junction box to street light connection, including taking down of existing unserviceable of junction box complete all as specified and as directed

60

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XLPE insulated, armoured heavy duty electric cable (heavy duty) with aluminium conductor, 1100 volts grade, cross-sectional area 185 Sqmm 3.5 core connected with suitable cable gland and aluminium lugs, laid in trenches or passing through pipes, testing after completion including disconnecting and taking out old unserviceable cable, complete all as specified and directed. (Earth work, brick protection and sand cushioning shall be measured and paid for separately)

380

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All as per Srl item No.12 here-in-before but cross-sectional area 150 Sqmm 3.5 core.

350

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All as per Srl item No.12 here-in-before but cross-sectional area 120 Sqmm 3.5 core.

300

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All as per Srl item No.12 here-in-before but cross-sectional area 95 Sqmm 3.5 core.

300

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All as per Srl item No.12 here-in-before but cross-sectional area 70 Sqmm 3.5 core.

250

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All as per Srl item No.12 here-in-before but cross-sectional area 50 Sqmm 3.5 core.

200

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All as per Srl item No.12 here-in-before but cross-sectional area 35 Sqmm 3.5 core.

250

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All as per Srl item No.12 here-in-before but cross-sectional area 25 Sqmm 3.5 core.

250

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All as per Srl item No.12 here-in-before but cross-sectional area 16 Sqmm 4 core.

2500

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All as per Srl item No.12 here-in-before but cross-sectional area 16 Sqmm 2 core.

450

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1100 volts grade heavy duty cable PVC insulated aluminium conductor served with inner sheathing of PVC tape and overall PVC sheathed in service connections suspended by insulating hangers not more than 1 m apart including 4mm dia suspension GI wire with stranded conductor 10 Sqmm twin core cable flat or circular including taking down old unserviceable service connections, complete all as specified & directed.

180

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1100 volts grade heavy duty cable PVC insulated aluminium conductor served with inner sheathing of PVC tape and overall PVC sheathed in service connections suspended by insulating hangers not more than 1 m apart including 4mm dia suspension GI wire with stranded conductor 16 Sqmm twin core cable flat or circular including taking down old unserviceable service connections, complete all as specified & directed.

180

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Sand cushioning to under ground cable, laid in trenches 8cm thick below the cable and 15cm thick above the cable after laying and stretching the cable complete punned to 18cm, complete all as specified and directed. Note:- Punned thickness of sand will be measured and paid.

371

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Brick well burnt locally available sub class 'B' laid over sand cushioning for mechanical cable protection in trenches with width of brick perpendicular to the length of cable, complete all as specified & directed.

39826

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Returning, filling in (soil), including spreading, leveling, watering and well ramming in layers not exc. 25cm, complete all as specifed & directed.

494

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Removing excavated material to a distance not exc. 50m and depositing where directed at a level not exc. 1.5m above the starting point, complete all as specified & directed.

741

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Structural steel work as in cross arms, bracings, supports, clamp and back plate fabricated from steel sections including nuts, bolts, washers, welding, bending cold or hot, drilling holes for bolts, in any shape or size as indicated or directed by Engineer-in-Charge and applying two coats of aluminium paint over one coat of red oxide zinc chrome primer after preparation of surfaces, complete all as specified & directed.

2

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Shackle type insulator porcelain vitreous white, brown or green 75mm high and 90mm dia for conductor of working pressure 1100 volts including galvanised mild steel straps of 31x5mm size, 14mm dia insulator bolts, washers and nuts, complete all as specified & directed.

50

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ACSR conductor of any size drawn straight horizontal on over head lines on existing poles including binding with insulators & 15mm dia PVC separator at equal intervals, weight of conductor shall be measured straight horizontal distance between centre of two adjacent poles and calculating weight of conductor of size and length by adding 3% extra for sag, jointing jumpers etc, complete all as specified & directed.

2.5

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Re-stretching, restraining ACSR conductor laid over, OH LT line on steel/PCC poles after removing the binding from insulators, lowering the ACSR conductor or broken OH line due to any reason, jointing the broken conductor, Re-binding the ACSR with insulators including providing binding wire, jumpering & connecting the existing service cables after re-stretching/ Re-straining to OH line & removing unavoidable sag in the lines, complete all as specified & directed.

6000

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Cutting and trimming of trees and branches to clear the over head line in the arc of LT over head line feeders and removal of the trimmed branches of trees, complete all as specified & directed. Notes : (a). Any ACSR conductor damaged during the cuttings of trees / branches shall be repaired and jointed / fixed by the contractor to the entire satisfaction of Engr-in-Charge, without any extra cost and nothing extra shall be admissible from the department on this account what-so-ever. (b). The cutting / trimming of tree branches shall be done to at least 3.00 metre from the outer conductor of OH line. (c). The unit of measurement is 'SPAN' i.e. distance covered between two poles.

220

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Galvanised iron tube 80mm bore light grade (ISI marked) for cable protection to poles/under floor/under roads/alongwith walls complete including MS clamps of flat iron 25x3mm duly painted, GI nuts, bolts and washers & sealing of pipe ends with approved sealing compound including taking down old unserviceable tube, complete all as specified and directed.

60

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Galvanised iron tube 50mm bore light grade (ISI marked) for cable protection to poles/under floor/under roads/alongwith walls complete including MS clamps of flat iron 25x3mm duly painted, GI nuts, bolts and washers & sealing of pipe ends with approved sealing compound including taking down old unserviceable tube, complete all as specified and directed.

75

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Galvanised iron tube 40mm bore light grade (ISI marked) for cable protection to poles/under floor/under roads/alongwith walls complete including MS clamps of flat iron 25x3mm duly painted, GI nuts, bolts and washers & sealing of pipe ends with approved sealing compound including taking down old unserviceable tube, complete all as specified and directed.

60

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Cutting/ boring of road/hard standing to a size of 30cm in width and not exc 60 cm in depth for laying of protection pipe / water line/ cable including returning, filling in, spreading, romoval of surplus soil and providing 100mm thick PCC 1:2:4 type B1 using 20mm graded crushed stone aggregate on top, complete all as specified & directed. Note : Due care shall be taken while deciding cable route for excavation. However any damage to Signal, BSNL, MES cable water/sewage pipe or any other service while excavation will be made good by the contractor and cost of the same for jointing material & labour is deemed to be included the cost of excavation.

30

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MCCB of capacity 63 Amps, 4 pole, 415 volt, 50Hz, rupturing capacity 16 KA (minimum) or higher with adjustable thermal and fixed magnetic release, AC, 50 C/S, complete as per OEM design including taking down old unserviceable MCCB, complete all as specified & directed.

2

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MCCB of capacity 100 Amps, 4 pole, 415 volt, 50Hz, rupturing capacity 16 KA (minimum) or higher with adjustable thermal and fixed magnetic release, AC, 50 C/S, complete as per OEM design including taking down old unserviceable MCCB, complete all as specified & directed.

2

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MCCB of capacity 125 Amps, 4 pole, 415 volt, 50Hz, rupturing capacity 25 KA (minimum) or higher with adjustable thermal and fixed magnetic release, AC, 50 C/S, complete as per OEM design including taking down old unserviceable MCCB, complete all as specified & directed.

2

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MCCB of capacity 160 Amps, 4 pole, 415 volt, 50Hz, rupturing capacity 25 KA (minimum) or higher with adjustable thermal and fixed magnetic release, AC, 50 C/S, complete as per OEM design including taking down old unserviceable MCCB, complete all as specified & directed.

2

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MCCB of capacity 200 Amps, 4 pole, 415 volt, 50Hz, rupturing capacity 36 KA (minimum) or higher with adjustable thermal and fixed magnetic release, AC, 50 C/S, complete as per OEM design including taking down old unserviceable MCCB, complete all as specified & directed.

2

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MCCB of capacity 250 Amps, 4 pole, 415 volt, 50Hz, rupturing capacity 36KA (minimum) or higher with adjustable thermal and fixed magnetic release, AC, 50 C/S, complete as per OEM design including taking down old unserviceable MCCB, complete all as specified & directed.

2

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MCCB of capacity 350 Amps, 4 pole, 415 volt, 50Hz, rupturing capacity 50 KA (minimum) or higher with adjustable thermal and fixed magnetic release, AC, 50 C/S, complete as per OEM design including taking down old unserviceable MCCB, complete all as specified & directed.

2

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Painting to existing steel tubular poles of any length including cross arms, channels, angle iron support, bracings, clamps etc. with two coats of aluminum paint superior quality of approved make on surfaces exposed to view and making 30cm wide strips (total 5 Nos) with white and black paint alternately on external surface above PCC benching including preparation of old painted surfaces by scraping etc complete and writing pole numbers. of 2 inches bold letters with black paint after painting, complete all as specified & directed.

150

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Supply, installation, testing and commissioning of CPRI approved, factory made, LT Feeder Pillar Box cubical, Outdoor type, floor mounted double door, 3 phase 4 wire, 50 cycles, 415 Volts. The panel board shall be made of 3.15 thick CRCA sheet for load bearing members and 16 SWG (1.6 mm thick) for doors covers and internal partitions and shall be powder coated both side. Base frame of the panel shall be made of ICMC channel of size 50 x50 x 6mm, duly grouted on platform made of brick work in CM (1:2:4), 15mm thick plastering in CM (1:6) having minimum height of 450mm. The panel shall be provided with separate compartments for each switch gears with hinged door including interlocking with switch gears. The panel board shall be suitable for AC, 415 Volts, 50 Hz, 3 phase, 4 wire supply complete with epoxy insulated 400 Amps rated high conductivity aluminium bus bars, supported with DMC / SMC barriers and coluor coded, prewired with copper cable, the degree of protection is IP-54. the panel shall be complete with instrumentation such as LED phase indicating lamps and CT's, including extended aluminium strip of rating of Incomer (400Amps), and outgoing as per rating of MCCB’s, including aluminium lugs to connect the cable dismantled before etc., and comprising of the following:-

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(a) MCCB 400 Amps, 4 pole with breaking capacity 36KA (Adjustable thermal & magnetic release) - 01 No (Incomer) (b) MCCB 160 Amps, 4 pole with breaking capacity 25KA (Adjustable thermal & magnetic release) - 05 Nos (Outgoing) (c) MCCB 63 Amps, 4 pole with breaking capacity 25KA (Adjustable thermal & magnetic release) - 01 No (Outgoing) (d) Digital LED Voltmeter 3 ph, class 0.5. - 01 No (e) Digital LED Ammmeter 3 ph, class 0.5. - 01 No (f) Phase indication LED lamps - 01 Set (g) CT'S 300/5 - 01 Set

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Supply, installation, testing and commissioning of CPRI approved, factory made, LT Feeder Pillar Box cubical, Outdoor type, floor mounted double door, 3 phase 4 wire, 50 cycles, 415 Volts. The panel board shall be made of 3.15 thick CRCA sheet for load bearing members and 16 SWG (1.6 mm thick) for doors covers and internal partitions and shall be powder coated both side. Base frame of the panel shall be made of ICMC channel of size 50 x50 x 6mm, duly grouted on platform made of brick work in CM (1:2:4), 15mm thick plastering in CM (1:6) having minimum height of 450mm. The panel shall be provided with separate compartments for each switch gears with hinged door including interlocking with switch gears. The panel board shall be suitable for AC, 415 Volts, 50 Hz, 3 phase, 4 wire supply complete with epoxy insulated 250 Amps rated high conductivity aluminium bus bars, supported with DMC / SMC barriers and coluor coded, prewired with copper cable, the degree of protection is IP-54. the panel shall be complete with instrumentation such as LED phase indicating lamps and CT's, including extended aluminium strip of rating of Incomer and outgoing as per rating of MCCB’s, including aluminium lugs to connect the cable dismantled before etc., and comprising of the following:-

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(a) MCCB 200 Amps, 4 pole with breaking capacity 36KA (Adjustable thermal & magnetic release) - 01 No (Incomer) (b) MCCB 63 Amps, 4 pole with breaking capacity 25KA (Adjustable thermal & magnetic release) - 06 No (Outgoing) (c) Digital LED Voltmeter 3 ph, class 0.5. - 01 No (d) Digital LED Ammmeter 3 ph, class 0.5. - 01 No (e) Phase indication LED lamps - 01 Set (f) CT'S 300/5 - 01 Set

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Supply, installation, testing and commissioning weather proof outdoor type LT electrical feeder piller box, factory fabricated and CPRI approved, made out of not less than 3mm thick CRCA sheet, vermin/ dust / weather proof with rain protection canopy on top, aesthetically designed, having at least IP-54 protection with front and rear side openings overall size 900 x 600 x 300mm including busbar chamber, contineous earth busbar, Aluminium strip 600 mm long of size 200 A rating mounted on 1100 V epoxy insulators and including MS angle iron base frame of size 50x50 x6 mm 30 cm grouted in ground & 60 cm above GL with necessary excavation, PCC 1:2:4, type B2 foundation, complete with locking arrangement, powder coated in postmen red color shade chemical for rust protection complete with electrical wiring, 1100V Danger notice board on front of the panel with PVC insulated sheathed stranded aluminium conductor cable of adequate size with suitable lugs, bolts, washers and duly cross marked with paint on front side and with proper locking arrangement complete connecting incoming & outgoing connections the panel shall be complete with instrumentation such as metering & indication and CT's, comprising of the following:- (a) MCCB 4 Pole, 250 Amp, 36 KA 01 No (Incoming) (b) Multifunctional meter - 01 No (c) CT'S 250/5 - 01 Set (d) Indicator lamp RYB - 01 Set

3

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Earthing complete with galvanized mild steel earth plate electrode size 600mm x 600mm x 6mm thick buried directly in ground (preferably in vertical position) earth pit not less than 2.25 meter below normal ground level with top edge of the earth plate not less 3 meter (BGL), connected to galvanized iron earth lead wire 4mm dia by means of bolts, nuts, check nut and washer of galvanized iron including PCC pit in RCC 1:2:4 type B-1, precast RCC cover with suitable handle, excavation and earth work in any type of soil, 20mm bore “medium grade” galvanized iron water tubing fixed with cast iron funnel and wire mesh and 15mm bore 'light grade' galvanized iron protection pipe for earth lead wire upto 5m length, charcoal, common salt etc including connected to test point and testing on completion, complete all as shown in electrical plate No 3 of SSR Part-I 2009 & as directed.

12

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Aluminium socket and lugs of appropriate size after disconnecting the cable of any size of 1100 volts grade from panel, de-reeling the loop including cutting out and removing the burnt portion of cable end and relaying the serviceable portion in the existing position / layout including necessary earthwork, chases cutting in PCC work, taking out & relaying bricks and making good the disturbed surfaces and testing, complete all as specified & directed for the following sizes :-

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25 Sqmm

25

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35 Sqmm

25

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50 Sqmm

25

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70 Sqmm

25

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95 Sqmm

25

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120 Sqmm

25

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150 Sqmm

25

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185 Sqmm

20

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Servicing of DG Set 100 KVA of any Make, checking entire system as per manufacturer's catalogue such as checking all parts for serviceablility, taking down defective parts such as fuel filter assy, by pass filter assembly, lub oil filter assembly, air cleaner assy,air filter, flexible hose pipe, radiator coolent , distill water, Tightening the base bolt and nuts and mounting bolts and nuts. etc and replacing the same with same size, make and capacity of parts, draining out the old used burnt engine oil from the sump cleaning all serviceable filters and oil sump with cleaning solution such as petrol/ diesel and refilling new engine oil upto required level, cleaning of battery terminals with warm water ,Checking the radiator and radiator hose and arresting small leaks ,Checking the fuel pump timing and adjusting if required and including testing to DG Set to entire satisfaction of Engr-in Charge. Note:- (i) Spare parts/ Engine oil/ check kit/ filter shall be measured and paid for saperately under respective items of BOQ (ii) Minimum 6 months gap/ 200 hrs of run whichever is earlier shall be considered for next service (iii) Repair Guarantee for replaced parts/servicing of DG Set shall be for six month/200 hrs from the date of service. (iv )Cost of small spares required for maint of DG set shall be deemed to be included in the unit rate quoted. (v) Service Engineer must be skilled and must have knowledge of maintenance of DG sets and attending minor and major fault when it arise.

2

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All as per item No 50 here-in-before but for DG set 62.5 KVA.

5

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All as per item No 50 here-in-before but for DG set 50 KVA.

4

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All as per item No 50 here-in-before but for DG set 40 KVA.

4

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All as per item No 50 here-in-before but for DG set 30 KVA.

5

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All as per item No 50 here-in-before but for DG set 10 KVA.

1

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Supply only Air filter element (OEM )suitable for 10 KVA Capacity

2

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Supply only Air filter (OEM) suitable for 30 KVA Capacity

6

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Supply only Air filter (OEM) suitable for 40 KVA Capacity

6

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Supply only Air filter (OEM) suitable for 62.5 KVA Capacity

14

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Supply only Air filter (OEM) suitable for 100 KVA Capacity

2

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Supply only Diesel filter (OEM manufactured ) capacity 1/2 litre with'O' ring (Primary & secondary) suitable for 10 KVA Diesel engine

2

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Supply only Diesel filter (OEM manufactured ) capacity 1/2 litre with'O' ring (Primary & secondary) suitable for 30 KVA Diesel engine

10

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Supply only Diesel filter (OEM manufactured ) capacity 1/2 litre with'O' ring (Primary & secondary) suitable for 40 KVA Diesel engine

12

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Supply only Diesel filter (OEM manufactured ) capacity 1 litre with'O' ring (Primary & secondary) suitable for 50 KVA Diesel engine

8

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Supply only Diesel filter (OEM manufactured ) capacity 1 litre with'O' ring (Primary & secondary) suitable for 62.5 KVA Diesel engine

10

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Supply only Diesel filter (OEM manufactured ) capacity 1 litre with'O' ring (Primary & secondary) suitable for 100 KVA Diesel engine

4

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Supply only water separator (OEM manufactured ) capacity 1/2 litre with'O' ring suitable for 10/15 KVA Diesel engine

2

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Supply only Water separator (OEM manufactured ) capacity 1/2 litre with'O' ring suitable for 30/35 KVA Diesel engine

2

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Supply only Water separator (OEM manufactured ) capacity 1 litre with'O' ring suitable for 40/45 KVA Diesel engine

2

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Supply only Water separator (OEM manufactured ) capacity 1 litre with'O' ring suitable for 50 KVA Diesel engine

2

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Supply only Water separator (OEM manufactured ) capacity 1 litre with'O' ring (Pre & Micro) suitable for 62.5 KVA Diesel engine

2

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Supply only Oil filter (OEM manufactured ) capacity 1/2 litre with'O' ring suitable for 10/15 KVA Diesel engine

2

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Supply only Oil filter (OEM manufactured ) capacity 1/2 litre with'O' ring suitable for 30/35 KVA Diesel engine

10

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Supply only Oil filter (OEM manufactured ) capacity 1 litre with'O' ring suitable for 40 KVA Diesel engine

8

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Supply only Oil filter (OEM manufactured ) capacity 1 litre with'O' ring suitable for 50 KVA Diesel engine

8

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Supply only Oil filter (OEM manufactured ) capacity 1 litre with'O' ring suitable for 62.5 KVA Diesel engine

10

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Supply only Oil filter (OEM manufactured ) capacity 1 litre with'O' ring suitable for 100 KVA Diesel engine

4

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Supply only Rocker cover/ sump packing kit(OEM manufactured ) suitable for 30/35 KVA Diesel engine

1

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Supply only Rocker cover / sump packing kit (OEM manufactured ) suitable for 40/45 KVA Diesel engine

1

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Supply only Rocker cover / sump packing kit (OEM manufactured ) suitable for 50 KVA Diesel engine

1

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Supply only Rocker cover / sump packing kit (OEM manufactured ) suitable for 62.5 KVA Diesel engine

1

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Supply only Rocker cover / sump packing kit (OEM manufactured ) suitable for 100 KVA Diesel engine

1

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Supply only Fuel line (OEM ) set complete with clamps suitable for 10/15 KVA Capacity

1

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Supply only Fuel line (OEM ) set complete suitable for 30/35 KVA Capacity

1

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Supply only Fuel line (OEM ) set complete suitable for 40/45 KVA Capacity

1

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Supply only Fuel line (OEM ) set complete suitable for 50 KVA Capacity

1

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Supply only Fuel line (OEM ) set complete suitable for 62.5 KVA Capacity

1

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Supply only Fuel line (OEM ) set complete suitable for 100 KVA Capacity

1

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Supply only Low lube Oil pressure sensor (OEM ) complete suitable for 15/20/25/30/40/62.5 KVA Capacity genset

5

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Supply only Low lube Oil pressure sensor (OEM ) complete suitable for 100 KVA Capacity genset

1

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Supply only Water hose pipe kit (OEM) complete with clamps and nuts and bolts suitable for 30/40/50/62.5 KVA

8

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Supply only Engine oil 15W40 as per manufacturers recommended

300

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Supply only water coolant suitable for diesel engine as per manufacturers recommended.Make TVS-Girling /K-Cool/ Castrol

150

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Supply only Distill water

80

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Supply only Fanbelt (V Belt) suitable for the following capacity of DG set installed at various installations :- (a) Battery Charging Dynamo Belt (b) Water Pump Belt

-

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15 to 30 KVA

5

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40 to 62.5 KVA

5

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100KVA to 125 KVA

2

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Taking down / Dismantling unserviceable self starter 12 volts from engine of DG Set , opening of stator and armature for repairing by replacing the worn out carbon brushes, brush holder, bearings, ignition / solenoid coil, replacement of burnt armature, rewinding of field coils, replacement of pinion gears,bushing etc, complete servicing , varnishing of stator /armature and refixing after repair, testing / commissioning complete for DG Set any capacity complete all as specified and as directed.

5

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Taking down / Dismantling unserviceable self starter 12 volts from engine of DG Sets capacity upto 100 KVA and replaced with self starter 12 volts, complete all as specified and as directed . complete all as specified and as directed.

3

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Suply and fixing in repair battery terminals (positive and negative) brass heavy duty complete suitable for fixing on battery poles with bolts,nuts and washers complete including taking down unserviceable battery terminals complete all as specified and as directed.

32

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S&F in replacement maintenance free lead acid battery 12 volts 180 AH confirming to IS 7372 complete all as specified and as directed.

2

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S&F in replacement maintenance free lead acid battery 12 volts 150 AH confirming to IS 7372 complete all as specified and as directed.

2

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S&F in replacement maintenance free lead acid battery 12 volts 90 AH confirming to IS 7372 complete all as specified and as directed.

1

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S&F in replacement LVM Contactor Model No KCL34 84 Amps with suitable Auxiliary contact 2NO-2NC, complete all as specified and as directed.

2

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S&F in replacement Voltage Monitoring Relay Model : VMRD-MSP, complete all as specified and as directed.

2

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S&F in replacement controller Model No -934 suitable for DG Set capacity upto 63 KVA, complete all as specified and as directed.

2

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Taking down brunt unserviceable Automatic Voltage Regulator assy from alternator of DG set by disconnecting its electrical connections, supply and fixing new AVR 12V suitable for 20 to 45 KVA DG Set including connecting all electrical connections. Testing voltage after starting engine and setting properly if a difference all as specified and directed.

2

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Taking down brunt unserviceable Automatic Voltage Regulator assy from alternator of DG set by disconnecting its electrical connections, supply and fixing new AVR 12V suitable for 62.5-100KVA DG Set including connecting all electrical connections. Testing voltage after starting engine and setting properly if a difference all as specified and directed.

1

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Disconnecting, removing and dismantling radiator assembly from the following capacity DG sets and descaling the radiator throughly with CTC solution/ any other chemical solvent agent as approved by the Engineer-in-charge, stopping of leakage at place to copper cores and tubes by brazing scrapping the existing oil paint, dusting and painting the radiator with enamelled paint etc., re-installing and commissioning complete all as specified and as directed .

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20 to 30 KVA capacity genset

3

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40 to 62.5 KVA capacity genset

10

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100 to 125 KVA capacity genset

2

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Taking down the existing unserviceable water pump assembly for the following capacity DG sets installed at various installation and replaced with new water pump assembly complete all as specified and as directed .

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10 to 63 KVA

2

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100 KVA

1

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Material and labour for disconnecting electrical and mechanical connections of the following capacity altrernator, 415V, 50 HZ removing from foundation/ diesel engine coupling and transporting private work shop, dismantling the alternator in parts and removing the burn out copper winding coil carefully, cleaning slots and replacing the insulation paper and re-winding 'F' class copper conductor winding wire of existing size/ shape, glass sleeves of connecting leads, binding/ tightening loose coils with binding cloths, varnishing and applying the bactol on the excitor coil/ winding with supper varnish, heating the windings at appropriate tempeature to achive required insulation resistance with out damaging the other parts, replacement of driving and non-driving end bearings, cleaning, greasing, reassembling/ installing/ connecting and testing with megger for insualtion resistance etc., complete all as specified and as directed . Notes :- (i) Rewinding of alternator, repairing of main shaft replacement of unserviceable bearings are deemed to be included in the unit rate. (ii) Replacement of AVR will be measured and paid separately under relevant item. (iii) Minor parts required to make the alternator serviceable are deemed to be included in the unit rate. (iv) Make of Diesel Engine Generator is Kirloskar / Ruston / CG / Sudhir

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100 / 125 KVA

1

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62.5/50 / 40 KVA

1

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10 / 25 / 30 / 31.25 KVA

1

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Taking down the existing defective injector and fuel injection pump (FIP) for the following capacity DG set installed at various installation and replacement of worn out spares like delivery valves, nozzles, bearings, fly weight, packing kit, and copper washer kit ,injector element,kit injector,retainer injector cup, fixing tappit cover packing set,and recalibration of FIP and refixing in same position and testing of full load checking of pressure and adjustment by dial gauge complete all as specified and as directed .

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100 / 125 KVA

1

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30 / 40 /50/63 KVA

2

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10 / 20 / 25 KVA

2

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Dismantling unserviceable battery charging dynamo from DG set of rating 12 Volts and providing complete repairs and servicing including replacement of bushes, bearings, carbon brushes, rectifiers, rewinding of field magnet coil / rotor armature coils and any other minor parts required all as directed and fixing on engine testing/commissioning complete for DG set having capacity 10KVA to 62.5KVA complete all as specified and as directed.

4

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Dismantling old unserviceable battery charging dynamo of rating 12 volts and supply and fixing new battery charging dynamo same as per existing model suitable for fixing on DG set having capacity 100 KVA, 1500 RPM including testing after complete installation all as directed and specified.

1

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M & L for Electronic Type Starting Switch for 15KVA to 62.5 KVA including removal of extg unsv one compete all as specified.

2

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M & L for Feed pump suitable for 7.5 KVA to 63 KVA including removal of extg unsv one compete all as specified.

2

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Taking down the existing defective DC ammeter and volt meter from the panel and replaced with new combined DC ammeter and Volt meter including necessary wiring and wiring material complete all as specified and as directed .

1

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S&F in repair engine safety unit (ESU) alongwith meter for pressure, fuel, RPM etc. with all electrical instruments and accessories including taking down unserviceable SU with testing complete all as specified and directed.

1

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Supply and fix in repair on load change over switch in sheet metal enclosure 160 Amp four pole,modular type,positive isolation,door interlock and padlock facility confirming to IS/IEC 60947-3 complete all as directed.

2

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Supply and fix in repair on load change over switch in sheet metal enclosure 100Amp four pole,modular type,positive isolation,door interlock and padlock facility confirming to IS/IEC 60947-3 complete all as directed.

1

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Material and labour servicing and cleaning of oil cooled servo voltage stabilizer 30-50KVA by transporting to workshop , carefully lifting of core from the tank by opening cover, cleaning of tank, removing of sediments, cleaning of coils/ electrical connections, filtration of transformer oil ,fixing the core back in the tank, making electrical connections by replacing the consumble spares such as gaskets, rubber oil seals complete etc but other spares as listed here-in-after shall be replaced and cost of spare parts as" supply only shall be measured and paid separately under relevent item iron padling back at work site ,working electrical coinnection all complete as directed by Engr-in-charge capacity servo voltage stabilizer 100 KVA single/ 3 phase. Note: (i) Spare parts required to make serviceable of above oil cooled sevo voltage stabilizer shall be measured and paid separately under relevant item here-in-after. (ii) Rewinding of barrier assembly and transformer assembly will be measured and paid separately.)

4

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Supply only the following spare parts / components to be incorporated against serial item No 70 here in before

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Copper Dimmer stat 40A

2

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Servo Motor 3 KG with RC network

2

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Carbon brush 40A with holder

6

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Controlling circuit

2

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Aluminium arm set 32A

2

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Pipe bush

6

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Current collector plate copper

2

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Indicating lamps

9

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Toggle switch

9

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Voltmeter 0-500V

3

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Input Output connection busbar with bakelite

1

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Fresh transformer oil(top up)

232

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