Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Electrical Generators And Transformers
Electrical and Electronics
Eprocure
Opening Date31 Aug 2024
Closing Date28 Sep 2024
Tender Amount₹ 50,00,000 
Notes
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Costs

Description

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BOQ Items

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Removing excavated material not exceeding 50 m and depositing where directed at a level not exceeding 1.5 m above starting point complete all as specified and as directed.

134.18

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Un-reinforced precast concrete cable cover, class HVP, type 1 with pek size 300 mm x 180 mm x 40 mm complete all as specified and as directed.

4444

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Dry river sand laid in trenches as cable cushioning and covering all as directed.Sand cushioning to under ground electric cable 8cm before laying and 15cm after laying the cable intrenches, complete all as specified and as directed.

64.8

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PCC 1:2:4 type B1 using 20mm graded crushed stone aggregate for coping of pole and stay assembly complete all as specified and as directed.

2.6

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PCC 1:3:6 type C2 using 40mm graded crushed stone aggregate for foundation of stay assembly poles complete all as specified and as directed.

29.5

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PCC 1:4:8 type D2 using 40mm graded crushed stone aggregate for pole foundation, complete all as specified and as directed.

1.3

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Disconnecting Transformer 11/0.433 KV of capacity 250 KVA to 500 KVA, removal of incoming & outgoing electric connection and taking down carefully from four pole/two pole structure/platform, shifting to workshop draining out transformer oil, opening of top frame taking out the core from the tank, dismantling core into the parts cleaning the tank and removing out the dust particles refixing the same after necessary realignment and heat treatment, connecting all the electric connections and making the Transformer absolutely leak proof, refilling the Transformer oil, testing the Transformer at workshop, transporting back to site and fixing to position as directed, making all electrical and earth lead connection commissioning and testing of Transformer on load at least for 12 hours, re-installing the transformer and making connection complete all as specified and as directed.

4

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Disconnecting Transformer 11/0.433 KV of capacity 25 KVA to 200 KVA, removal of incoming & outgoing electric connection and taking down Carefully from four pole/two pole structure/platform, shifting to workshop draining out transformer oil, opening of top frame taking out the core from the tank, dismantling core into the parts cleaning the tank and removing out the dust particles refixing the same after necessary realignment and heat treatment, connecting all the electric connections and making the Transformer absolutely leak proof, refilling the Transformer oil, testing the Transformer at workshop, transporting back to site and fixing to position as directed, making all electrical and earth lead connection commissioning and testing of Transformer on load at least for 12 hours, re-installing the transformer and making connection complete all as specified and as directed.

4

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Rewinding of HT coils Transformer 25 to 500 KVA with super enamelled double paper wound copper winding wire of existing size and no of turns alongwith insulating material like paper insulation cotton tape, bamboo strip, emery paper packing, varnishing etc, demoisturing by heating and drying etc including primaray testing, ratio testing, no load testing core bolt insulation tesing complete all as specified and as directed.

400

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Rewinding of LT coils Transformer 25 to 500 KVA with super enamelled double paper wound copper winding wire of existing size and no of turns alongwith insulating material like leathorised paper insulation cotton tape, wooden block packing, varnishing etc, demoisturing by heating and drying etc including primaray testing, ratio testing, no load testing core bolt insulation tesing complete all as specified and as directed.

400

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Taking out old LT winding wire and reconditioning of existing LT copper coil with new insulating material, with leathorised paper insulation, cotton tapes, wooden block packing and PVC sleeves, soldering and varnishing, heating, drying and testing of coils for transformer of cap 25 to 500 KVA complete all as specified and as directed.

200

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HT brass/gun metal bush connecting rod of suitable length and dia with necessary nuts, washers and bushing packing to prevent oil leaking from the bushes and HT insulators including making necessary connections for transformer capacity from 25 KVA to 500 KVA. complete all as specified and as directed.

24

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LT brass/gun metal bush connecting rod of suitable length and dia with necessary nuts, washers and bushes and LT insulators packing to prevent oil leaking from the bushes including making necessary connections for transformer capacity from 25 KVA to 500 KVA complete all as specified and as directed.

32

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Silica gel breather assembly of metallic body for 11 KV transformer of capacity from 25 KVA to 500 KVA complete all as specified and as directed.

12

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Cork sheet gasket of 6mm thick cut to size/Shape for top cover of 11 KV transformer of capacity 25 KVA to 500 KVA complete all as specified and as directed.

8

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Dehydration, filtration of from (33/11KV and 11/0.415 KV) step down transformer oil from various cap of transformers on running condition of transformer, dielectric strength not less than 60 KV in 2.5 mm gap (RMS) complete all as specified and as directed.

6000

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Supply, heating and filling of transformer oil EHV grade having dielectric strength not less than 60 KV (RMS) at 2.5 mm gap high velocity in transformer of various capacity, complete all as specified and as directed.

2100

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Painting of transformer externally with two coat of spray painting with heat resistance/smoke grey heat resistance synthetic enamelled paint after cleaning rusted surface thoroughly with thinner and scrapper and preparing the surface to required standard including writing and marking such as MES No, SM No, Capacity, location of area feed, Date of oil filling on the body of transformer capacity 25 KVA to 500 KVA, complete all as specified and as directed.

28

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Earthing complete with galvanized steel earth plate electrode 600x600x6mm thick buried directly in ground earth pit not less than 2.25mtr deep below normal ground level with top edge of the plate not less than 1.5 mtr below ground level connected to galvanized iron earth lead 4mm dia size by mean of nut/bolt and washer of galvanized iron or steel as shown in electrical plate no 5 of SSR part I including necessary excavation and earth work GI pipe 20mm dia light grade for watering and GI 15mm dia light grade pipe for protection of GI earth wire etc, PCC chamber with RCC cover in cement concrete 1:2:4 Type B1(20mm graded aggregate), funnel, wire mesh, charcoal dust, salt layers each layer thickness should be 15 cm (layer start from below the electrode plate to above plate) etc, connected to LT panel board as indicated including testing complete all as specified and as directed. (resistance should be less than 1 ohm), Incl dismantling of old unsv earthing as directed.complete all as specified and as directed.

20

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Replacement of aluminium strip of size 25x3 mm with saddles and fixing screws on porcelain insulator/spacer fixed at every 1 mtr length as lightening conductor for lightening arresters on HT poles/Transformer incl necessary nut & bolts complete all as specified and as directed.

50

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Supplying, laying testing and commisioning HT underground cable XLPE insulated, screened, PVC bedded, galvanized steel strip or wire aromoured electric power cables (heavy duty) with aluminium stranded condutor served with an inner sheathing of PVC tape armoured with galvanized steel strip and overall PVC sheathed 11000 volts grade (earthed) of cross sectional area of size 95 sq mm 3 core incl taking down of old unsv cable from trenches complete all as specified and as directed.

530

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Supplying, laying testing and commisioning HT underground cable XLPE insulated, screened, PVC bedded, galvanized steel strip or wire aromoured electric power cables (heavy duty) with aluminium stranded condutor served with an inner sheathing of PVC tape armoured with galvanized steel strip and overall PVC sheathed 11000 volts grade (earthed) of cross sectional area of size 120 sq mm 3 core incl taking down of old unsv cable from trenches complete all as specified and as directed.

270

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Supplying, laying testing and commisioning HT underground cable XLPE insulated, screened, PVC bedded, galvanized steel strip or wire aromoured electric power cables (heavy duty) with aluminium stranded condutor served with an inner sheathing of PVC tape armoured with galvanized steel strip and overall PVC sheathed 11000 volts grade (earthed) of cross sectional area of size 185 sq mm 3 core incl taking down of old unsv cable from trenches complete all as specified and as directed.

100

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Supplying, laying testing and commisioning HT Aerial Bunched Cable(ABC) XLPE Cable 11 KV through overhead lines on 11 meter PCC poles with XLPE insulated AB cable 95 sqmm x 3 core + 70 Sqmm x1 messenger coutdoor type with suitable clamps made out of FI 50 X 6 mm including all bolts ,nuts and washers, taking down of old unsv cable from poles complete all as specified and as directed.

480

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Supplying, laying testing and commisioning HT Aerial Bunched Cable(ABC) XLPE Cable 11 KV through overhead lines on 11 meter PCC poles with XLPE insulated AB cable 120 sqmm x 3 core + 95 Sqmm x1 messenger coutdoor type with end joints & suitable clamps made out of FI 50 X 6 mm including all bolts ,nuts and washers, taking down of old unsv cable from poles complete all as specified and as directed.

250

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Replacement of Cable jointing end kit for 11000 Volts grade (E) cable outdoor termination heat shrinkable end type joint complete with jointing material suitable for 3 core XLPE armoured aluminium joint conductor cable of size 95 Sqmm and jointing materails for making joints and testing complete all as specified and as directed.

20

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Replacement of Cable jointing end kit for 11000 Volts grade (E) cable outdoor termination heat shrinkable end type joint complete with jointing material suitable for 3 core XLPE armoured aluminium joint conductor cable of size 120 to 185 Sqmm and jointing materails for making joints and testing complete all as specified and as directed.

10

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Replacement of Cable jointing end kit for 11000 Volts grade (E) cable outdoor termination heat shrinkable end type joint complete with jointing material suitable for 3 core XLPE armoured aluminium joint conductor cable of size 240 to 300 Sqmm and jointing materails for making joints and testing complete all as specified and as directed.

2

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Supplying and ereiting in truly vertical position steel tubular swaged poles 410 SP-55 (11.00 mtrs long) complete with 300 x300x 6 mm thick MS base plate continuously welded at bottom of pole and MS sheet 2 mm thick plug welded at top, bolts, nuts & screws including one shop coat of red oxide primer and internally bituminous painted including painting with two coats of aluminium paint and black and white strips 30 cm upto 1.5mtr height from top of coping in strips including taking out old/unserviceable poles complete all as specified and as directed.

12

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Replacement of switch air break gang operated triple pole mechanically operated from ground level, mounted on insulators and steel frame (12 insulator type) outdoor type suitable for vertical installation single break provided with locking arrangement consisting of MS channel, HT post top insulator polymer with drop out fuses operating rod 20mm bore GI pipe medium grade confirming to relevant IS, current rating 200 Amp and voltage 11 KV including jumpering, lead of wire/cable as directed at site including taking down old/ unserviceable switch specified and as directed.

15

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Replacement of lightning arresters expulsion type complete with all fittings, transmission class, discharge capacity 65 kilo amp suitable for 11 KV complete all as specified and as directed..

10

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Replacement of lightning arresters station heavy duty metal oxide gap less complete with all fittings, transmission class, discharge and capacity are as per exist LA at yard & suitable for 33 KV complete all as specified and as directed.

1

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Replacement of ACSR conductor of any size and type from over head HT/ LT poles including binding at site to insulator with suitable size of binding wire etc including taking down existing worn out old broken ACSR conductor of any size and type and length at any position from LT/HT poles complete all as specified and as directed.

7

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Stay assembly with accessories and GI stay rod 16 mm dia 1900 mm long, stay wire 7/4 mm stranded galvanised including mild steel stay plate 300 mm x 300 mm x 6 mm and galvanised thimble, galvanised steel 14 mm dia 400 mm long stay bow and GI nuts, washers complete all as specified and shown in electrical plate No 01 of SSR Part - I including taking down old unserviceable stay assembly (Excavation, stay clamps and concrete work etc will be measured and paid separately) complete all as specified and as directed.

30

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Replacement of disc type, insulator, porcelain, vitreous, white, brown or green, 145 mm high and 255 mm dia ball and socket type for working pressure 11000 volts complete Single disc assembly for tension with tension clamps for conductors complete all as specified and as directed.

30

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Replacement of insulator Pin type, porcelain, vitreous, white,brown or green including one galvanised mild steel spindle, two galvanised iron washers and one galvanised iron nut, 150 mm height, 150 mm dia for 11000 volts grade complete all as specified and as directed.

30

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Preparation of old painted surface of HT steel tubular pole and painting with two coat of aluminium paints and upto 1.5 mtrs height from bottom in alternate layer by applying synthetic enamel paint in black and white colour each strip 30 cm and cutting vegetation growth all around and on the poles up to 1 mtr radius complete all as specified and as directed.

200

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M&L for Calibration of digital/IDMT protective relays of 11 KV panel (VCBs), testing of 11 KV control and relay panel includes main protection relay. Backup protection (O/C &E/F) relay for all features like inverse O/C, Inverse E/F, high set O/C, high set E/F etc along with pickup & dropoff volts for all auxillary relays like master trip, trip circuit supervision, checking and testing of wiring connections at all teriminal points/ at relays, inspecting wring for any open circuit, shot circuit & damaged insulations, and prepartion inspection data sheet of existing feeder complete all as specified and directed. Note: (i) All testing shall be carried out in presence of Engr-in-Charge and test certificate shall be provided

6

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Calibration of digital/IDMT protective relays of 33 KV panel testing of 33 KV control and relay panel includes testing of main protection (differential relay). Backup protection(O/C &E/F) relay for all features like differential current, REF, inverse O/C, Inverse E/F, high set O/C, high set E/F & their time of operation etc along with pickup & dropoff volts for all auxillary relays like master trip, trip circuit supervision transformer aux relays (Alarm trip function) and preparion inspection data sheet of existing 33 KV control panel complete all as specified and as directed.

1

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Replacement of indicator lamp assembly in different colour as directed complete of VCB panel 24/36/110 Volts of existing size complete all as specified and as directed.

30

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Repair of electric control wiring of tripping circuit, indicating lamp and selector switch circuit and metering equipment including replacement of burnt wires by proper clipping, lugs, cable ferrules and connectors etc making the circuit proper functional of HT 11 KV VCBs, OCBs complete all as specified and as directed.

6

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Replacement of Digital meter showing Amps, Volts complete for 11 KV VCB control panel complete all as specified and as directed.

4

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Replacement of Ampere meter analog type of size 50x50 mm, range from 0-200 for 11 KV control panel complete all as specified and as directed.

3

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Replacement of Volt meter meter analog type of size 50x50 mm, range from 0-40KV, for 11 KV control panel complete all as specified and as directed.

3

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Replacement of Power factor meter analog type of size 50x50 mm, range from 0-1 for 11 KV control panel complete all as specified and as directed.

3

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Repairs to existing 33 KV isolator including replacement of male female contacts/fled jumper back connector plate, welding of bkts/handle with suitable size of MS flats/handle with suitable as per site requirement including alignment for smooth functioning of isolator complete all as specified and as directed.

1

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(a) 33 KV male contact/moving contact blade for AB switch/isolator complete all as specified and as directed.

1

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(b) 33 KV female contact/fix contact jaw) complete all as specified and as directed.

1

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(c) 33 KV tinned copper flexible jumper 200/400 Amps complete all as specified and as directed.

1

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(d) 33 KV back connector plate complete all as specified and as directed.

1

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Complete servicing of SF6 circuit breaker at 33 KV yard including de-assembling of operating machanism parts, well cleaning with chemical CRC 226, replacing unserviceable parts and accessories like spring, gasket, coils, nuts, bolts and washers etc oiling and greasing of moving parts, re-assembling, fine setting of mechanism, well cleaning and de-carbonizing of control pot, fixed and moving contact including checking, testing, tripping check SF6 circuit breaker making perfect operation in manual and electric mode including maintenance and well cleaning the complete panel board de-carbonizing all joints, replacing unserviceable parts and components etc, complete all as specified and as directed.

1

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(a) SF6 circuit breaker motor charging assembly including motor, supply voltage 230 volt AC complete all as specified and as directed.

1

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(b) Panel heater with thermostat 80 Watts complete all as specified and as directed.

2

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(c) Indicating lamps (red, blue, green and yellow) complete all as specified and as directed.

3

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(d) Tripping coil 30 Volt DC complete all as specified and as directed.

1

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(e) Closing coil 30 volt DC complete all as specified and as directed.

1

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Complete servicing of HT VCBs including de-assembling of operating machanism parts, well cleaning with chemical CRC 226, replacing unserviceable parts and accessories like spring, gasket, coils, nuts, bolts and washers etc oiling and greasing of moving parts, re-assembling, fine setting of mechanism, well cleaning and de-carbonizing of arc control pot, fixed and moving contact including checking, testing, tripping check of HT VCBs making perfect operation in manual and electric mode including maintenance and well cleaning the complete panel board bus bars, de-carbonizing all joints, bus bar, CTs metal parts, replacing unserviceable parts and components etc complete all as specified and as directed.

6

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(a) Spring charging motor make: Power aids as per existing brand complete all as specified and as directed.

1

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(b) Closing coil 30 Volts DC complete all as specified and as directed.

1

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(c) Tripping coil 30 Volts complete all as specified and as directed.

2

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(d) Vaccum interupter for existing VCB complete all as specified and as directed.

1

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(e) Control wiring kit for metering, motor charging, indicator lamps and relays etc. complete all as specified and as directed.

1

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(f) Motor charged mechanism assembly with close/trip coil & charging handle of existing size and capacity. complete all as specified and as directed.

1

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(g) Manual charging handle for VCB 11 KV complete all as specified and as directed.

1

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(h) Operating shaft pin for VCB 11 KV complete all as specified and as directed.

1

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(j) Electronic Trivector meter of Make L&T , Model No ER300P, 3 phase 4 wire,PTR 11KV/110V, Principal Unit KWh/KVArh, MF 1, Freq 50 Hz,Pulse rate 100 Imp/KWh, 100 Imp/KVArh size suitable as per existing energy meter installed at site complete all as specified and as directed.

1

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(k) Panel heater with thermostat 80 Watts complete all as specified and as directed.

12

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Repairs to existing battery charger suitable for 36 volts DC battery bank including replacement of unserviceable part such as transformer, turbo charger, PCB, selector switches, HRC fuses any other parts etc as required at site complete testing complete all as specified and as directed.

1

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Replacement of 11 KV single phase in door PT of ratio 11 KV/rt 3/110V/rt 3/110V/rt 3 Class 0.5, Burden 50 VA – 50 VA insulation level 12 KV, complete all as specified and as directed.

1

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Replacement of 11 KV single phase in door Resin cast CT of ratio 400/5-5A class 1.0 – 5P10 burden 15VA – 15 VA insulation level 28 KV/75 KV as per IS-2705 complete all as specified and as directed.

2

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Replacement of 11 KV single phase in door Resin cast CT of ratio 200/5-5A class 1.0 – 5P10 burden 15VA – 15 VA insulation level 28 KV/75 KV as per IS-2705 complete all as specified and as directed.

2

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Replacement of GI pipe light grade 100 mm dia for road crossing along with pole/culvert /drainage for mechanical protection of cable complete all as specified and as directed.

80

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Replacement of GI pipe light grade 80 mm dia for road crossing along with pole/culvert /drainage for mechanical protection of cable complete all as specified and as directed.

80

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Replacement of Danger notice board/plate of 1.6mm thick mild steel sheet , vitreous enameled white with letters, figures , and conventional skull and bone in signal red colour and fixed with MS clamps bolts approved size ofr HT 25cmx20 cm complete all as specified and as directed.

100

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Dismantling and taking down old unsv earthing and provision of new earthing complete with galvanized steel plate earth electrode 60cmx60cmx6mm thick surrounded by char coal and salt buried directly in ground vertically in pit of depth not less then 2.25 mtr below ground level with top edge of the earth plate at depth of not less then 1.5 mtr below ground level surrounded from all sides by charcoal dust and common salt in alternate layers of 15 cm depth and earth plate electrode connected to galvanised earth strip of 32x6 mm dia by means of GI nuts bolts, check nuts and washers and connected to earthling test point drawn through 15mm dia GI pipe for protection of GI earth strip including 20mm dia GI pipe for watering GI funnel , PCC earth pit (1:3:6) type C-2 with CI frame and RCC cover all as shown in electrical Plate No 3 on SSR Part-I including testing complete all as specified and as directed.

20

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Dismantling and taking down old rusted cross arms and provision of new cross arms, bracings, supports, clamps and back plates fabricated from structural steel sections including nuts, bolts and wasters,welding, bending cold or hot, drilling holes for bolts in any shape or size as indicated or directed and inclusive of one primer coat of red oxide primer and two coats of aluminum paintcomplete all as specified and as directed.

9

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Loose filling in substations, under poles, under transformers of hard core broken to gauge not exc 40 mm broken stone/boulders incl leveling and spreading llime stone powder under stones complete all as specified and as directed.

125

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Highly HT insulating opaque red coloured ANTI TRACK COMPOUND SPRAY 320 of MOSIL LUBRICANTS that forms flexible chemical resistank coating to class H winding for electrical apparatus, in 500 ml spray bottles to protect HT equipments, bus bar, CTs, PTs from current leakage due to moisture, complete all as specified and as directed.

10

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Danmet Chemical spray (DC 2-26 having container 415ml/300g for precision blended multipurpose product for prevents corrosion penetrates, lubricates, displaces and seals out moisture release rusted mechanism cleanse etc, complete all as specified and as directed.

10

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HT OC/EF numerical protection relay for 11 KV VCB panel , 3 phase, ADR 131A, Make : Ashida, incl dismantling of old unsv protection relay and necessary setting of new relay with all connected tripping mechanism/power transformer control relays and submit necessary test report, complete all as specified and as directed.

3

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Flag relay 30 volt DC, Model No AVAJH13-AM-011-03-01-05-00-00-00, Make Ashida as suitable in existing VCBs incl dismantling of old unsv relay, complete all as specified and as directed.

4

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HT OC protection relay for 33/11 KV transformer control panel , 3 phase, In-1A/5A, fn : 50 Hz, Vx : 18-135 V DC, Model MIT103, Make : ERL, Genesis, incl dismantling of old unsv protection relay and necessary setting of new relay with all connected tripping mechanism/power transformer control relays and submit necessary test report, complete all as specified and as directed.

2

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Cable jointing kit for 11000 Volts grade (E) cable outdoor termination heat shrinkable straight through joint complete with jointing material suitable for 3 core XLPE armoured aluminium joint conductor cable of size 95 Sqmm and jointing materails for making joints and testing, complete all as specified and as directed.

11

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Cable jointing kit for 11000 Volts grade (E) cable outdoor termination heat shrinkable straight through joint complete with jointing material suitable for 3 core XLPE armoured aluminium joint conductor cable of size 120 to 185 Sqmm and jointing materails for making joints and testing complete all as specified and as directed.

4

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Replacement of Bimettallic Clamp or T clamp or CT Clamp or Cross Clamps for connection of dog conductor with Cable end, CTs, NCTs, Transformer HT Bushes, complete all as specified and as directed.

30

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Replacement of Galvanised steel wire 4.0 mm dia for continuous earth wire/cradle guard for HT overhead line 11/0.415 KV line complete all as specified and as directed.

1

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Replacement of winding temp guage, Oil temp guage range between 0 to 150 degree Cel as suitable for existing transformer 33/11 KV complete all as specified and as directed.

2

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Replacement of loop type insulator vitreous porcelain white, brown or green large size withoverall dimensions 90 mm x 140 mm clearance of hole 25.5 mm complete all as specified and as directed.

30

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