Indian Oil Corporation Limited Tender

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Indian Oil Corporation Limited - IOCL Tender

Works
Civil And Construction
Excavation
Eprocure
Opening Date6 Dec 2018
Closing Date17 Dec 2018
Tender Amount₹ 4,83,82,979 
Notes
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Costs

Description

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Documents
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BOQ Items

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DO_NOT_SHOW

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INSTALLATION OF STRUCTURALS & APPURTENANCES FOR VERTICAL TANK: Handling, straightening, fabricating, erecting, assembling, fixing and welding all the supplied steel structures including roof structurals, spiral staircase, shell & roof appurtenances for FIXED ROOF TANKS. Notes: 1. All materials required for providing structurals & appertenances are available at site. 2. All the items for staircase, roof structurals (trusses, central drum etc), sump in pre fabricated condition are available at the site. All necessary nuts, bolts, washers, fasteners etc need to be provided. 2. Rates to be quoted for the item considering the above.

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12 M DIA X 8 M HIGH CRVT (SLUDGE)

1

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185000

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Charges towards fixing, erection, installation of the shell and roof appurtenances only for the following Cone Roof Tanks. Note: a) All the materials shall be provided by IOC except for the gaskets & fasteners required for erection and fixing of the shell & roof appertanences. b) Roof structurals, staircase, roof handrailing etc have already been fabricated and fixed on the tanks. c) Rates to be quoted for the item considering the above.

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-

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40 M DIA X 14 M HIGH CRVT (HSD)

3

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215333

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PART B: SCAFFOLDING & PAINTING WORKS

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-

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Providing and fixing double scaffolding system on the exterior & interior side, up to required height using 40 mm/50 mm dia M.S. tubes 1.5 m centre to centre, horizontal & vertical tubes joining with M.S. tubes, M.S. tube challies, M.S. clamps and M.S. staircase system in the scaffolding for working platform etc. and maintaining it in a serviceable condition for the required duration as approved and removing the same thereafter .The scaffolding system shall be stiffened with bracings, runners, connection with the tank etc wherever required for inspection of work at required locations with essential safety features for the workmen etc. complete as per directions, enclosed specifications and approval of Engineer in-charge. Scaffolding should be retained till the completion of painting/calibration. Note: a. Payment shall be done on the basis of surface area of shell for external scaffolding. b. Payment shall be done on the basis of surface area of shell + plan area of roof for internal scaffolding. c. Scaffolding shall be provided only in metallic tubular pipes. The scope of work involves submission of design, drawing & approval from IOCL before commencement of works. d. Measurement shall be paid separately for Exterior & Interior sides .

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-

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30 M DIA X 14 M HIGH IFRVT (MS) - 3 Nos

6000

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188

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40 M DIA X 14 M HIGH CRVT (HSD) - 3 Nos

14340

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188

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28 M DIA X 11 M HIGH CRVT (SKO) - 2 Nos

3550

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188

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12 M DIA X 8 M HIGH CR & IFRVT ( SLUDGE / ETHANOL/TRANSMIX) - 5 Nos

1930

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188

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EXTERNAL & INTERNAL PAINTING OF TANKS (Including supply of all paints, thinner, material, equipment & labour and all other consumables): Surface preparation by Blast cleaning (using Slag/ Shots) and painting of the following tanks as per details of painting specification & drawings given in tender documents. Note: Application for External/ Internal painting for tanks shall be carried out by means of AIRLESS SPRAY PAINTING SYSTEM only.

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EXTERNAL PAINTING OF PRODUCT STORAGE TANKS (HSD Tanks): Carrying out hand cleaning, supplying & providing 1 coat of MIO undercoat (U1) and 02 coats of finish paint (F1) on the external surface of tank shell and roof, wind girders, staircase, shell and roof appurtenances of FIXED ROOF tanks including all fittings and appurtenances etc.; providing IOC logo (3 nos @ 120 deg along the circumference of the tank) with tank name plate writing work as per enclosed specifications and drawings. Note: 1. Surface preparation by blast cleaning & painting with 1 coat of zinc ethyl silicate primer (P1) has already been carried out for external surface of tank shell and roof, wind girders, staircase, shell and roof appurtenances. Item includes grit blasting and application of one coat of mastic coating (P4) on welding joints and any other required surfaces on tank as directed at site by IOC. Painting Scheme: Refer to enclosed specification

-

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-

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40 M DIA X 14 M HIGH CRVT (HSD)

3

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1638822

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EXTERNAL PAINTING OF PRODUCT STORAGE TANKS (MS): Carrying out hand cleaning, supplying & providing 1 coat of MIO undercoat (U1) and 02 coats of finish paint (F1) on the external surface of tank shell and roof, wind girders, staircase, shell and roof appurtenances of INTERNAL FLOATING ROOF tanks including all fittings and appurtenances etc.; providing IOC logo (3 nos @ 120 deg along the circumference of the tank) with tank name plate writing work as per enclosed specifications and drawings. Note: 1. Surface preparation by blast cleaning & painting with 1 coat of zinc ethyl silicate primer (P1) has already been carried out for external surface of tank shell and roof, wind girders, staircase, shell and roof appurtenances. Item includes grit blasting and application of one coat of mastic coating (P4) on welding joints and any other required surfaces on tank as directed at site by IOC. Painting Scheme: Refer to enclosed specification

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-

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30 M DIA X 14 M HIGH IFRVT (MS)

3

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1099283

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EXTERNAL PAINTING OF PRODUCT STORAGE TANKS (SKO): Carrying out hand cleaning, supplying & providing 1 coat of MIO undercoat (U1) and 02 coats of finish paint (F1) on the external surface of tank shell and roof, wind girders, staircase, shell and roof appurtenances of CONE ROOF tanks including all fittings and appurtenances etc.; providing IOC logo (3 nos @ 120 deg along the circumference of the tank) with tank name plate writing work as per enclosed specifications and drawings. Note: 1. Surface preparation by blast cleaning & painting with 1 coat of zinc ethyl silicate primer (P1) has already been carried out for external surface of tank shell and roof, wind girders, staircase, shell and roof appurtenances. Item includes grit blasting and application of one coat of mastic coating (P4) on welding joints and any other required surfaces on tank as directed at site by IOC. Painting Scheme: Refer to enclosed specification

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-

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28 M DIA X 11 M HIGH CRVT (SKO)

2

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860576

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EXTERNAL PAINTING OF PRODUCT STORAGE TANKS (ETHANOL/TRANSMIX): Carrying out hand cleaning, supplying & providing 1 coat of MIO undercoat (U1) and 02 coats of finish paint (F1) on the external surface of tank shell and roof, wind girders, staircase, shell and roof appurtenances of INTERNAL FLOATING ROOF tanks including all fittings and appurtenances etc.; providing IOC logo (3 nos @ 120 deg along the circumference of the tank) with tank name plate writing work as per enclosed specifications and drawings. Note: 1. Surface preparation by blast cleaning & painting with 1 coat of zinc ethyl silicate primer (P1) has already been carried out for external surface of tank shell and roof, wind girders, staircase, shell and roof appurtenances. Item includes grit blasting and application of one coat of mastic coating (P4) on welding joints and any other required surfaces on tank as directed at site by IOC. Painting Scheme: Refer to enclosed specification

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-

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12 M DIA X 8 M HIGH CRVT ( ETHANOL/ TRANS-MIX)

5

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246692

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EXTERNAL PAINTING OF PRODUCT STORAGE TANKS (SLUDGE): Surface preparation by blast cleaning, supplying & painting external surface of tank shell and roof, wind girders, staircase, shell and roof appurtenances of FIXED ROOF tanks including all fittings and appurtenances etc.; providing IOC logo (3 nos @ 120 deg along the circumference of the tank) with tank name plate writing work as per enclosed specifications and drawings. Painting Scheme: Refer to enclosed specification

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-

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12 M DIA X 8 M HIGH CRVT (SLUDGE)

1

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400041

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Surface preparation by Blast cleaning (using Slag/Shots), supplying and providing 1 coat of Zinc Ethyl silicate primer (P1) for required thickness on external & internal surface of product tanks as per details of painting specification given in tender documents. Note: Application for External/ Internal painting for tanks shall be carried out by means of AIRLESS SPRAY PAINTING SYSTEM only.

2000

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437

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Supplying providing and painting of BLACK OR ANY APPROVED COLOR PU PAINT (F1) BAND on external surface of Product & Fire water storage tanks including supply of all paints, consumables, scaffolding arrangements, etc. NOTE: Band shall be as per the details attached in this tender.

600

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285

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Supplying providing and painting of INDIAN OIL LOGO and lettering on the Product & Fire water storage tanks including supply of all paints, consumables, scaffolding arrangements, etc. NOTE: Logo and lettering shall be as per the drawing details attached in this tender.

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-

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24 M DIA X 11 M HIGH CRVT (FIRE WATER TANKS)

9

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10000

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12 M DIA X 8 M HIGH IFRVT (ETHANOL)

3

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8000

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INTERNAL PAINTING OF CONE ROOF STORAGE TANKS (HSD) : Surface preparation by blast cleaning, supplying and painting upper side of bottom plates, inner surface of tank shell (2.5 m height), underside of roof including roof structurals, top course of shell (300 mm) including all fittings etc. Note: 1. Surface preparation by blast cleaning & applying 1 coat of zinc ethyl silicate primer (P1) of underside of roof, roof structurals has already been done. Item includes grit blasting and application of one coat of mastic coating (P4) on welding joints and all balance surface blasting & painting works for internal surface of tanks and as directed at site by IOC. Painting Scheme: Refer to enclosed specification

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-

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40 M DIA X 14 M HIGH CRVT (HSD)

3

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2607487

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INTERNAL PAINTING OF INTERNAL FLOATING ROOF STORAGE TANKS (MS) : Surface preparation by blast cleaning, supplying and painting entire internal surface of tanks including bottom plates, shell, shell & roof appurtenances, roof structurals etc of INTERNAL FLOATING ROOF tanks Note: 1. Surface preparation by blast cleaning & applying 1 coat of zinc ethyl silicate primer (P1) of underside of roof and roof structurals has been carried out. Item includes grit blasting and application of one coat of mastic coating (P4) on welding joints and all balance surface blasting & painting works for the internal surface of tanks as directed at site by IOC. Painting Scheme: Refer to enclosed specification

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-

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30 M DIA X 14 M HIGH IFRVT (MS)

1

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2052253

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INTERNAL PAINTING OF INTERNAL FLOATING ROOF STORAGE TANKS (MS) : Carrying out cleaning, supplying & providing 02 coats of High Build Tank Liner (L1) on upper side surface of bottom plates, inner surface of tank shell and shell/ roof appurtenances, roof structurals and all other internal surfaces of INTERNAL FLOATING ROOF tanks including all fittings and appurtenances etc. Painting Scheme: Refer to enclosed specification Note: Plan area of roof for the roof and roof structurals, shell & plan area of bottom plates shall be measured for the purpose of measurement.

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-

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30 M DIA X 14 M HIGH IFRVT (MS)

9000

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265

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INTERNAL PAINTING OF CONE ROOF STORAGE TANKS (SKO) : Surface preparation by blast cleaning, supplying and painting upper side of bottom plates, inner surface of tank shell (2.5 m height), underside of roof including roof structurals, top course of shell (300 mm) including all fittings etc. Note: 1. Surface preparation by blast cleaning & applying 1 coat of zinc ethyl silicate primer (P1) of underside of roof, roof structurals has already been done. Item includes grit blasting and application of one coat of mastic coating (P4) on welding joints and all balance surface blasting & painting works for internal surface of tanks and as directed at site by IOC. Painting Scheme: Refer to enclosed specification

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-

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28 M DIA X 11 M HIGH CRVT (SKO)

1

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894567

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INTERNAL PAINTING OF CONE ROOF STORAGE TANKS (SLUDGE TANK): Surface preparation by blast cleaning, supplying & painting upper side surface of bottom plates, inner surface of tank shell and shell/ roof appurtenances, roof structurals of FIXED ROOF tanks including all fittings and appurtenances etc Painting Scheme: Refer to enclosed specification

-

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-

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12 M DIA X 8 M HIGH CRVT ( SLUDGE TANKS)

1

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331741

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UNDERSIDE PAINTING OF BOTTOM PLATES OF CRVT: Surface preparation by blast cleaning and painting underside surface of bottom plates, sump of FIXED ROOF tanks. Painting Scheme: Refer to enclosed specification

-

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-

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12 M DIA X 8 M HIGH CRVT (SLUDGE)

1

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68299

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PART C: PIPELINE WORKS

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Cleaning/ Laying/ Aligning & Hydrotesting of Above Ground Product pipelines of steel including pipes supplied by IOCL on pedastals/ sleepers/ overhead pipe rack/structures etc. The pieline laying includes cutting, beveling, positioning, setting, fixing the pipe fittings such as elbows, bends tees, reducers etc., complete with supports as per drawings and hydro testing the pipelines at 22.5 KSC for a minimum period of 4 Hrs. Note: a. Pipes shall be supplied by IOC anywhere within the terminal area and the contractor shall shift the same to the site of work at no extra cost including all leads and lifts. b. Welding of pipes is not included under this item and shall be paid separately. c. The job excludes Blast cleaning & painting of pipeline/ fittings/ specials etc. d. Pipe length indicated against each size is tentative as per drawing. Payment will be made for the actual quantity executed at site. e. Concrete sleepers is not in the scope of this Tender.

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-

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500 mm NB 7.14 mm thickeness

350

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205

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450 mm NB 9.5 mm thickeness

634

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181

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350 mm NB 6.35 mm thickeness

431

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135

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300 mm NB 6.35 mm thickeness

1354

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114

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250 mm NB 6.35 mm thickeness

396

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93

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200 mm NB 6.35 mm thickeness

1375

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72

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150 mm NB 6.35 mm thickeness

2928

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53

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100 mm NB 4.78/5.4 mm thickeness

1256

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34

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50 mm NB (SCH XS)/ASTM A106 GR B

203

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17

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Cleaning/ Laying/ Aligning & Hydrotesting of Above Ground Fire Hydrant pipelines of steel including pipes supplied by IOCL on pedastals/ sleepers/ overhead pipe rack/structures etc. The pieline laying includes cutting, beveling, positioning, setting, fixing the pipe fittings such as elbows, bends tees, reducers etc., complete with supports as per drawings and hydro testing the pipelines at 22.5 KSC for a minimum period of 4 Hrs. Note: a. Pipes shall be supplied by IOC anywhere within the terminal area and the contractor shall shift the same to the site of work at no extra cost including all leads and lifts. b. Welding of pipes is not included under this item and shall be paid separately. c. The job excludes Blast cleaning & painting of pipeline/ fittings/ specials etc. d. Pipe length indicated against each size is tentative as per drawing. Payment will be made for the actual quantity executed at site. e. Concrete sleepers is not in the scope of this Tender.

-

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-

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600 mm NB 7.14 mm thickeness

36

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256

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450 mm NB 6.3 mm thickeness

72

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181

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400 mm NB 6.3 mm thickeness

459

-

158

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300 mm NB 5.6 mm thickeness

576

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114

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250 mm NB 6.3 mm thickeness

272

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93

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150 mm NB 5.4 mm thickeness

146

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53

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100 mm NB 5.4 mm thickeness

108

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34

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PART D: CIVIL & MISCELLANEOUS WORKS

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-

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Earthwork: Earth work in excavation by mechanical means (Hydraulic excavator) / manual means in foundation trenches or drains including dressing of sides & ramming of bottoms, lift, including removal of the excavated soil, providing shoring, strutting, dewatering as required & disposal of surplus excavated soil as directed within or outside the site at an unobjectionable place. Note: Payment shall be restricted to PCC lines only.

-

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-

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In any kind of Soil up to 1.5 m depth

725

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186

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Plain & Reinforced Concrete Works Note: a. Mixing of concrete shall be with mechanical mixer of adequate capacity to be approved by Site Engineer. b. Curing of concrete inlcuding supplying & providing water & Compaction shall be part of the rates. c. Payment shall be made as per drawing dimensions. Providing and laying in position cement concrete of specified grade excluding cost of centering and shuttering - All work up to plinth level:

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-

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in mix 1:3:6 (1 Cement:3 Coarse Sand:6 Graded stone aggregate of 40mm) Note: This itemshall be operated for the drain works around storage tank sand pad foundations.

85

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5495

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in mix 1:2:4 (1 Cement:2 Coarse Sand:4 Graded stone aggregate of 20mm) Note: This itemshall be operated for the apron concreting of storage tank sand pad foundations.

340

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6427

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Brick Work: Supplying & providing Brick work with Class Designation 50 bricks in Cement mortar 1:4 (1 cement : 4 coarse sand) in superstructure ABOVE PLINTH AND UP TO FLOOR V LEVEL. This item shall be operated for the brick drain works all round the storage tank sand pad foundations. Note: a. The Rate is inclusive of curing of masonry including supplying & providing water, scaffolding as required & associated labour.

400

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5954

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Plastering & Finishing Note: a. Rate is inclusive of curing of plaster including supplying & providing water, scaffolding as required & associated labour. Providing and laying cement plaster on surfaces with Coarse/ Fine sand (as applicable) including curing, scaffolding etc.

-

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-

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In 20 mm thick cement plaster of mix 1:4 (1 cement: 4 coarse sand) with sponge/ rough texture finish

2000

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284

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Supply and filling of Murrum of 150 mm thick for sand pad foundation of tanks as per the specifications and drawings attached in the tender document.

2300

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523

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Provision of Brick Pitching of 75 mm thick in CM 1:5 for sand pad foundation of tanks as per the specifications and drawings attached in the tender document.

2500

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66

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Supplying and laying bituminous carpet of 75mm thick as per specifications and drawings attached in the tender document.

70

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-

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Supply, laying, jointing of of LDPE sheet layer of 1mm thick as per the specifications and drawings attached in the tender document.

2500

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