Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Electrical Generators And Transformers
Electrical and Electronics
Eprocure
Opening Date19 Nov 2024
Closing Date12 Feb 2025
Tender Amount₹ 39,97,000 
Notes
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Costs

Summary

Cwe/af Amb/amb-48/2024-25 Repair / Maint Of Transformer, Vcb, Ht Cables, And Connected Items At Kakpi, Rajpura And Baknaur Under Ge (af) Ambala

Description

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Documents
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BOQ Items

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Removal of excavated surplus soil to a distance not exceeding 50 mtr & depositing where directed at a level not exceeding 1.5 mtr above the starting point complete all as specified & directed.

25

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M&L double wall corrugated (DWC) HDPE pipe, outer dia 125mm, having corrugations on the outer surface and plain at inner surface, confirming to IS 14930(Part I & II) with end cap as in trenches/under road/under floor including cutting road/floor and making good wherever necessary or fixed to wall/pole with fixing arrangement for cable protection complete all as specified & directed. Note: Excavation & Earth work shall be measured & paid seperately.

500

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M&L boring/augering of holes under road, pavement, taxi track, hardstanding for passing/crossing pipes/cables upto size 80mm dia/bore at suitable depth (not below than 600mm) by any means using necessary machinery / equipments complete without damaging the surface and removing excavated soil /material to a distance not exceeding 50mtr including supply & inserting GI pipe 80mm bore medium grade complete all as specified & directed. Note: One RM of boring & one RM of GI pipe shall be measured as one unit.

30

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M&L plain cement concrete (PCC) 1:4:8, type D-2, using 40mm graded mechanically crushed stone aggregates as in foundations, filling and mass concrete etc. complete all as specified & directed.

9

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M&L plain cement concrete (PCC) 1:3:6, type C-2, using 40mm graded mechanically crushed stone aggregates as in coping to pole etc. including necessary formwork to exposed surface finished even & smooth complete all as specified & directed.

5

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M&L plain cement concrete (PCC) 1:2:4, type B-1, using 20mm graded mechanically crushed stone aggregates as in coping to pole etc. including necessary formwork to exposed surface finished even & smooth complete all as specified & directed.

10

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Taking out / down existing (serviceable / unserviceable) 11KV HT UG cable from trenches/duct/ HT poles, nominal cross sectional area from 95 sqmm to 150 Sqmm including disconnecting of cable and taking out cable covers/bricks) & GI protection pipe of any description complete all as specified & directed. Notes: (i) Excavation & Earth work shall be measured & paid separately. (ii) Serviceable cable covers/bricks and GI Pipe will be kept aside for re-use and the unserviceable one shall be credited to contractor.

646

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Supply, laying, jointing, testing & commissioning heavy duty, HT 11 KV ( E), XLPE insulated cable with aluminium conductor, screened with extruded semi conducting layer, insulation screening with copper tape cover laid up with PVC (ST-2) extruded inner sheathed GI strip armoured PVC (ST-2) out sheathed, ISI marked confirming to IS-7098 (Part-II), Size cross sectional area 95 Sqmm & 3 core laid as in trenches/pipes/ducts or fixed along poles/wall/equipment etc. complete all as specified & directed.

445

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Description all as per BOQ item No. 11.00 here-in-above but Size cross sectional area 120 Sqmm & 3 core.

210

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S&F in repair Cable jointing kit for 11 KV (Earthed) grade HT cable for straight through heat shrink type joint complete with jointing material & accessories suitable for 3 core XLPE armoured aluminium conductor cable of size 95 sqmm to 120 Sqmm complete all as specified & directed. Make: 3M / Denson / Raychem

10

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S&F in repair Cable jointing kit for 11 KV (Earthed) grade HT cable for outdoor termination heat shrink type joint complete with jointing material & accessories suitable for 3 core XLPE armoured aluminium conductor cable of size 95 Sqmm to 150 Sqmm complete all as specified & directed. Make: 3M / Denson / Raychem

10

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S&F in repair Cable jointing kit for 11 KV (Earthed) grade HT cable for indoor termination heat shrink type joint complete with jointing material & accessories suitable for 3 core XLPE armoured aluminium conductor cable of size 95 Sqmm to 150 Sqmm complete all as specified & directed. Make: 3M / Denson / Raychem

10

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S&F cross arms, bracings, supports, clamps and back plates fabricated from structural steel sections including nuts, bolts, washers, welding, bending cold or hot, drilling holes for bolts, in any shape or size as indicated or directed duly painted with two coats of aluminium paint over & including one coat of zinc oxide primer including dismantling of old unserviceable cross arms as existing complete all as specified & directed.

4

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S&F in repair Disc type insulator, porcelain, vitreous 145mm high and 255mm dia ball and socket type, white, brown or green, Two-in-series' assembly for tension with tension clamps for conductors, working pressure 11000 volts complete all as specified & directed.

12

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Disconnecting electric connections of underground HT cable,11 KV, any size/type, from both sides and locating/detecting of pin point fault in cable with fault locating machine comprising impulse generator, acoustic fault locator & reflectometer (Laptop based) in the entire length with modern fault detector equipment by expert Engineers including reconnecting & commissioning the cable to make it functional complete all as specified & directed. Notes: (i) The work will be executed after obtaining proper shutdown from main power house after liasoning with Engineer-in-charge. (ii) Excavation and Earthwork shall be measured & paid seperately.

6

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Disconnecting electric connections of underground LT cable, any size/type, from both sides and locating/detecting of pin point fault in cable with fault locating machine comprising impulse generator, acoustic fault locator & reflectometer (Laptop based) in the entire length with modern fault detector equipment by expert Engineers including reconnecting & commissioning the cable to make it functional complete all as specified & directed. Note: (i) Excavation and Earthwork shall be measured & paid seperately.

10

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S&F in repair cable route indicator made of mild steel plate of size 100mm x 150mm, 6mm thick welded with MS angle 40mm x 40mm x 4mm, one meter long, "Cable HT" embosed on MS plate, grouted in PCC 1:2:4 type B-1 using 20 mm graded mechanically crushed stone aggregates block of size 300 mm x 300mm x 300mm as in foundation including necessary form work complete all as specified & directed. Notes: (i) Necessary earth work, PCC & form work included in quoted rates. (ii) Steel surface shall be painted with two coat of synthetic enamel / aluminum paint over & including one coat of zinc oxide primer and quoted rated are deemed to be included for this aspect.

20

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S&F in replacement 11KV Drop out fuse(set of three) single pole 200 Amp with insulators, mounted on GI channel barrel and suitable rating of fuse element as per site requirement complete all as specified & directed.

8

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Supply, fixing & testing in replacement, single pole zinc oxide (gap less surge type), heavy duty, station class, self supporting outdoor type lighting arresters (set of three) having rated voltage 09 KV (RMS), discharge current 10 KA insulation level 28/75 KV/KVp (peak) suitable for rated system voltage of 12 KV supply system with maximum continuous operating voltage not less than 7.65 KV (RMS) with highly non linear ceramic resister made of zinc oxide in hermetically sealed container, complete with metal base, base insulator and suitable terminals for ground connections and pressure relieving arrangement complete all as specified & directed.

25

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S&F in replacement switch Air break gang operated, triple pole, for horizontal or vertical operation, mechanically operated, outdoor type, mounted on 9 insulators and steel frame with operating mechanism & operating rod of 25mm bore, heavy grade GI pipe from ground level with & including locking arrangement & minumum 02 Nos. eye hook, 400 Amps current rating 11000 volts working pressure including making electrical connections to make it functional after testing complete all as specified & directed.

4

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M&L in repair danger notice plate of 1.6 mm thick mild steel sheet, vitreous enamelled white, with letters, figures and conventional skull and bones in signal red colour, fixed with MS clamps, bolts and nuts on pole, for HT(11/33 KV) of 25cm x 20cm size confirming to IS 2551 complete all as specified & directed.

30

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M&L in replacement true vertical steel tubular, swaged welded pole conforming to IS-2713 part II , type 410 SP 55, 11 metre long complete with mild steel base plate of 6 mm thick of size 300 X 300 mm, finial taper plug, cap, bolts, nuts, washer and screws hole of required size and Nos. for fixing cross arms including painting externally with two coats of aluminium paint over & including one coat of zinc oxide primer for exposed surface and two coats of black bituminious paint for embeded portion in concrete as well as throughout internally including provision of blue & orange(AF pattern) colour strips with fluorescent paint upto 1.5 mtr height & nubmering of pole complete all as specified & directed. Notes:- (i) Demolition of existing PCC as in coping of pole included in quoted rate. (ii) Excavation, earth work & new PCC shall be measured & paid separately.

6

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Supply, installation, testing & commissioning of battery bank made out of MS Sheet 1.6 mm (minimum) thick and angle iron frame including two coats of synthetic enamel paint over & inlcuding one coat of red oxide primer on steel surfaces with comprising of 12 Nos maintenance free batteries each of 2 Volts and 100 AH complete connected in series including powder coated Battery charging panel with voltmeter, ammeter and variable type rotary transformer ( automatic battery charging system ) suitable for input of 230 Volts, AC, 50 Hz, single phase and having adjustable charging rate 15 Amp at 24 volt DC complete including copper control cable interconnection etc. complete all as specified & directed.

2

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M&L Servicing of 11 KV Vaccum Circuit Breaker(VCB) at substation, 400Amp to 630Amp rating, dismantling, cleaning, greasing the complete VCB, setting / testing of numerical relays, busbar etc. insulation testing , setting the contact gap by measuring as required reassembling the VCB and reinstalling back to its original positon checking , detection and repairing of fault, current circuit panel wiring, relay testing and calibration and provision of minor spares as required including operational testing and commissoning complete all as specified & directed. Notes:- (i) The item include testing for protective relay, insulation resistance, testing of VCBs, earth resistance test of earthing connected with VCB, Testing of CT & PT, calibration of protective relay & report submission. (ii) Defective VCB panel spout / insulators to be replaced & cost deemed to be included in quoted rates. (iii) Minor parts shall deemed to be included in quoted rates however major Spare parts shall be measured & paid seperately and same shall be of same make & model as per existing accessories. (iv) The labour factor of dismantling/taking out of old spare parts are included in quoted rates. (v) The servicing shall be done through OEM or authorized rep of OEM of VCB. Necessary documentation in this regard shall be kept on record duly signed by all concerned.

38

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S&F assembley vaccum interrupters complete with epoxy support insulator and self aligning finger type isolating contacts complete all as specified & directed.

10

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S&F Motor 230 Volts AC charged independent spring closing / tripping trip free operating mechanism with manual closing tripling push buttons and mechanical breaker “closed / open” spring charged / discharged indication complete all as specified & directed.

5

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S&F Electrical releases coil, 24 volts DC complete all as specified & directed.

6

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S&F Shunt trip coil, 24 volts DC complete all as specified & directed.

5

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S&F Auxiliary switch complete all as specified & directed.

6

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S&F 230 Volts AC single phase 80 watt rated strip type heater with toggle switch and thermostat complete all as specified & directed.

49

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S&F numerical type 3 phase over current & earth fault relay and CT rating 5 amp operated on auxillary supply 24 volt to 110 volt AC/DC programmable complete all as specified & directed. Make: L&T (Catpart No. MC61CNX4000) or equivalent of ABB / Siemens

4

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S&F Tri-vector energy meter class 0.5 with RS 485 Port complete all as specified & directed. Make: Elmeasure (Catpart No. ER300P) or equivalent of ABB / Schneider

4

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S&F 11KV metering CT, single core single ratio epoxy resin cast copper wound primary type with rate burden 5VA, class 0.5S confirming to IS-2705 complete all as specified & directed.

5

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S&F Resin cast CT of ratio 100-50/5+5 class 1.0, 5P, 10 burden 15VA as per relevant IS complete all as specified & directed.

9

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S&F Potential transformer(set of three) ratio three single phase 11 KV/rt 3/110V/rt 3 class 0.5-3, with burden 50 VA and insulation level 28 / 75 conforming to IS – 3156 complete all as specified & directed.

2

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S&F indication lamp (LED type) Red/Yellow/Blue/Green colour suitable for VCB etc. complete all as specified & directed.

50

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M&L assembly vacuum interrupters single pole assy Vmax with (VGE 4 or VG5 or EL2S & VG4S) complete all as specified & directed

4

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M&L insulating cover/central or side of VCB interrupter complete all as specified & directed .

6

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M&L contact arms with tulip contact assy complete all as specified & directed .

8

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M&L 11 KV breaker bushing, bushing spout 11 KV breaker complete all as specified & directed .

8

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S&F in replacement LV porcelain bushing of transformer(set of four) 1.1 KV with metal parts brass as per IS 3347 (Part III) and 4 Nos. hexagonal nuts, upto 400 KVA transformer complete all as specified & directed.

6

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S&F in replacement HV porcelain bushing of transformer(set of three) 12KV /250 Amp with metal parts brass as per IS 3347 (Part III) and IS 2009 complete all as specified & directed.

6

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S&F digital power factor meter of VCB complete all as specified & directed.

8

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M&L Power pack 230 volt AC input, 30 volt DC/110 volt DC output suitable for VCB 11KV complete all as specified & directed. Make: Alan / CG / Areva

2

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Cutting and removing grass, vegetation bushes etc. from surrounding of all E&M installation's roof and removing all rubbish to a distance not exceeding 50mtr complete all as specified & directed.

19

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De-hydration & filtration of transformer oil by using dehydration and filtration plant by means of Ultra High Vaccum double stage machine to remove impurities from oil such as moisture, dirt, air and other gases at site of installation in running condition of transformer including testing the oil before and after centrifuging from top and bottom of transformer to achieve the Break Down Voltage(BDV) value minimum 50KV at 2.5mm gap between electrode withstand for one minute including filling in transformer of any capacity complete all as specified & directed. Notes:- (i) Dehydration will be carried out at site in presence of MES rep and contractor will submit the dehydration report of each transformer. A record should be maintained by the contractor and should submit with RAR. (ii) Oil Test value record register shall be prepared in presence of AGE/JE and handed over the register to sub division on completion of work.

3000

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Supply & filling transformer oil of dielectric strength not less than 60KV to comply with IS-335 of 1993 complete all as specified & directed.

600

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Preparation of external surfaces of existing transformer of capacity 63 KVA to 315 KVA for painting including fins/radiators, removal of all existing paint/ rust/oil/grease and unwanted material and applying two coats of synthetic enamel metallic paint, smoke grey, by means of spray gun at site of installation of transformer including writing SM/MES number, capacity of transformer etc with black synthetic enamel paint complete all as specified & directed.

32

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Supply & filling silicagel in granular form for transformer's air breather of capacity 100 KVA to 315 KVA complete all as specified & directed.

40

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S&F transformer top cover gasket for capacity upto 100 KVA to 315 KVA complete all as specified & directed.

4

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Supply & laying fire retardant/exinguishing Electric insulated mat size 2.00 mtr x 1.00 mtr, 3.00mm thick + 10%, conforming to IS:3043, IS:5216 (Part1, 2 & 3), IS:8437 and IEC 479 pub-1, tested for breakdown strength, Tensile/ Elongation ageing properties, insluation resistance, effects of acid, alkaline, diesel & transformer oil, leakage current tests, fire test etc having min width of 1000mm +20mm. All allied materials such as pu-resin, chemical bound (Hardener), Spl PVC adhesive, liquid primer etc of required quantity to complete the job as per site requirement for all voltage not exceeding 11 KV system complete all as specified & directed.

9

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M&L in repair 32mm x 4mm GI strip as earth continuity conductor or main earthing lead fixed to wall on batten or recess or chases or buried in ground or drawn in conduit/pipe or fixed to poles or any other situation for loop earthing etc. complete all as specified & directed.

80

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M&L earthing complete with galvanized steel earth plate electrode 60 cm X 60 cm, 6mm thick buried vertically in ground to depth not less than 2.25 mtr below ground level, with top edge of earth plate not less than 1.5 mtr below ground level, connected to GI earth lead strip 32mm x 4mm upto 7.5 mtr long by means of bolts, nuts, check nuts and washers of galvanized iron and connection to earthing test point & earth dolly & watering pipe GI 20 mm bore light grade 1.5 mtr long including protection pipe GI light grade 50mm bore upto 7.5 mtr long, wire mesh, funnel,lugs, salt, charcoal dust, excavation & earthwork in any type of soil and refilling, pit chamber with PCC 1:3:6 type C-1 using 20 mm graded mechnically crushed stone aggregates , RCC 1:2:4 type B-1 using 20 mm graded mechnically crushed stone aggregates pit cover slab 50 mm thick reinforced with 8 mm dia TMT bars @ 15 cm c/c both ways including necessary form work all as shown in electrical plate No 3 of MES SSR Part-I, including testing on completion at site including dismantling/taking out/down of old existing earthing any type complete all as specified & directed. Notes:- (i) On testing if the desired earth resistance(i.e. less than 5 ohm) is not obtained, earthing will be generated at No extra cost, till the desired earth resistance is obtained. (ii) The chamber shall be constructed at least 1.5 mtr away from the earth electrode.

9

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M&L testing of 11/0.433KV transformer at site, checking of breather and other accessories, dielectric strength test of oil, insulation registance test of winding, Earth resistance test of connected earthing of transformer and submitting report complete all as specified & directed . Note: Testing will be done by qualified protection Engineer having valid EHT Electrical Lisence from State / Centre Chief Electrical Inspector with requisite protection / Calibration experience.

32

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M&L preparation of surfaces and painting of steel tubular poles upto 1.5 mtr height from pedestal, with two coats of synthetic enamel paint in 30 cm wide strip (five strips), painting pattern shall be as per Airforce colour code including painting of pole coping with black paint and writing pole numbers with white paint on black circular base including marking of HT/LT with Painting of pole cross arms bracket with two coats of aluminum paint over & including one coat of red oxide primer complete all as specified & directed.

60

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Relaying, jointing & testing 11KV HT cable as in trenches/duct/ wall / HT poles, nominal cross sectional area from 95 sqmm, 3 core complete all as specified & directed. Notes: (i) Excavation & Earth work shall be measured & paid separately. (ii) Old seriviceable HT cable and GI pipe (for protection of cable wherever required) obtained form BOQ item No. 10.00 here-in-before shall be used under this item.

200

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S&F High voltage busbar insulating heat shrinkable tape complete all as specified & directed. Make: Raychem / RPG / HVBT-12-A

20

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Disconnecting HT/LT cables & Earthing connections of burnt /defective transformer of capacity 200 KVA to 315 KVA, 11KV/433 volts, 3 phase, any make, from 2/4pole structure / floor/platform mounted / CSS, taking down from site of installation carefuly & transporting the same to workshop for repair, opening, draining out transformer oil, dismantling complete & taking out core assembly & removing burntout windings, cleaning /washing of tank removing the dirt sludge and sticky materials from all parts of the transformer including core tank and cooling tubes, removal of damaged parts, dehydrating the core assembly, re-assembling after replacement of damaged parts of the transformer after repairs, making connections and testing for all type of tests(routine test & full load test) including transportation back & reinstallation/connection of transformer at site complete all as specified & directed.

1

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Description all as per BOQ item No. 61.00 here-in-before but transformer of capacity 63 KVA to 100 KVA. Notes for BOQ item No. 61.00 & 62.00 :- (i) Minor parts shall deemed to be included in quoted rates however major Spare parts shall be measured & paid seperately. All parts/components replaced shall be identical to those specified by original manufacturer. (ii) Taking out old/burnt winding of transformer included in quoted rates, however new winding shall be measured & paid separately. (iii) The draining of old transformer oil is deemed to included in quoted rates but filling of new transformer oil and dehydration & refilling of old transformer oil shall be measured & paid separately. (iv) The repairing of transformer shall be done through OEM or authorized rep of OEM of VCB. Necessary documentation in this regard shall be kept on record duly signed by all concerned.

3

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S&F in replacement capacitor 5KVAR, Heavy duty type, 415 volt, 50Hz AC supply in existing panel complete as specified & directed. Make : Prabodhan / Epcos / Havells / Schnieder.

4

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Description all as per BOQ item No. 63.00 here-in-above but capacitor 10KVAR

2

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Description all as per BOQ item No. 63.00 here-in-above but capacitor 15KVAR

3

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S&F APFC Relay, 12 Stage digital type suitable for 415 volt, 3 phase, AC supply including dismantling of existing relay complete all as specified & directed. Make : L&T / Syntron / Sycon

2

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S&F power contactors capacitor duty (Type MOC of L&T) 50 Amps capacitor duty with 2NO+2NC suitable for 415 Volts, 50Hz AC supply including dismantling of existing power contactors complete all as specified & directed. Make : L&T / C&S / Schnieder

2

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Description all as per BOQ item No. 67.00 here-in-above but 40 Amps capacitor duty

2

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Description all as per BOQ item No. 67.00 here-in-above but 32 Amps capacitor duty

1

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S&F in repair MCB, TP, 'C’ Curve, 63 Amps, 415 Volts, 50Hz AC supply in existing panel with mounting rail complete all as specified & directed.

3

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S&F Auxiliary contactor 10 Amps capacitor duty with 8NO+8NC suitable for 415 Volts, 50Hz AC supply including dismantling of existing auxiliary contactor complete all as specified & directed. Make : L&T / C&S / Schnieder / Havells

2

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S&F time delay timer suitable for APFC panel 415 Volts, 50Hz AC supply including dismantling of existing timer complete all as specified & directed. Make : L&T / C&S / Schnieder / Havells.

2

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S&F Current Transformer 415 volt, 600/5Amps, 15VA burden, accuracy class 1 for metering accuracy including dismantling of existing current transformer complete all as specified & directed. Make : AE / NSDA / MECO / C&S

3

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Description all as per BOQ item No. 73.00 here-in-above but Current Transformer 415 volt, 400/5Amps

3

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Description all as per BOQ item No. 73.00 here-in-above but Current Transformer 415 volt, 200/5Amps

3

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M&L MS chequered plate 5mm thick confirming to Fe 410-W(Gde-E- 250) quality-A, size as per site requirement including cutting to required shape duly painted with two coat of synthetic enamel paint over & including one coat of red oxide primer including dismantling of existing MS plate complete all as specified & directed.

430

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M&L MS angle Iron of size 25x25x6mm and MS square bar confirming to Fe 410-W(Gde-E- 250) quality-A, duly painted with two coats of synthetic enamel paint over & including one coat of red oxide primer including dismantling of existing MS angle/square bar complete all as specified & directed.

101

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S&F change over switch, 4 Pole, 125 Amps in steel sheet enclosure, ON LOAD type 415 Volts, 50Hz AC including dismantling of existing change over switch complete all as specified & directed. Make : Legrand / Seimens / L&T / Havells

2

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S&F in repair Aluminium lugs size 240 Sqmm to 300 Sqmm with PVC Insulation tape complete all as specified & directed.

5

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S&F in repair Aluminium lugs size 150 Sqmm to 185 Sqmm with PVC Insulation tape complete all as specified & directed.

16

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S&F in repair Aluminium lugs size 95 Sqmm to 120 Sqmm with PVC Insulation tape complete all as specified & directed.

20

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S&F in repair Aluminium lugs size 50 Sqmm to 70 Sqmm with PVC Insulation tape complete all as specified & directed.

15

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M&L double wall corrugated (DWC) HDPE pipe, outer dia 100mm, having corrugations on the outer surface and plain at inner surface, confirming to IS 14930(Part I & II) with end cap as in trenches/under road/under floor including cutting road/floor and making good wherever necessary or fixed to wall/pole with fixing arrangement for cable protection complete all as specified & directed. Note: Excavation & Earth work shall be measured & paid seperately.

134

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M&L ACSR Ferret conductor, size 6/1/3.00, steel reinforced size 1/3.00, approx weight 171 Kg per Km, including stretching on insulators with aluminium taps, jumping, binding on poles with minimum sag including binding wire, jointing sleeves, and PG clamps of suitable size including taking down /out old ACSR conductor complete all as specified & directed.

1.26

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For Credit Schedule refer tender documents. The amount of credit schedule shall be deducted from total quoted amount of BOQ to arrive contract sum.

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