Military Engineer Services Tender
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Military Engineer Services - MES Tender
Civil And Construction
Civil Works Others
Electrical and Electronics
Electrical Works
Eprocure
Opening Date4 Jul 2024
Closing Date5 Sep 2024
Tender Amount₹ 44,85,000
Costs
EMD
₹ 89,700Document Cost
₹ 500Tender Fee
Refer Documents
Description
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Contact
Tender Id
2024_MES_664023_1Tender No
GEK-50/2024-25Tender Authority
Military Engineer Services ViewPurchaser Address
-Website
http://defproc.gov.in
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Documents
REPAIR/RENEWEL/REPLACEMENT OF ATS/ APFC/ MCCB/ CONTACTOR/ CABLES AND MOTOR CUM PUMPS OF VARIOUS SIZES AT SUBATHU UNDER GE KASAULI
REPAIR/RENEWEL/REPLACEMENT OF ATS/ APFC/ MCCB/ CONTACTOR/ CABLES AND MOTOR CUM PUMPS OF VARIOUS SIZES AT SUBATHU UNDER GE KASAULI
BOQ Items
Supply,laying,Jointing & testing at LT under ground XLPE insulated armored heavy duty electric cable with aluminium conductor 1100 volts grade cross-sectional area, 70Sqmm 3.5 core ISI marked laid in trenches/floor,path etc. all as specified & directed by Engr-in-Charge.
Note: (i) From main LT panel room (DG Set Room) to LT panel at back wash pump house.
(ii) New cable for provision for electric supply of both transformer to Raw water Old & New & Back wash. Credit of schedule has not been taken in credit sheet.
150
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Supply,laying,Jointing & testing at LT under ground XLPE insulated armored heavy duty electric cable with aluminium conductor 1100 volts grade cross-sectional area, 50Sqmm 3.5 core ISI marked laid in trenches/floor,path etc. all as specified & directed by Engr-in-Charge.
Note: (i) From LT panel Near Back wash P/H to back wash pump house panel.
(ii) New cable for provision for electric supply of both transformer to Raw water Old & New & Back wash. Credit of schedule has not been taken in credit sheet.
25
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M&L For fixing of Changeover switch 3-Phase, 4-pole with sheet metal enclosure 250 Amp 415 Volts including incoming & outgoing cable connection and fixed on wall with angle Iron frame all as specified & directed by Engr-in-Charge.
Note: (i) Cost of fixing arrangement angle iron frame cable thimble of cable incoming & outgoing etc. inclusive in the unit rate, nothing will be paid in this account.
(ii) Change over switch to be fixed in back wash pump house at Gambhar water supply Installation.
(iii) New Changeover for provision for electric supply of both transformer to Raw water Old & New & Back wash. Credit of schedule has not been taken in credit sheet.
1
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M&l for replacement of unsv 415 V , 3poles & 4 pole adjustable thermal & fixed magnetic MCCB in existing LT electric motor starter pannel of following capacity at various location of water supply installation ; Gambhar,Radiana,Duty Coy & captain colony pump all as specified & directed by Engr-in-Charge.
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MCCB Four pole 415V-400A-36 KA
1
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MCCB Four pole 415V-200A-36 KA
1
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MCCB Four pole 415V-100A-36 KA
1
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MCCB Four pole 415V-63A-36 KA
2
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MCCB Three pole 415V-200A-36 KA
2
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MCCB Three pole 415V-63A-36 KA
3
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MCCB Three pole 415V-40A-36 KA
4
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M&L for repair & replacement of Unsv. Spares of star delta Motor Starter Panel of diffrenet capacity as under. 3 pole power contactor with AC Coil,control relay with AC coil, thermal over load relay, start & stop push button Green & Red, Single phase preventor (SPP),Timer, voltmeter,ammeter, Indicating lamp, RYB selector switches ,motor On & trip indicating lamp etc. complete in all respect motor starter panel of each water supply instalation by ensuring the functionality state all as specified and directed by Engr-in-Charge.
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Start Push button Green
26
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Stop Push button Red
26
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Single Phase preventer (SPP)
12
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Motor ON indicating light Green
6
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Motor Trip indicating light Yellow
6
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Voltmeter Ammeter selector switch
12
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Voltmeter 0-500V
6
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Ammeter 0-200A & 0-400A
8
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Power contactor AC3 40Amp, 415 V Suitable for 20 HP, 15kW Motor
8
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Timer rating 0-100 Sec
8
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Overload Relay BOCR-3DE, 100-240A, 0.5-80A ( Wide range type) 11-900A with an external CT
Under current setting 0.5 - less than OC setting/OFF
Time setting Start (D-Time) OFF(--), 1-200 Sec Trip (O-Time) 0.5,1-30 sec, 1-30 Class
Power Supply 100-240 VAC , 50/80Hz
Trip time Over Current O-Time Phase loss within 3 Sec Phase unbalance within 8 Sec Phase Reverse 0.1 Sec
6
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Power contactor AC3 25Amp, 415 V, 3 pole Suitable for 5 HP DOL starter of high pressure filter pump house of Gambar W/S Installation.
4
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Power contactor AC3 32Amp, 415 V, 3 pole Suitable for 15 HP Star Delta starter of Back wash pump house of Gambar W/S Installation.
2
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Power contactor AC3 150Amp, 415 V, 3 pole Suitable for 125 HP DOL starter of Radiana pump house.
2
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Power contactor AC3 265Amp, 415 V, 3 pole Suitable for 180 HP DOL starter of Radiana pump house.
2
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Power contactor AC3 140Amp, 415 V, 3 pole Suitable for 100 HP DOL starter of Radiana pump house.
2
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Supply & laying of synthetic Rubber insulated mats 2mm thick for Voltage upto 3.3 KV for electrical purposeas per IS 15652-2006 superseding IS-5424 suitable for electrical shock safety of size (2.00x1.00)mtr
13
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Dismantling/taking out of Old unsv pressure Gauge and M&L for fixing of pressure gauge of range 0-20 kg/cm^2 (0-300 LB/Inch^2) in delivery line of pump at Gambhar & other pump house at water supply installation all as specified & directed by Engr-in-Charge.
10
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Material only structrual steel rolled section such as Joint,beam,channel angle,tee in available lenghts Fe-410W Gde-E-250 quality - A nut bolts & washer etc
290
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M&L for fixing of inverted u section made out ISMB, angle iron, (50x50x6)mm & (75x75x6)mm,nut bolts, washer including welding work & grouting in cement concrete in depth 1/6 of total vertical length in mass concrete ratio 1:3:6 D2 40mm grade aggregate including 6mm thick MS sheet 450x450 mm welded in bottom ISMB as base plate including complete in all respect all as specified & directed by Engr-in-Charge.
Note: (i) Each work & cement concreting/PCC work shall be measured & paid seperately in respective item of schedule.
(ii) To erect/provide the work service at Radiana pump house.
(iii) New provision for easy loading & unloading of pump motor & other machinery item at Radiana pump house. Credit of schedule has not been taken in credit sheet.
1
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Disconnecting,dismantling of existing unsv. Pump motor starter panel and supply,fixing,jointing& connecting with incoming and outgoing cables and testing and commissioning of motor starter electric indoor type panel boarddouble door made out of 2.0mm thick CRCA sheet for outer body and 2.0mm thick CRCA sheet for inner partition wall epoxy powder coated with cabinet door for MCCB's,bus bar,cable alley,metering equipment vertical type floor mounted on angle iron frame of MS channel (50x50x6)mm with minimum height of legs 450mm minimum, IP-54 protection, comprising of solid copper bus bar 4 strips with color coding suitable for 500A current carrying capacity,with internal wiring of suitable size of copper conductor cable with proper sizeof cable copper thibles (lugs), incoming & outgoing cable intect/ connected with proper size of copper thimble (lugs) complete panel embeded in PCC/ cement concrete ratio 1:4 all as specified & with comprising following accessories as directed by Engr-in-charge.
3
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Contd... ITEM No. 1.00 :- (a) Incoming MCCB 400A four pole,415 V,50 KA mirco pressure load line, Adjustable overload,short circuit ground fault type. (b) Digital type Voltmeter with selector switch range 0-500V - 01 Nos. (c) Digital type Ammeter with selector switch with suitable ratio of CT's & Selector switch Range 0-400A. (d) Phase Indicating lamp RYB set of three LED type - 01 Set. (e) Fully Automatic star delta starter 240HP motor,complete in all respect providing all safety measure,suitable size of power contactor,overload Relay,tripping timer in second of suitable range all as specified - 01 Nos. (f) Motor start & stop Push button Green & Red - 02 Nos. (g) Motor ON & Trip indicating light LED type green & Yellow - 02 Nos. (h) Single Phase Preventor suitable for starter capacity - 01 Nos. (i) Automatic Phase RYB sequence corrector in motor starter Panel - 01 Nos. Note: Contractors should get approved the drawing of panel board from accepting officer before fabricating of Motor starter panel. The work service to be executed at Gambar water supply installation.
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Dismantlling/Taking out old unsv cast iron foot valve flanged ends from suction pipe of pump raw water new & old & back wash pump house at gambhar and supply & fixing of cast iron strainer metallic foot valve with side & bottom flanged end ISI marked complete with all respect nut bolts & washer ,rubber/fiber gasket all as specified of size 100mm bore
3
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Dismantling/Taking out old unsv Flanged ends strainer of any type from suction line of pump set of Radiana,Gambhar,Duty coy & other pump house and S&F of Y type cast steel flanged end strainer of size 150mm bore all as specified & directed by Engr-in-charge.
2
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ditto as per item 13 here & before but of size 100mm bore
6
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ditto as per item 13 here & before but of size 80mm bore
4
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M&L for cutting existing suction line of pump of size 50mm bore & making arrangements for fixing of Y type cast steel strainer flanged end complete in all respect with necessary fitting such as flange,welding work,nut bolts washer,rubber/fibre gasket nipple as required at site all as specified & directed by Engr-in-Charge.
2
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ditto as per item 16 here & before but of size 80mm base
2
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ditto as per item 16 here & before but of size 100mm base
2
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S&F of Y type cast steel flanged end strainer of size 50mm bore all as specified & directed by Engr-in-charge.
Note: New steel flanged end strainer so Credit of schedule has not been taken in credit sheet.
2
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ditto as per item 19 here & before but of size 80mm base
2
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ditto as per item 19 here & before but of size 100mm base
2
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M&L for disconnecting/unservicing coupling for 240HP multi stage end suction 14 stage pump & seperating pump from motor,disconnecting suction & delievery pipe and taking out the pump from base frame,transporting to workshop to carry out the necessary repairs & replacements the following unsv spares part as required. After repairs the pump shoulb be installed at the existing location making all connection suction & delievery pipe line including jointing/connecting with motor carefully including commissioning & testing at site to thr entire satisfaction of Engr-in-charge.
2
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Coupling set for 240HP pump motor set
1
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Replacement of gun metal impeller
10
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Replacement of gun metal bush
2
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Replacement of gland sleeve
2
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Replacement of body neckring Gun metal
4
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Replacement of Diffuser packing
4
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Repair of impeller ie brazing,machining & reboring the same for finishing the accurate size
6
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Replacement of new key way of impeller disc
12
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Repairs of diffuser ie brazing,machining & finishing of outer dia of diffuser
4
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Repairs of impeller ie brazing,machining & finishing of outer dia of impellar
6
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ditto as per item no. 22 here and before but for 180 HP pump motor 13 Stage.
2
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Coupling set for 180 HP pump motor set
1
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Replacement of gun metal impeller
16
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Replacement of gun metal bush
2
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Replacement of gland sleeve
2
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Replacement of body neckring Gun metal
2
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Replacement of Diffuser packing
4
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Repair of impeller ie brazing,machining & reboring the same for finishing the accurate size
3
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Replacement of new key way of impeller disc
10
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Repairs of diffuser ie brazing,machining & finishing of outer dia of diffuser
6
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Repairs of impeller ie brazing,machining & finishing of outer dia of impellar
4
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ditto as per item no. 22 here and before but for 100 & 125 HP pump motor, 5 Stage & 9 Stage
3
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Coupling set for pump motor set
2
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Replacement of gun metal impeller
10
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Replacement of gun metal bush
4
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Replacement of gland sleeve
6
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Replacement of body neckring Gun metal
4
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Replacement of Diffuser packing
6
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Repair of impeller ie brazing,machining & reboring the same for finishing the accurate size
5
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Replacement of new key way of impeller disc
8
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Repairs of diffuser ie brazing,machining & finishing of outer dia of diffuser
4
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Repairs of impeller ie brazing,machining & finishing of outer dia of impellar
6
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ditto as per item no. 22 here and before but for Multi stage Horizontal end suction pump of capacity 40 HP
1
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Coupling set for 40HP pump motor set
1
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Replacement of gun metal impeller
2
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Replacement of gun metal bush
2
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Replacement of gland sleeve
1
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Replacement of Diffuser packing
1
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Repair of impeller ie brazing,machining, reboring the & finishing of impellar
2
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Repair of impeller ie making outer dia proper ie brazing,machining & finishing
2
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Replacement of new key way of impeller disc
2
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Labour for disconnecting/unservicing coupling for 20HP/15HP centrifugal pump & seperating from motor including disconnecting the suction & delievery pipe line and taking out the pump from base frame, transporting to workshop to carry out the necessary repair & replacement of unserviceable spares part as required at site. After repairing the pump installed at existing location,making all connection suction,delivery, pipe line & joint with motor by coupling carefully including commissioning testing at site to ensure the satisfaction of Engr-in-charge.
Scope of repair work as under inclusive in unit rate.
(i) Replacement of unsv gunmetal/ CI impeller
(ii) Replacement of unsv gland sleeve
(iii) Replacement of unsv gunmetal bush
(iv) Replacement of gunmetal impeller ie brazing machining & reboring the impeller (v) Filling the new gland packing
Note: All unsv spares will be contractors property as schedule of credit amount included in unit rate.
8
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ditto as per item no. 26 here and before but for 7.5 HP & 5 HP
6
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M&L for Disconnecting/taking out electric motor of capacity 240HP/180 KW from foundation & sepration from pump including transporting the same to the workshop for refixing the same at existing location after repair & making electric connection including commissioning & testing complete including following repair/rewinding & replacement of unsv spares part ie taking out burnt copper winding wire from stator, cleaning of stator & rewinding the motor with super enamelled copper wire as per existing gauge including super quality of varnishing of stator & 'F' class insulating material,replacement of unsv bearing ir DE & NDE No, 6319-C3 all as specified. Weight of burnt stator & alter rewinding the stator will be measured in the presence of MES Rep. at repair place/workplace also transportaition charge of MES rep from destination to workshop & back inclusive in unit rate.
Note: Old unsv burnt copper wire & bearing as schedule of credit accounted in the unit rate.
2
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ditto as per item no. 28 here and before but for 180 HP/132 KW
2
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ditto as per item no. 28 here and before but for 100 HP/75 KW & 125HP/93 KW bearing NO. DE/NDE NU 318/6318
3
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ditto as per item no. 28 here and before but for 15 HP/20 HP bearing NO. DE/NDE 6309-ZZ & 6209-ZZ
6
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ditto as per item no. 28 here and before but for 7.5 HP/5 HP bearing NO. DE/NDE 6206/6206
6
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Excavation in trenches hard/dence not exc 1.5 mtr wide and not exc 1.5 mtr in depth (for taking up or laying of pipes/cables) and getting out and forming bottom surface to gradient complete all as specified and as directed.
33.5
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Returning, filling in, including spreading, levelling, watering and well ramming in layers not exc 25 cm complete all as specified and as directed.
20.75
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Removing excavated surplus soils to a distance n.exc 50 mm and deposited at a level n.exc 1.5 m above the starting point complete all as specified and as directed.
12.75
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Supply & laying precast concrete cable cover class type-2 flate size (300x180x40)mm for LT electric cable protective cover all as specified.
690
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M&L for sand filling in trench for LT electric cable cushioning purpose 15cm before laying the cable & 8cm after laying the cable all as specified & directed by Engr-in-Charge.
11.75
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M&L for disconnecting & taking the LT electric panel from pump house & re installing the LT electric panel outside the pumphouse including making incoming & outgoing cable connection to both LT electric main panel & pump motor starter panel with existing cable including necessary foundation work earth works,cement concreting/PCC etc. all as specified and directed by Engr-in-Charge.
Note: Work service to be executed at Captain Colony pump house.
1
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Supply & fixing chain pulley block of capacity 2 Ton, having standard lifting height 3mtr,with running test load 3000 kg chain dia (8x24)mm, hand chain dia (5x22.2)mm of weight (18.65/20.40)kg, alloy steel load chain capable of lifiting most heavy weigh. Hardened heavy duty steel gear having double panel ratchet mechanism to prevent accidental slippages all as specified. Note: Chain pulley block to be fixed with ISMB300 at Radiana pump house.
1
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S&F in replacement of Copper Thimble non insulated ring terminal type of below mentioned size all complete as specified & directed by Engr-in-charge.
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120 Sqmm
10
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150 Sqmm
16
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95 Sqmm
22
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70 Sqmm
32
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50 Sqmm
18
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35 Sqmm
28
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25 Sqmm
32
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16 Sqmm
42
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185 Sqmm
18
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M&L for disconnecting existing electric aluminium cable from main LT Electric panel to motor starter panel No. 1 and 2 of 100 HP & 120 HP & replacement of new LT Copper cable ,multi stranded, Single core 95 Sqmm fixed at Radiana pump house.
100
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ditto as per item no. 41 here and before but of 185 Sqmm at Gambhar pump house.
120
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ditto as per item no. 41 here and before but of 10 Sqmm, 3 Core for 20 HP Motor.
150
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M&L for PCC 1:4:8 type D-2 using 40mm grade stone aggregate in foundation bedding & coping all as specified & directed.
1.5
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M&L for PCC 1:3:6 type C-1 using 20mm graded stone aggregating in foundation as mass concreting complete all as specified & directed by Engr-in-Charge.
3.5
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Supply only Hexagonal hydraulic crimping tool suitable for size 50 Sqmm to 400 Sqmm crimping range with all accessories including die H50 to H400 (9 Set).
1
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Supply only Heavy duty invertor type IGBT welding machine including welding head minimum 10 meter, parlable handle, earthing clamp,working clamp earthing head etc complete in all respect. Model No. ARC-250 Generie imported, 50Hz, input power 4KVA ,Weld current Range 250 A, Suitable for electrode dia 3.15mm , Cable length - Mini. 1.5 to 2 Mtr, Approx weight 5.10 Kg
2
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Supply only self priming mono block pump set capacity 1.1KW/1.5HP copper wound motor suction abd delivery 50x50 mm having discharge 120LPM at 14 meter head,maximum current 5.0 Amp complete with capacitor complete in all respect (Required for drawing/Wash out of certain water supply tank)
3
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Supply only digitl AC Clamp meter AC/DC Voltage, AC Current AND Resistence TESTER, battery powered and suitable for diode check and continuity test Complete in all respect of reputeted make Jaw size 50mm.
3
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Amount of credit of Rs. 43813.90 for retrived old material as mentioned in Schedule 'A' section-II of tender document in pdf form, will be deducted offline while acceptence of tender.
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