Military Engineer Services Tender
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Military Engineer Services - MES Tender
Electrical and Electronics
Electrical Works
Eprocure
Opening Date20 Jul 2024
Closing Date13 Sep 2024
Tender Amount₹ 48,00,000
Costs
EMD
₹ 96,000Document Cost
₹ 500Tender Fee
Refer Documents
Description
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Contact
Tender Id
2024_MES_666978_1Bid Award Id
ViewTender No
GE (AF) AWA-23/2024-25Tender Authority
Military Engineer Services ViewPurchaser Address
-Website
http://http://mes.gov.in/
GEM & Bid Advisory Services
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Documents
BOQ Items
(b) Fuel filter secondary
6
-
-
(c) Lub oil filter
6
-
-
(d) Air cleaner filter
6
-
-
(e) Hose pipe set with clamps
3
-
-
(f) Flexible pipe with end connector
4
-
-
(g) Fan belt for charging alternator
2
-
-
(h) Fan belt for radiator
3
-
-
(i) Stop solenoid actuator
3
-
-
S&F in replacement of self starter 12 volts DC suitable for 75 to 125 KVA DG set, complete including dismantling of existing and fixing the new fixing in position, making proper alignment complete all as specified and directed.
4
-
-
S&F in replacement of self starter 24 volts DC suitable for 160 to 320 KVA DG set, complete including dismantling of existing and fixing the new fixing in position, making proper alignment complete all as specified and directed.
3
-
-
M&L carrying out servicing of DG set of capacity 100 KVA, in all respect like checking of diesel engine, multicylinder and all safety devices, control panel by service engineer / service technician of any reputed service center / authorised service center of OEM, once in three month and replacement of unserviceable spare parts/accessories including calibration of control devices/ refitting of serviceable parts after cleaning/servicing, cleaning of oil sump and replacement & including minor accessories including draining of oil, sludge/ dust from foundation/base plate complete all as specified and directed. (Note:- All defective parts shall be paid & measured separately).
4
-
-
M&L for following parts to be fixed under above item for DG set of capacity 100 KVA :-
(a) Fuel filter primary.
4
-
-
(b) Fuel filter secondary
4
-
-
(c) Lub oil filter
4
-
-
(d) Air cleaner filter
4
-
-
(e) Hose pipe set with clamp
2
-
-
(f) Flexible pipe with end connector
3
-
-
(g) Fan belt for charging alternator
3
-
-
(h) Fan belt for radiator
4
-
-
(i) Stop solenoid actuator
2
-
-
M&L carrying out servicing of DG set of capacity 62.5/63/75 KVA, in all respect like checking of diesel engine, multi cylinder and all safety devices, control panel by service engineer/ service technician of any reputed service center / auth service center of OEM, once in three month and replacement of unserviceable spare parts/accessories including calibration of control devices/ refitting of serviceable parts after cleaning/servicing, cleaning of oil sump and replacement & including minor accessories including draining of oil, sludge/dust from foundation/base plate complete all as specified and directed. (Note:- All defective parts shall be paid & measured separately).
6
-
-
M&L for following parts to be fixed under above item for DG set of capacity 62.5/63/75 KVA :-
(a) Fuel filter primary.
6
-
-
(b) Fuel filter secondary.
6
-
-
(c) Lub oil filter
6
-
-
(d) Air cleaner filter
6
-
-
(e) Hose pipe set with clamp
3
-
-
(f) Flexible pipe with end connector
3
-
-
(g) Fan belt for charging alternator
2
-
-
(h) Fan belt for radiator
2
-
-
M&L carrying out servicing of DG set of capacity 40/35/30/25/10 KVA, in all respect like checking of diesel engine, multi cylinder and all safety devices, control panel by service engineer / service technician of any reputed service center / auth service center of OEM, once in three month and replacement of unserviceable spare parts/accessories including calibration of control devices/ refitting of serviceable parts after cleaning/servicing, cleaning of oil sump and replacement & including minor accessories including draining of oil sludge/dust from foundation/base plate complete all as specified and directed. (Note:- All defective parts shall be paid & measured separately).
8
-
-
M&L for following parts to be fixed under above item for DG set of capacity 40/35/30/25/10 KVA :-
(a) Fuel filter primary.
8
-
-
(b) Fuel filter secondary.
8
-
-
(c) Lub oil filter
8
-
-
(d) Air cleaner filter
8
-
-
(e) Hose pipe set with clamp
5
-
-
(f) Flexible pipe with end connector
4
-
-
(g) Fan belt for charging alternator
4
-
-
(h) Fan belt for radiator
3
-
-
M&L carrying out servicing of DG set of capacity 320/400 KVA, in all respect like checking of diesel engine, multi cylinder and all safety devices, control panel by service engineer / service technician of any reputed service center / auth service center of OEM, once in three month and replacement of unserviceable spare parts/accessories including calibration of control devices/ refitting of serviceable parts after cleaning/servicing, cleaning of oil sump and replacement & including minor accessories including draining of oil dust from foundation/base plate complete all as specified and directed. (Note:- All defective parts shall be paid & measured separately ).
2
-
-
M&L for following parts to be fixed under above item for DG set of capacity 320/400 KVA :-
(a) Fuel filter primary.
2
-
-
(b) Fuel filter secondary.
2
-
-
(c) Lub oil filter
2
-
-
(d) Air cleaner filter
2
-
-
(e) Hose pipe set with clamp
1
-
-
(f) Flexible pipe with end connector
1
-
-
(g) Fan belt for charging alternator
1
-
-
(h) Fan belt for radiator
1
-
-
Taking out burnt armature, winding wire and rewinding the armature with super enamelled copper winding wire of existing gauge of DG Sets of capacity upto 100 KVA all as specified and directed.
1
-
-
Taking out burnt field coil and rewinding the field coil with super enamelled copper winding wire of existing gauge of alternator of DG of capacity upto 100 KVA DG all as specififed and directed.
1
-
-
M&L for insulation of armature with Class ‘B’ insulation and Varnishing of armature winding and drying up to desired temperature of DG Sets of capacity upto 100 KVA all as specififed and directed.
1
-
-
M&L for insulation of field coils with Class ‘B’ insulation and Varnishing of field coil winding and drying up to desired temperature of DG Sets of capacity upto 100 KVA all as specififed and directed.
1
-
-
Re-assembling of rotor and starter after rewinding and re-fixing of alternator with Engine by assembling flexible coupling with alternator, mounting with nuts & bolts including making cable connection complete including testing and commissioning at desired load of DG set of capacity upto 100KVA complete all as specified and directed.
1
-
-
M&L servicing, checking and carry out calibration of relays/timers and contactors of AMF Panel/Control Panel of 63/75 KVA DG set including other connected electrical / electronic accessories including necessary wiring and testing complete including fixing only parts/refitting of serviceable parts after cleaning/servicing complete all as specified and directed. (Note:- All defective parts shall be paid & measured separately).
2
-
-
M&L for following items for AMF/Control Panel of 63/75 KVA DG set to be fixed under above item:-
(a) Starting time delay relay.
2
-
-
(b) Engine stop time delay relay
2
-
-
(c) Overload relay
2
-
-
(d) Under voltage relay
2
-
-
M&L for replacement of spare coil of 24volts, 50Hz of 01 MNX, 265/325/400 for 140 contactor, cat no. CS94196 for maping with AMF panel of DG set functional all as specified and directed.
6
-
-
M&L Battery charging transformer, open execution type with diode bridge suitable for charging 12 volts, 180 AH battery with input voltage 230 volts AC all as specified and directed.
4
-
-
Supply and filling lubricant oil 20w40 for topping up/replacement including draining out old oil from engine chamber complete all as specified and directed. Make: Castrol/Volvoline/Servo/HP.
450
-
-
Supply and topping up heavy duty concentrate / antifreeze type coolant in radiator assembly of DG set complete including draining out of used coolant all as specified and directed. Make: Castrol/Volvoline/Servo/HP.
150
-
-
S&F in replacement of rechargeable lead acid battery, 12 volts, 180 AH complete all as specified.
4
-
-
S&F in replacement of rechargeable lead acid battery, 12 volts, 150 AH complete all as specified.
3
-
-
Supply and topping up distilled water suitable for lead acid battery all as specified. Make: As per sample
50
-
-
S&F in replacement of brass battery terminals suitable for 150/180 AH, 12 Volts battery complete all as specified.
28
-
-
M&L cleaning of light deposits with low pressure stream jet and if difficult deposits exist the removal should be done with application of detergent and using low pressure hot water hose or immersion in a heated alkali degreasant solution for 20 mins and washing off with hot water hose of radiator assembly of DG Set of capacity 200 to 100 KVA complete all as specified and directed.
2
-
-
M&L cleaning of light deposits with low pressure stream jet and if difficult deposits exist the removal should be done with application of detergent and using low pressure hot water hose or immersion in a heated alkali degreasant solution for 20 mins and washing off with hot water hose of radiator assembly of DG Set of capacity 75 to 25 KVA complete all as specified and directed.
2
-
-
S&F in replacement of AVR unit complete suitable for alternator of capacity upto 160 KVA matching with existing sample including making all electrical connection and setting at proper voltage complete all as specified.
3
-
-
S&F in replacement of AVR unit complete suitable for alternator of capacity 200 to 400 KVA matching with existing sample including making all electrical connection and setting at proper voltage complete all as specified.
3
-
-
S&F in replacement of charging alternator suitable for charging of 12 volts (1x12 volts), 180 AH battery complete including dismantling of existing and fixing the new fixing in position, making proper alignment complete all as specified and directed.
3
-
-
S&F in replacement of charging alternator suitable for charging of 24 volts (2x12 volts), 180 AH battery complete including dismantling of existing and fixing the new fixing in position, making proper alignment complete all as specified and directed.
2
-
-
M&L for cleaning of diesel tank of capacity 1000 Ltrs (approx) by taking out complete diesel in separate container, cleaning the all sludge, dust & mud of tank including refilling of diesel in tank complete all as specified and directed.
3
-
-
M&L disconnecting main electrical connection of voltage stabilizer of any make, capacity from 100 KVA to 400 KVA and opening of stabilizer cover for checking/examining/replacing as required including connecting the same electrical connection after necessary repair complete all as directed. Note: Spare parts shall be measured & paid separately.
2
-
-
M&L disconnecting main electrical connection of voltage stabilizer of any make, capacity from 75 KVA to 20 KVA and opening of stabilizer cover for checking/ examining/ replacing as required including connecting the same electrical connection after necessary repair complete all as directed. Note: Spare parts shall be measured & paid separately.
3
-
-
M&L transportation of voltage stabilizer of any make, capacity from 100 KVA to 400 KVA to civil workshop and returning back after necessary rewinding, repairing work including loading & un-loading with & including necessary T&P complete all as specified and directed.
3
-
-
M&L transportation of voltage stabilizer of any make, capacity from 20 KVA to 75 KVA to civil workshop and returning back after necessary rewinding, repairing work including loading & un-loading with & including necessary T&P, complete all as specified and directed.
3
-
-
M&L draining out the transformer oil complete quantity of voltage stabilizer of any make, capacity from 100 KVA to 400 KVA and to keep the same in safe containers dismantling all the parts of voltage stabilizer with the help of hand operated crane or other suitable mean, re-fixing the all parts and assembling with the help of hand operated crane or by other suitable means, re-filing the existing drain out transformer oil and testing the voltage stabilizer complete all as specified. Note:- Spare parts shall be measured & paid separately.
3
-
-
M&L draining out the transformer oil complete quantity of voltage stabilizer of any make, capacity from 20 KVA to 75 KVA and to keep the same in safe containers dismantling all the parts of voltage stabilizer with the help of hand operated crane or other suitable mean, re-fixing the all parts and assembling with the help of hand operated crane or by other suitable means, re-filing the existing drain out transformer oil and testing the voltage stabilizer complete all as specified. Note:- Spare parts shall be measured & paid separately.
3
-
-
M&L for re-winding of stabilizer of any type/make with superior quality super enamelled copper winding wire of suitable gauge and number of turns alongwith allied materials such as cork sheet, fibre glass insulation/paper isulation cotton, empire tape and wooden blocks, bolts, nuts and washers, soldering and other packing materials complete all as specified and directed.
90
-
-
M&L for heat treatment at the workshop furnance of complete core before and after re-assembly of coil into limps after rewinding for stabilizer of any make/capacity complete all as specified and directed.
4
-
-
M&L repairing the voltage stabilizer of any make, capacity from 200 to 400 KVA by supply and fixing in replacement of following items:-
(a) Electronic printed circuit board of solid state including ICs, regulators, condensors, triac, transistors complete.
2
-
-
(b) Circuit control/trigger transformer.
2
-
-
(c ) Main terminal block.
2
-
-
(d) Dimmer
2
-
-
(e) Choke coils.
2
-
-
(f) Carbon brush.
2
-
-
(g) Spacer for Dimmer coils.
2
-
-
(h) Resistance capacitance net work.
2
-
-
(i) Input switch to stop over running of dimmer start motor.
2
-
-
(j) Servo motor with 20 Kg.cm torque.
2
-
-
(k) Driving gear.
2
-
-
(l) Bearing for dimmer coils.
2
-
-
(m) Terminal connections brass rod with bush.
2
-
-
(n) Servo Card analog
2
-
-
(o) R-Card
2
-
-
(p) 12012 Transformer
2
-
-
(q) simple cut plate
2
-
-
(r) wiring set
2
-
-
(s) Electromagnetic Relay 6 Ampere
2
-
-
(t) Electomagnetic Relay 20 Ampere
2
-
-
(u) Protection alarm circuit
2
-
-
M&L repairing the voltage stabilizer of any make, capacity from 150 to 100 KVA by supply and fixing in replacement of following items:-
(a) Electronic printed circuit board of solid state including ICs, regulators, condensors, triac, transistors complete.
2
-
-
(b) Circuit control/trigger transformer.
2
-
-
(c ) Main terminal block.
2
-
-
(d) Dimmer
2
-
-
(e) Choke coils.
2
-
-
(f) Carbon brush.
2
-
-
(g) Spacer for Dimmer coils.
2
-
-
(h) Dimmer coils terminals.
2
-
-
(i) Input switch to stop over running of dimmer start motor.
2
-
-
(j) Servo motor with 10 Kg.cm torque.
2
-
-
(k) Driving gear.
2
-
-
(l) Bearing for dimmer coils.
2
-
-
(m) Terminal connections brass rod with bush.
2
-
-
(n) Servo Card analog
2
-
-
(o) R-Card
2
-
-
(p) 12012 Transformer
2
-
-
(q) simple cut plate
2
-
-
(r) wiring set
2
-
-
(s) Electromagnetic Relay 6 Ampere
2
-
-
(t) Electomagnetic Relay 20 Ampere
2
-
-
(u) Protection alarm circuit
2
-
-
M&L repairing the voltage stabilizer of any make, capacity from 75 to 20 KVA by supply and fixing in replacement of following items:-
(a) Electronic printed circuit board of solid state including ICs, regulators, condensors, triac, transistors complete.
2
-
-
(b) Circuit control/trigger transformer.
2
-
-
(c ) Main terminal block.
2
-
-
(d) Dimmer
2
-
-
(e) Choke coils.
2
-
-
(f) Carbon brush.
2
-
-
(g) Spacer for Dimmer coils.
2
-
-
(h) Dimmer coils terminals.
2
-
-
(i) Input switch to stop over running of dimmer start motor.
2
-
-
(j) Servo motor with 10 Kg.cm torque.
2
-
-
(k) Driving gear.
2
-
-
(l) Bearing for dimmer coils.
2
-
-
(m) Terminal connections brass rod with bush.
2
-
-
(n) Servo Card analog
2
-
-
(o) R-Card
2
-
-
(p) 12012 Transformer
2
-
-
(q) simple cut plate
2
-
-
(r) wiring set
2
-
-
(s) Electromagnetic Relay 6 Ampere
2
-
-
(t) Electomagnetic Relay 20 Ampere
2
-
-
(u) Protection alarm circuit
2
-
-
S&F for replacement of current transformer of ratio 100/5 Amps (Set of three) all as specified and directed.
10
-
-
S&F for replacement of current transformer of ratio 200/5 Amps (Set of three) all as specified and directed.
12
-
-
Supply and replacement of digital ampere meter of suitable range as per existing size all as specified and directed.
12
-
-
Supply and replacement of digital voltmeter 0-500 volts as per existing size all as specified and directed.
13
-
-
Supply and replacement of digital frequency meter as per existing size all as specified and directed.
12
-
-
Supply and replacement of selector switch as per existing size all as specified and directed.
15
-
-
Supply & toping up of new transformer oil (in sealed barrel) having dielectric strength 50KV at 2.5mm gap after initial dehydration complete all as specified. (Note: Contractor shall make a arrangement for filtration of new transformer oil so that it can used for toping after acheiving dielectric strength 50KV at 2.5 mm gap) Make: Savita/Castrol/Power oil
1500
-
-
M&L for dehydration of transformer oil upto dielectric strength 50KV at 2.5 mm gap all as specified and as directed by engr-in-charge
3500
-
-
M&L for replacement/repair of locking mechanism with washer of fuel tank of DG sets, fixing of new lock on DG set fuel tank by drilling holes of suitable size on tank opening and fixing of locking system consists of set of key by mean of screws tightning and fixing complete all as specified and as directed.
6
-
-
Taking down the existing aluminium/copper strip of any size and type from the top of blast pens/ground/equipment/bldg (roof/down conductor) and keeping in shape custody (for serviceable strips to re-use ) complete all as specified and directed.
614
-
-
S&F galvanized iron strip 25x4 mm with saddles/insulators, complete with fixing screws for roof/down conductors/main earthing lead, including bracing/welding and nut bolts jointing at all joints complete all as specified.
220
-
-
S&F aluminium strip 25x3 mm with saddles/insulators, complete with fixing screws for roof/down conductors/main earthing lead, including bracing/jointing and nut bolts jointing at all joints complete all as specified.
200
-
-
S&F copper strip 20x3 mm with saddles/insulators, complete with fixing screws for roof/down conductors/main earthing lead, including bracing and nut bolts jointing at all joints complete all as specified.
124
-
-
S&F copper strip 32 x 6 mm earthing lead laid in trenches/GI pipe for making grid/loop of earthing pit complete all as required at site all as specified and directed.
70
-
-
M&L refixing only of strip (serviceable strips as obtained from taking down) of any type & size but including saddles/insulators with screws for fixing complete all as specified.
100
-
-
S&F in replacement of saddle/insulator for strip with fixing arrangement in roof/wall of building having configuration upto G+5 for run of strips on it complete all as specified and directed.
190
-
-
S&F in replacement of single pointed air termination aluminium rod 12mm dia, 300mm long to fix on wall/roof/pipes with suitable MS clamp, nuts, bolts and washers as required at site complete all as specified and directed. (Note: MS/PCC work shall be measured and paid seperately).
21
-
-
M&L for brazing in repair work for copper strip not exceeding 3.2 cm in length and not exceeding 6 mm in thickness complete all as specified.
20
-
-
M&L for brazing in repair work for aluminum strip not exceeding 3.2 cm in length and not exceeding 6 mm in thickness complete all as specified.
27
-
-
S&F in replacement of GI tubing 40mm bore light grade in trenches/floor/fixed along pole for cable/earth strip protection with proper size of MS clamp, nut, bolts and washers complete all as specified and directed.
35
-
-
M&L for plain cement concrete in foundation 1:2:4 type B-2 with 40 mm graded stone aggregate to support the pipe/ angle/ as required on site including breaking of existing complete all as specified.
5
-
-
M&L for dismantling of PCC earth pit chamber including excavate the old earthing and making PCC chamber of size as per electrical plate No. 3 of SSR-2009 Part-I with PCC (1:2:4) type B1 including RCC cover with suitable size of handle including excavation and earth work as required at site, complete all as specified and directed by the Engineer-in-Charge.
30
-
-
S&F in replacement of RCC cover of earth pit of size as per electrical plate No. 3 of SSR-2009, Part-I complete with suitable handle complete all as specified and directed by the Engineer-in-Charge.
22
-
-
S&F in replacement of funnel with wire mesh suitable for each pit complete all as specified and directed.
20
-
-
M&L for common salt, nitrates etc for recharging of earthing pits by filling in earthing pits, complete all as specified and directed by Engr-in-Charge. (Note:- Recharging materials shall be soluble in water and to be filled/poured in earth pit after mixing in water in appropriate quantity.)
100
-
-
M&L for plate earthing complete with galvanized mild steel plate electrode 60 cm x 60 cm x 6 mm thick buried directly in ground vertically (in earth pit not less than 2.25 meter deep below ground level) with the top edge of earth plate at a depth not less than 1.5 meter below normal ground level, the earth electrode surrounded by adequate quantity of charcoal dust and salt to a packed thickness of 15 cm on all sides and including GI strip 25x4 mm bolted (with GI nuts, bolts & check nuts) and riveted to earth (Plate) electrode at one end and connected to main switch board /panel/ test point at the other including watering GI pipe (medium grade) 20 mm bore from bottom of earth pit to top of electrode and 40 mm GI pipe light grade for earth strip protection complete with earth pit in PCC 1:2:4 type B0 using 12 mm graded crushed stone aggregate, RCC cover, funnel, wire mesh including necessary excavation and earth work in any type of soil, returning filling in and removal of surplus soil including testing complete all as specified.
22
-
-
M&L for plate earthing complete with copper plate electrode 60 cm x 60 cm x 3.15 mm thick buried directly in ground vertically (in earth pit not less than 2.25 meter deep below ground level) with the top edge of earth plate at a depth not less than 1.5 meter below normal ground level, the earth electrode surrounded by adequate quantity of charcoal dust and salt to a packed thickness of 15 cm on all sides and including copper earthing strip 20x3 mm bracing/bolted (with copper nuts, bolts & check nuts) and riveted to earth (Plate) electrode at one end and connected to main switch board /panel/ test point at the other including watering GI pipe (medium grade) 20 mm bore from bottom of earth pit to top of electrode and 40 mm GI pipe light grade for earth strip protection complete with earth pit in PCC 1:2:4 type B0 using 12 mm graded crushed stone aggregate, RCC cover, funnel, wire mesh including necessary excavation and earth work in any type of soil, returning filling in and removal of surplus including testing complete all as specified.
6
-
-
Supply and fixing in replacement MCCB 125A ,4 Pole 36 KA all as specified and directed.
7
-
-
Stop valves 20 mm dia, cast copper alloy, screwed down, high pressure, with crutch or butterfly handle, screwed both ends for iron pipe or for unions and fixed
5
-
-
S&F in replacement of ONLOAD changeover switch, 4 pole, 415 volts, 50 Hz, 400 Amps, open execution type complete including making of electrical connection all as specified.
2
-
-
S&F in replacement of ONLOAD changeover switch, 4 pole, 415 volts, 50 Hz, 200 Amps, open execution type complete including making of electrical connection all as specified.
2
-
-
S&F in replacement of ONLOAD changeover switch, 4 pole, 415 volts, 50 Hz, 100 Amps, open execution type complete including making of electrical connection all as specified.
2
-
-
M& L for overhauling 25 KVA to 75KVA DG set by dismantling completely and replacing worn- out / unserviceable parts like connecting rod, piston, piston rings , lub oil pump, Damaged Radiator Core repair, gear and Pinnion set etc, and reassembling the engine and fixing to the original position, coupling engine with alternator including alignment and testing and commissioning of DG set complete all as specified and directed by Engr-in-charge
2
-
-
(a) Overhauling will be carried out by authorised agency as per the manufacturers. A certificate will be rendered by the contractor that the engine overhauling is got done by the authorised agents.
-
-
-
(b) Diesel for testing purpose shall be supplied by the contractor without any extra cost to department
-
-
-
Transportation of Engine of DG set of any make, capacity 25 KVA to 75 KVA to civil workshop and returning back after necessary repairing work including loading & un-loading with & including necessary T&P complete all as specified and directed.
(Note: repairing carried out if any and replacement of spare parts will be measured and paid separately)
2
-
-
M&L for following parts to be fixed under above item for Engine of DG set of capacity 25KVA to 75 KVA :-
(a) Linear
2
-
-
(b) Piston ring set
2
-
-
(c) Piston assembly
2
-
-
(d) Head gas ket
2
-
-
(e) Inlet and exhaust valve
2
-
-
(f) Rubber O-Ring
2
-
-
(g) Complete set of joint
2
-
-
(h) water pump assembly
2
-
-
(i) CR bearing
2
-
-
(j) main bearing
2
-
-
(k) Injector nozzle
2
-
-
(l) delivery valve
2
-
-
(m) pump element
2
-
-
(n) oil cooler
2
-
-
(o) oil seal
2
-
-
Material & Labour for replacement of battery cable of size 40 sqmm PVC insulated multi stranded copper conductor single core cable with necessary lugs, complete all as specified and directed by Engineer-in-charge.
10
-
-
Material and labour for dismantling of radiator from engine taking it to work shop repair of leakage pipes, cleaning the radiator with cleaning agents, re-assembling to the engine completely to enting satisfaction of Engineer-in-Charge
1
-
-
Supply and fixing MCCB in replacement of 100 Amps, 3 pole, 415 volts, 50 HZ, rupturing capacity 16KA, connection with proper size of thimbles complete including taking out defective/ unserviceable MCCB all as specified and directed.
3
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-
Supply and fixing in Replacement of Turbo charger of DG set capacity from 100 KVA to 400 KVA, complete all as specified as directed by Engineer-in-charge.
2
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M&L for replacement of oil cooler (inner and outer part) of DG set capacity 62.5 KVA, complete all as specified and as directed
2
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Supply and fixing in Replacement flexible braided hydraulic hose 5/8" dia x 600 mm length including suitable check nuts & washers, complete all as specified and directed by Engineer-in-charge.
1
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Supply and fixing in Replacement engine start relay 12 volt DC suitable for AMF panels, complete all as specified and as directed by Engr-in-Charge.
2
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M&L for replacement of L&T MCX 12 ,63A 4 pole power contactor Cat no. CS97014 for maping with AMF panel of DG set functional, complete all as specified and as directed.
5
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M&L for replacement of L&T MCX 22 ,100 A 4 pole power contactor Cat no. CS97017 for maping with AMF panel of DG set functional, complete all as specified and as directed.
4
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M&L for replacement of L&T MCX 33 2NO+2 NC, 200A 4 pole power contactor Cat no. CS97021 for maping with AMF panel of DG set functional, complete all as specified and as directed.
6
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Supply and fixing in replacement MCCB 63A, 4 Pole 36 KA, complete all as specified and as directed.
7
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Supply and fixing in Replacement RPM metre with cable (0-3000 RPM), complete all as specified and directed by Engineer-in-Charge.
6
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Suppyling, installing, testing and commissioning in replacement of outdoor Type suitable AMF panel with by pass facility for manual operation of DG set of capacity 100 KVA, complete all as specified and directed by Engr-in-charge (Installing charge will be paid in this items) The following items will be included in discription of this item:-
1
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(1) Under voltage relay 415 volts AC for main supply - 1 No
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(2) Under voltage relay 415 volts AC for DG set supply - 1 No
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(3) AC Timer 230 volts , 2NO + 2 NC - 1 No
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(4) DC Timer 12 Volts - 1 No
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(5) Engine start relay 12 volts - 1 No
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(6) Control MCB SP 6 Amps, 230 Volts - 9 Nos
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(7) Control MCB SP 16 Amps, 230 Volts - 2 Nos
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(8) Battery charger 12/24 V DC - 1 No
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(9) LED indicating light for main & DG set (R,Y,B) - 6 Nos
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(10) LED indicating light for main & DG set ON - 2 Nos
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(11) LED indicating light for battery charger - 1 No
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(12) Digital voltmeter (0-500V) 96*96 mm - 1 No
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(13) Digital AMP meter (0-200V) 96*96 mm - 1 No
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(14) Voltmeter selector switch - 1 No
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(15) AMp meter selector switch - 1 No
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(16) CT coil 200/5A - 3 Nos
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(17) DC voltmeter 15 V - 1 No
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(18) DC Amp meter 0-15 A - 1 No
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(19) Trickle/ Boost selector switch - 2 Nos
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(20) Auto/ Manual selector switch - 2 Nos
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(21) Start & stop push button - 2 Nos
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(22) Digital frequency meter - 1 No
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(23) Hooter 12/24 V DC - 1 No
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(24) Power Contactor 200 A ,4 Pole with 415 V AC coil for DG set - 1 No
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(25) Power Contactor 200 A ,4 Pole with 415 V AC coil for main - 1 No
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(26) MCCB 200A, 25 KA, 4 Pole thermal magnetic for main & DG - 2 Nos
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(27) Control relay - 1 No
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(28) Over load relay 3-5 A - 1 No
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(29) Interconnecting aluminium link from MCCB to Contactor with incoming & outgoing - 1 set
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(30) Enclosure of suitable size - 1 No
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Transportation of Engine of DG set of any make, capacity 125 KVA to 320 KVA to civil workshop and returning back after necessary repairing work including loading & un-loading with & including necessary T&P complete all as specified and directed.
(Note: repairing carried out if any and replacement of spare parts will be measured and paid separately)
2
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M& L for overhauling Capacity of 125 to 320 KVA DG set by dismantling completely and replacing worn- out / unserviceable parts like connecting rod, piston, piston rings , lub oil pump, Damaged Radiator Core repair, gear and Pinnion set etc, and reassembling the engine and fixing to the original position, coupling engine with alternator including alignment and testing and commissioning of DG set complete all as specified and directed by Engr-in-charge. (Note:-All defective part shall be paid and measured separately.)
2
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(a) Overhauling will be carried out by authorised agency as per the manufacturers. A certificate will be rendered by the contractor that the engine overhauling is got done by the authorised agents.
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(b) Diesel for testing purpose shall be supplied by the contractor without any extra cost to department
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Supply & fixing in replacement of following spares parts for suitable model Engine for the capacity of DG Set 125 to 320, complete all as specified and directed Engineer-in-Charge. (a) Linear
2
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(b) Piston ring set
2
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(c)Piston assembly
2
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(d) Head gas kit
2
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(e) Inlet and exhaust valve
2
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(f) Rubber O-Ring
2
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(g) Complete set of joint
2
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(h) water pump assembly
2
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(i) CR bearing
2
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(j) main bearing
2
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(k) Injector nozzle
2
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(l) delivery valve
2
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(m) pump element
2
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(n) oil cooler
2
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(o) oil seal
2
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M&L for disconnecting all the incoming and out going rubber hoses and drain out the water from the choked radiator assembly of the existing make and model and various capacities of DG sets and taking down the radiator assembly by unscrewing all mechanical connections from the existing mounting, transporting the same to civil workshop for carrying out Chemical cleaning, opening the top and bottom covers of the radiator assembly cleaning thoroughly the chocked pipe of the radiator, cleaning of all the deposited sediments in the pipes/tubes including arresting of leakage by means of soldering, brazing and re-fixing the same to its original position with suitable size of nut, bolt and washers etc, for the capacity of DG sets 320 to 400 KVA, complete all as specified and directed Engineer-in-Charge.
1
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M&L for disconnecting all the incoming and out going rubber hoses and drain out the water from the choked radiator assembly of the existing make and model and various capacities of DG sets and taking down the radiator assembly by unscrewing all mechanical connections from the existing mounting, transporting the same to civil workshop for carrying out Chemical cleaning, opening the top and bottom covers of the radiator assembly cleaning thoroughly the chocked pipe of the radiator, cleaning of all the deposited sediments in the pipes/tubes including arresting of leakage by means of soldering, brazing and re-fixing the same to its original position with suitable size of nut, bolt and washers etc, for the capacity of DG sets 100 to 200 KVA, complete all as specified and directed Engineer-in-Charge.
1
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M&L for disconnecting all the incoming and out going rubber hoses and drain out the water from the choked radiator assembly of the existing make and model and various capacities of DG sets and taking down the radiator assembly by unscrewing all mechanical connections from the existing mounting, transporting the same to civil workshop for carrying out Chemical cleaning, opening the top and bottom covers of the radiator assembly cleaning thoroughly the chocked pipe of the radiator, cleaning of all the deposited sediments in the pipes/tubes including arresting of leakage by means of soldering, brazing and re-fixing the same to its original position with suitable size of nut, bolt and washers etc, for the capacity of DG sets 25 to 100 KVA complete all as specified and directed Engineer-in-Charge.
1
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M & L for taking out / dismantling of Turbo charger and maintenence wks i.e. opening, cleaning and replacement of turbo charger kit ( i.e shaft, O ring, bearing / bush and nut bolts) clamps hoses including calibration of turbo charger and refixing to existing site after repairs incl installation, testing and commissioning wks carried out through authorised agency / work shop for the capacity of DG sets 62.5KVA to 100KVA, complete all as specified and directed by Engineer-in-Charge.
4
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M & L for taking out / dismantling of self starter and maintenence wks i.e. opening, cleaning and replacement of starter winding, turbo bushes and bearings and refix to existing site / position including installation, testing and commissioning wks carried out through authorised agency / work shop for the capacity of DG sets 25KVA to 100 KVA, complete all as specified and directed by Engineer-in-Charge.
6
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M & L for taking out / dismantling of unserviceable auto mains failures unit and replace into new wiring harness via 2 Nos connectors of suitable capacity/specification of existing AMF unit installed at site including complete installation, testing and commissioning wks carried out through authorised agency / work shop for the capacity of DG sets 25 to 100 KVA, complete all as specified and directed by Engineer-in-Charge.
6
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M & L for taking out / dismantling / dismounting the Radiator assembly and maintenance wks i.e. taking out the unserviceable copper core and fins completely and replacing the with new Copper Core and fins including servicing ,cleaning of complete radiator core and fins including, brazing, assembling pressure test and installation, testing and commissioning wks carried out through authorised agency / work shop for the capacity of DG sets 62.5 to 200 KVA complete all as specified and directed Engineer-in-Charge.all as specified and directed by Engr-in-charge. Note : - (i)The above Quoted rate includes the charges of Transportation from GE(AF) Awantipur to workshop and back . (ii) Overhauling and radiator core replacement will be carried out by authorised agency as per the manufacturers. A certificate will be rendered by the contractor that the engine overhauling is got done by the authorised agents (iii) The Contractor is laible to rectify any defect occur after the repair carried out for a period of two year.
2
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M & L for taking out / dismantling / dismounting of fuel injector pump from DG Set, transporting to workshop for calibrating and replacement of worn out parts like TD piston,service kit including all types of filter and including filling of new engine oil 15W40 required, compressor spring, cam bush, alternator bush, supplier pump, TR pin bush, and packing kit including pressure setting, connecting to Lathe work and replacing unserviceable AVR complete with control wiring and refixing the same and complete installation, testing and commissioning wks carried out through authorised agency / work shop for the capacity of DG sets 62.5KVA to 200 KVA complete all as specified and directed Engineer-in-Charge.all as specified and directed by Engr-in-charge.
1
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M& L in replacement of microprocessor based speed control units including supply, installation, commissioning and testing of of this units at existing site and offer precise (+/- 0.25%) speed control with fast response to transient load changes in isochronous, Droop & Variable Operation, Starting Fuel & Speed Ramping Adjustument, Soft Coupling, Lead Circuit Auxiliary Input & 10V Supply Overspeed Contact for the capacity of DG sets 25 to 100 KVA complete all as specified and directed Engineer-in-Charge.
3
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M&L in repair of control panel including supply, fixing and commissioning of microprocessor-based generator set Control Panel (125 to 320 KVA DG Set) of any make and model and as per site requirement for monitoring, metering, and control system to provides a simple operator interface to the generator set, digital voltage regulation, digital engine speed governing, start / stop control, 12V/24V battery operation and generator set protective functions for integration of all functions into a single control system to provide enhanced reliability and performance compared to conventional generator set control systems all as specified and directed by Engr-in-charge. Note:- (i) Installation and Commisioning will be carried out by authorised agency as per the manufacturers. A certificate will be rendered by the contractor that the item installation is got done by the authorised agents. (ii)The Quoted rate shall be deemed to be inclusive of any spares replaced during installation of microprocessor set other than supply only items, as prescribed by the manufacturers instructions
6
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M&L in replacement of battery charger including supply & fixing of multi Battery Charger built in aesthetically designed thick sheet metal cabinets which can charge a number of batteries simultaneously, operating on single phase 230V 50 Hz. A.C. Mains Supply, having output voltage in between 12V to 72V and current upto 20 A for charging tubular and automotive batteries of 150 / 180 AH.The chargers have to be fitted with double wound mains isolated transformer using copper wire and rectification is done means of a full wave bridge rectifier and Protection for the charger is provided by means of circuit breakers on the A.C. and D.C. side all as specified and directed by Engr-in-charge.
2
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M& L for overhauling 100 KVA DG set by dismantling completely and replacing worn-out/ unserviceable parts like connecting rod, piston, piston rings, lub oil pump, Damaged Radiator Core repair, gear and Pinnion set etc, and reassembling the engine and fixing to the original position, coupling engine with alternator including alignment and testing and commissioning of DG set, complete all as specified and directed by Engr-in-charge. (Note:- All spare part shall be paid & measured saparately.)
2
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(a) Overhauling will be carried out by authorised agency as per the manufacturers. A certificate will be rendered by the contractor that the engine overhauling is got done by the authorised agents.
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(b) Diesel for testing purpose shall be supplied by the contractor without any extra cost to department
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Transportation of Engine of DG Set of any make, capacity 100 KVA to civil workshop and returning back after necessary repairing work including loading & un-loading with & including necessary T&P, complete all as specified and directed.
(Note: repairing carried out if any and replacement of spare parts will be measured and paid separately)
2
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Supply & fixing in replacement of following spares parts for suitable model Engine for the capacity of DG Set 100 KVA, complete all as specified and directed Engineer-in-Charge.
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(a) Piston Set
2
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(b) Piston Ring Set
2
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(C ) Cylinder liner Cooper
2
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(d) Cylinder liner o ring
2
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(e) connection rod Bearing
4
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(f) Upper Gasket
3
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(g) Sump Gasket
3
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(h) Air Filters
3
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(I) B check Filters kit
3
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(j) Radiators hose
6
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(k) Clamps
10
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(L) Cooler Hose
3
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(m) Water Safety Switch
3
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(n) Valve Intake
12
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(o) Valve Exhaust
12
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(p) Valve seat guide (Intake/Exhaust)
12
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(q) Valve Guide
12
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(r) Valve Collet (Locks)
10
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(s) Injector Sleeve
6
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(t) Injectors o ring
18
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(u) Engine top
2
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(v) Head Wall
3
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(w) Connecting Rod
3
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(x) Injector Pipe
3
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Supply and fixing in Replacement Water temperature gauge for 62.5 KVA to 200 KVA DG set, complete all as specified and as directed.
6
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Supply and fixing in Replacement oil pressure gauge assembly for 62.5 KVA to 200 KVA DG set, complete all as specified and as directed.
6
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Supply and fixing in Replacement oil temperature gauge for 62.5KVA to 200 KVA DG set, complete all as specified and as directed.
6
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M&L for cleaning of surrounding area of E&M installation around the instln bldg, transformer, GOD LT panel including plants and vegetation through grass cutting machine and manul labour by theior own arrangement, complete all as specified and as directed by Engr in charge.
500
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Supply and fabrication of metal box for battery enclosure, complete with locking arrangement (inclusive type) made up of steel sheet of thickness 2 mm, holes to be provided for battery lead insertion. Box must be strongly welded with the body of generator set complete all as specified and as per direction of engr-incharge Note : locking arrangement, welding work and fabrication of the battery box consider as one job and to be paid as one job.
10
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Supply and fixing in Replacement of speed control unit in AMF panel capacity up to 125 KVA DG set MAKE Cummins/GREAVES/Kirloskar, complete all as specified and directed by Engineer-in-Charge.
5
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Supply and fixing in Replacement of Turbo charger of DG set capacity from 25 KVA to 100KVA, Make:- Kirloskar/ Cummins/ Greaves, complete all as specified as directed by Engineer-in-charge.
4
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Supply and fixing in replacement of fuel hydraulic hose pipe set with benzo bolt as per site requirement for DG set, complete all as specified as directed by Engineer-in charge.
6
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supply&fixing in replacement automatic transfer switch 100A , 4 pole open exexcution type in sheet metal enclouser 3 phase 415 v,50 HZ supply with complete protection suitable for automatic /manual operation complete with all mounting arrangement, complete all as specified and as directed by Engineer in charge.
1
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Supply and fixing Earthing test of terminal block including nut and bolt necessary brazing if required for earthing test of DG set, complete all as specified as directed by engineer in charge.
10
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supply and fixing in replacement of Temprature level sensor/ oil pressure sensor of DG set capacity up to 125 KVA, complete all as specified and as directed by Engineer in charge.
6
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Note :- An amount of Rs.85,810.00 on account of credit schdule for Sch 'A' Part-II Shall be deducted from the total amount of BOQ to arrive at the contract sum.
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