Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Electrical and Electronics
Electrical Works
Eprocure
Opening Date29 Jun 2024
Closing Date5 Sep 2024
Tender Amount₹ 42,00,000 
Notes
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Costs

Description

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Documents
REPAIR / MAINT OF ELECTRIC MOTORS AND PUMP SET, STARTERS, MCC/ATS PANELS, WATER MONITORING SYSTEM AND CONNECTED WORKS OF VARIOUS MES INSTALLATION AT DAGSHAI UNDER GE KASAULI
REPAIR / MAINT OF ELECTRIC MOTORS AND PUMP SET, STARTERS, MCC/ATS PANELS, WATER MONITORING SYSTEM AND CONNECTED WORKS OF VARIOUS MES INSTALLATION AT DAGSHAI UNDER GE KASAULI
Report Missing Document

BOQ Items

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DO_NOT_SHOW

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Replacement of gun metal impeller

6

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Replacement of gun metal Bush

12

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Replacement of Gland Sleeve

2

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Replacement of body Neck ring gun metal

12

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Replacement of Pump shaft stainless steel

2

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Counter Plate stainless steel

2

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Diffuser Packing

12

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Impeller brazing machining and reboring

6

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New Key way of impeller disc

6

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Diffuser outer dia brazing and machining

6

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Impellers outer dia brazing and machining

6

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Disconnecting /unscrewing coupling for 150 HP , 125 HP pump set and seperating pump and motor, disconnecting all water connections from pump including suction and discharge pipe line and taking out the pump from base frame, transporting to workshop to carry out the necessary repairs and took back after repairs , installing on existing location ,making all the connections carefully, commissioning and testing at site to the entire satisfaction of the Engr-in-Charge. Note: All the Spares/ parts/ job repairs required to be replaced shall be measured and paid seperately as under:- Note : Attend the complaint with in 12 Hrs and after repairing the same to be fixed and testing within 48 Hrs.

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Coupling Set suitable for 150 HP Pumping set

4

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Replacement of gun metal impeller

24

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Replacement of gun metal Bush

48

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Replacement of Gland Sleeve

8

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Replacement of body Neck ring gun metal

48

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Replacement of Pump shaft stainless steel

12

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Counter Plate stainless steel

4

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Diffuser Packing

4

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Impeller brazing machining and reboring

24

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New Key way of impeller disc

24

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Diffuser outer dia brazing and machining

24

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Impellers outer dia brazing and machining

24

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Disconnecting /unscrewing coupling for 75 HP , 60 HP pump set and seperating pump and motor, disconnecting all water connections from pump including suction and discharge pipe line and taking out the pump from base frame, transporting to workshop to carry out the necessary repairs and took back after repairs , installing on existing location ,making all the connections carefully, commissioning and testing at site to the entire satisfaction of the Engr-in-Charge. Note: All the Spares/ parts/ job repairs required to be replaced shall be measured and paid seperately as under:- Note : Attend the complaint with in 12 Hrs and after repairing the same to be fixed and testing within 48 Hrs.

2

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Coupling Set suitable for 75, 60 HP Pumping set

2

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Replacement of gun metal impeller

8

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Replacement of gun metal Bush

24

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Replacement of Gland Sleeve

4

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Replacement of body Neck ring gun metal

24

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Replacement of Pump shaft stainless steel

6

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Counter Plate stainless steel

2

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Diffuser Packing

2

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Impeller brazing machining and reboring

12

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New Key way of impeller disc

12

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Diffuser outer dia brazing and machining

12

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Impellers outer dia brazing and machining

12

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S & F in replacement of pressure gauge upto 100 Kg/sqcm And connected to pump set with and including syphon type pipe (as per existing sample), complete all as speciified and as directed by Engineer-in-charge.

5

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S&F in replacement of ball bearing 6314, including replacement of old grease with new complete all as speciified and as directed by Engineer-in-charge.

4

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S&F in replacement of ball bearing 6319/6319-C3, including replacement of old grease with new complete all as speciified and as directed by Engineer-in-charge.

4

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S&F in replacement of roller bearing NU 307, including replacement of old grease with new complete all as speciified and as directed by Engineer-in-charge.

4

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Disconnecting existing electric motor and dismantling from foundation and transporting the same to the workshop for repairs and refixing the same on existing location after repair & making electric connection including testing and commissioning complete.The job including taking out burnt winding and rewinding the motor with super enamelled copper wires as per existing guage and size including super quality of varnish and insulating material as required for 220 HP, electric motor complete all as speciified and as directed by Engineer-in-charge. Note : Attend the complaint with in 12 Hrs and after repairing the same to be fixed and testing within 48 Hrs.

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-ditto- all asper Item No. 8 above but of capacity 150 HP, motor complete.

2

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-ditto- all asper Item No. 8 above but of capacity 125 HP, motor complete.

2

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-ditto- all asper Item No. 8 above but of capacity 75 HP, motor complete.

1

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-ditto- all asper Item No. 8 above but of capacity 60 HP, motor complete.

1

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Disconnecting /unscrewing Auto Transformer Starter Panel of capacity 150/ 220 HP, disconnecting all electric connections and carrying out necessary repair at site with replacement of parts as under complete all as specified including testing at site to the entire satisfaction of the Engr-in-Charge. Note: All the Spares/ parts/ job repairs required to be replaced shall be measured and paid as under:

8

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S&F in replacement Electronic over current relay cap 0.5 – 60A 220V AC complete with arrangement for over current, phase reversal, under current and phase imbalance protection suitable for 150/250 HP ATS Panel complete all as speciified and as directed by Engineer-in-charge.

4

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S&F in replacement Three pole power contactor, AC Control, AC3 Rating 95A/ 47 KW, 415V complete with auxillary contact heavy duty suitable for pumping set operation incl taking out existing unsv power contactor complete all as speciified and as directed by Engineer-in-charge.

4

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S&F in replacement Three pole power contactor, AC Control, AC3 Rating 140A/ 75 KW, 415V complete with auxillary contact heavy duty suitable for pumping set operation incl taking out existing unsv power contactor complete all as speciified and as directed by Engineer-in-charge.

4

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S&F in replacement Three pole power contactor, AC Control, AC3 Rating 265A/ 140 KW, 415V complete with auxillary contact heavy duty suitable for pumping set operation incl taking out existing unsv power contactor complete all as speciified and as directed by Engineer-in-charge.

4

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S&F in replacement Three pole power contactor, AC Control, AC3 Rating 300A/ 160 KW, 415V complete with auxillary contact heavy duty suitable for pumping set operation incl taking out existing unsv power contactor complete all as speciified and as directed by Engineer-in-charge.

2

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S&F in replacement No volt coil complete all as speciified and as directed by Engineer-in-charge.

2

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S&F in replacement Timer complete all as speciified and as directed by Engineer-in-charge.

2

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S&F in replacement Digital voltmeter of size 96 x 96mm range 0 to 500 volts, 3 phase with iin built in selector switch, suitable for CT operation - 01 set. all as speciified and as directed by Engineer-in-charge

4

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S&F in replacement Digital Ammeter range 0 to 400 Amps, 3 phase with iin built in selector switch, suitable for CT operation - 01 set. all as speciified and as directed by Engineer-in-charge

3

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S&F in replacement Indicator set R,Y,B 01 set of 3 pcs as per existing all as speciified and as directed by Engineer-in-charge

10

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S&F in replacement Selector switch as per existing all as speciified and as directed by Engineer-in-charge

3

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M&L for reparing/servicing of APFC panel board of Cap 100 KVAr by replacing the all defective components with new components, rewiring, cleaning, testing, reconnecting, reinstalling and commissioning the APFC panel board complete all as directed by Engineer-in-Charge. Note : Supply of cables, wires & other minor spare parts etc will deemed to be included in the quoted rate.

4

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S & F in replacement of cooling fan for 100 KVAr capacity APFC panel with proper connection, complete all as directed by Engineer-in-Charge.

12

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M & L for Earthing complete with galvanised steel earth electrode plate of size 600x600x6mm thick, buried directly in ground (earth pit not less than 2.25m deep below normal ground level) with top edge of the plate not less than 1.50m below normal ground level, connected to galvanised iron earth strip 32x6mm up to test point with suitable GI nuts/bolts and brazed properly up to main board including earth pit in cement concrete 1:2:4 type B-1, precast RCC cover in 1:2:4 reinforced with expanded metal, with suitable handle, excavation and earth work in any type of soil and including medium grade GI watering pipe 25mm bore with funnel wire mesh and medium grade GI earth wire protection pipe 50mm bore up to main board complete as shown in electrical plate no 3 of MES schedule Part-I 2009, connected to earthing testing point including taking out existing unsv earthing complete all as specified and testing on completion complete all as specified and directed by Engr-in-charge. Note : The units rate includes the cost of excavation & earth work in any type of soil charcoal & salt in altemate layers, 25mm GI Pipe (light grade) for watering 50mm GI protection pipe (light grade) funnel wire mesh PCC chamber in PCC 1:3:6 type C-1 cast iron frame and 40mm thick RCC cover for pit etc & no extra payment will be made.

3

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M & L for Disconnecting of old unsv and making new chemical earthing GI earth electrode with medium grade of size 50mm dia upto 2 meter below ground level Installation, testing and commissioning of chemical earthing complete with buried directly in ground vertically to a depth not less than 2mtr below normal ground level earth electrode GI pipe connected to and incl galvanised earthing lead strip 32 x 6mm as main earthing lead by means of tinned copper/ brass bolts, nuts, check nuts and washer beside brazing at all joints as directed and earthing lead protected with 40mm dia light grade GI pipe from electrode and upto incl the earth test point, including alternate layers of 150mm thickness each of charcoal, common salt, magnisium sulphate/ chemical and as per manufacturer's recommendation including below the copper electrode also and excavation in any type of soil, removal of surplus soil, PCC pit chamber in PCC (1:3:6) type C-1 using 20mm graded crushed stone aggregate, RCC cover 50mm thick in RCC (1:2:4) type B-1 using 20mm graded crushed stone aggregate reinforced with 8mm dia MS deformed bars @75 mm C/C both ways incl MS angle iron frame of size 40mmx40mmx3mm and incl testing the earthing on completioin, complete all as specified. The result of the earth resistance should be less that 1.0 Ohm and recorded results to be submitted to Engr-in-Charge. Note :- (i) Old earthings are conventional type and sch of credit has been accounted for accordingly. (ii) Chemical to be used for earthing should be Marconite.

6

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S&F in replacement MCCB 630 Amps 4 pole, 50 KA, 415 V, 50 Hz with thermal setting between 70% to 100%, adjustable type and connecting up in the existing panel location complete all as speciified and as directed by Engineer-in-charge.

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S&F in replacement MCCB 400 Amps 4 pole, 50 KA, 415 V, 50 Hz with thermal setting between 70% to 100%, adjustable type and connecting up in the existing panel location complete all as speciified and as directed by Engineer-in-charge.

2

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S&F in replacement MCCB 200 Amps 4 pole, 35 KA, 415 V, 50 Hz with thermal setting between 70% to 100%, adjustable type and connecting up in the existing panel location complete all as speciified and as directed by Engineer-in-charge.

2

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M & L for Cross arms bracings, support, clamps and back plates fabricated from structural steel section including nuts, bolts, washers etc, welding, bending cold or hot, drilling holes for bolts in any shape or size as indicated or directed and incl one coat of primer, and two coats of aluminum paint complete all as specified and directed by Engr-in-charge.

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M & L for cement concrete 1:4:8 type D2 using 40mm graded stone aggregate as in foundation of electric poles, sturts, blocks with and including necessary form work, and fair finish to exposed surfaces without using extra cement complete all as specified.

1

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S & F in replacement GI pipe 100 mm dia light grade along pole for covering cable including clamp, nuts, bolts & washers etc complete all as specified.

15

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S & F double walled corrugated HDPE duct pipe of 63 mm outer dia confirming to IS: 14930 (Part-II) of approved colour with fittings for cable protection complete all as specified.

40

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Supply, laying, jointing and testing replacement PVC insulated cable 1100 volt grade with multi stranded, single core copper 95 Sqmm, Grade As Per IS 7098 (Part -1) 1988 incl making electrical connection from main panel to starter and starter to motor, in suitable lengths as per site requirement and duly fixed with suitable size of copper lugs/thimbles complete all as specified and as directed by Engr-in-charge.

120

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All as per ser no 32 above but of size 120sqmm, complete all as specified and as directed by Engr-in-charge.

180

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All as per ser no 32 above but of size 185sqmm, complete all as specified and as directed by Engr-in-charge.

180

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Taking out complete Auto Transformer Panel (ATS) set incl all electric connections, by carrying to a distance of 15mtrs and making new foundation suitable for the ATS panel and grouting with suitable size nut and bolts and fixing the same ATS panel and making all electric connections and testing the panel complete all as specified and directed by Engr-in Charge.

4

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S & F in replacement of Copper Thimble of below mentioned sizes as complete all as specified and directed by Engineer in charge.

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220mm

18

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150mm

18

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120mm

18

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90mm

28

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S &F in replacement of relay for ATS panel, IEC 255 of 150 VAC, 5 amp - 28v DC, 8 pin with base as per existing make and model, ensure proper working of panel complete all as specified and directed by Engr-in-charge.

8

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S & F in replacement of hex rubber coupling 6MM with suitable bolt, nut and washer for pump and motor coupling all as per existing size and make complete all as specified and directed by Engr-in-charge .

30

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S&F for replacement of battery 12 V, 180 Ah, maintenance free, complete all as specified and directed by Engr-in-Charge

3

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S & F in replacement of Start Push button for ATS Panel all as per existing and all as specified and directed by Engr-in-Charge

5

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S & F in replacement of Stop Push button for ATS Panel all as per existing and all as specified and directed by Engr-in-Charge

5

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S & F in replacement of MC Contactor of 25 KVAr capacity for APFC Panel all as specified and directed by Engr-in-Charge.

2

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S & F in replacement of MC Contactor of 10 KVAr capacity for APFC Panel all as specified and directed by Engr-in-Charge.

6

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S & F in replacement of MC Contactor of 05 KVAr capacity for APFC Panel all as specified and directed by Engr-in-Charge.

6

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S & F in replacement of Heavy Duty Capacitor of 20 KVAr capacity for APFC Panel all as specified and directed by Engr-in-Charge.

6

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S & F in replacement of Heavy Duty Capacitor of 10 KVAr capacity for APFC Panel all as specified and directed by Engr-in-Charge.

4

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S & F in replacement of Heavy Duty Capacitor of 1 to 5 KVAr capacity for APFC Panel all as specified and directed by Engr-in-Charge.

4

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S&F in replacement of Rubber Mat of size (1 Meter x 2 meter x 19mm) to be used in pump house for safety purpose of operators complete all as specified and directed.

20

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S&F in replacement of stud for 220/150HP pumpset (as per existing sample), complete all as specified and directed by Engineer in charge.

20

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S & F in replacement of current transformer 250/5A, Class 1 ID 45 CT, 15 VA for Ammeter with current rating 5.0 amps suitable for ATS panel, all as specified and directed by Engr-in-Charge.

1

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S & F in replacement of Bypass Switch of rating 400A (as per existing sample) for Servo Voltage Stablizer of rated capacity 250KVA, rated voltage 240V with 3 nos of phases , all as specified and directed by Engr-in-Charge.

1

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S&F in replacement of shock treatment chart printed in multi languages of standard size fixed on suitable wooden base frame, complete all as specified and directed by engineer in charge.

7

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S & F illuminated display board with writing name of water supply installations/ distribution tanks of size 1.25mx0.2mx0.9m (LXBXH) on flex of light blue colour, letters shall be written in capital white, size of letters proportion with overall size of board, outer side fabrication bordered with aluminium angle frame of 25mmx25mmx3mm thick, inner side fabricated with 12mm MS square bar, mou ted on 50mm dia GI Pipe medium grade, shall be fixed both side of board with 2 nos 30mmx4mm thick MS Flat of suitable length welded to GI Pipe, incl nuts, bolts and washers with display board not less than 3m height and illuminated with LED 40W Tubelight fittings 01 Nos, including its fixing arrangement, complete all as specified and as directed . Note:- (i) The drawing and design of board including colour of board shall be approved by Engr-in-Charge. (ii) Necessary PCC work using 1:2:4 type B1 for foundation incl mounting the entire frame shall be carried out as directed. (iii) Suitable size SMC/FRP junction box controlled by 01 MCB SP to be provided with the Display board incl making all necessary connections complete with suitable size wires from electric supply point to a distance upto 5mtrs complete. (iv) Cost for the entire job shall be deemed to be included in the quoted rate of item itself.

2

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S & F in replacement, Sign board for water supply installation /equipments (Pump, motors, Transformers, VCB, APFC Panel, Stabilizers etc,) name to be written on Acrylic board of blue color of size 60x10 cm of thickness 5 mm, letters shall be of white in color of size 5 cm, including fixing the board on suitable place near the equipment with self adhesive double sided tape or with hanging chain as per site requirement complete all as specified and directed by Engr-in-Charge.

10

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M & L in replacement for pacific Hydrolube, Hydraulic oil of viscosity ISO-32/46 for pump lubrication and top up upto 80% in all pumps complete all as specified and directed by Engr-in-charge.

60

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Supply, installation, testing and commissioning of chlorine dosing pump model RA-11 electromagnetic type with accessories like anti siphon valve/ discharge tubing capable to driver 10LPH @ 6 kgs/cm squ back pressure and FRP solution preparation tank capacity : 100 Ltr with lid, port hole, onlet / outlet / drain connection, level guage etc and fitted with 960 RPM motor & PVC agitator complete all as specified and directed by Engr-in-Charge.

2

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S & F in replacement of ultrasonic level transmitter with black light and extended display suitable for tank of depth 0 to 10 meter with analog and modbus output panel mounted indicator for level transmitter, for displaying data of level of tank with protection accessories for level transmitter for open and under ground water tanks incl making connections with suitable wirings and switch controls complete all as specified and directed by Engr-in-charge. NOTE:- (i) Testing report of the equipment shall be submitted to Engr-in-charge.

7

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M & L for replacement of coarse aggregates, grading I, 90 MM to 40MM for laying on ground under poles as base layer for HT 2 Pole and 4 Pole structure at certain water supply installation with outer boundary of bricks laid properly complete all as specified and directed by Engr-In-charge.

10

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M & L in replacement but of earth continuity conductor or main earthing lead fixed to wall on batten or recess or chases or buried in ground or drawn in conduit / pipe or fixed to poles or any other indicated situation for loop earthing etc, as required at site of size 25x4 mm incl providing insulators for GI earthing strip properly layout with angle of turn 90 degree and testing complete all as specified and directed by Engineer -in-charge.

70

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Amount of credit of Rs. 147123.33 for retrived old material as mentioned in Schedule 'A' section-II of tender document in pdf form, will be deducted offline while acceptence of tender.

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