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Costs
EMD
₹ 1,07,500Document Cost
Refer DocumentsTender Fee
Refer Documents
Summary
Signalling Work In Connection With Provision Of Rgm Siding At Vapi In Virar- Surat Section Of Mumbai Division.
Description
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Contact
Tender Id
SG_216_2_88_WA-MUMBAI CENTRAL DIVISION-S AND T/WESTERN RLYTender No
SG_216_2_88_WATender Authority
Western Railway ViewPurchaser Address
-Website
http://ireps.gov.in
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BOQ Items
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Preparation and fixing of location box board on 03 mm ACP sheet with size 12 x 18 size A3 for location box including pasting of printed/ painted vinyl sheet and lamination (printing/painting of location detail on vinyl sheet covered in schedule item separately).
4
239
958.92
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Termination of outdoor cables, main cables laid in location boxes, Cable termination rack etc. at both ends on ARA terminal or on 8 way terminals or on screw less connectors. Both ends 9 of a cable core terminated shall be counted as one terminal. This includes all associated works of pulling out the cable from underground, peeling off insulation, dressing of cable core supported on sting rod with contractor's own material. The work shall be done as per instructions of Rly engineer at site.
1320
23
31284
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Supply and fixing of polyolefin cable channel (Injection Moulded Plastic cable Duct) of size width 100/200 mm, height 155/230 internal/external, length 1 meter produced of polyolefin with 33 fire, protection class K-1 in accordance with DIN 53438 part all for laying signaling/telecom cables, channel attachable to each other with male female swallowtail connectors and having suitable detachable cover including supply of all fixing materials like Brackets,etc. , as per RDSO STS/E/cable laying Precise Vol-IV and as per technical specifications.
1000
1900
1900080
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Horizontal direction drilling/boring without damage of surface road using Auger Machine. The bore shall be 150 mm Dia & shall be done at the depth of minimum 1200 mm from the 37 ground level. The ground level shall be considered ignoring the bank height of the bank of the road. The length of the bore shall be minimum 4 Mtr long. The HDD with or without HDPE pipe as per direction of Engineer In charge. Note: HDPE pipe supply is taken as separate item. This item also includes cable laying (HDD boring).
100
1187
118785
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Fixing of ARA Terminals /Screw less connectors and fuse blocks on phenolic laminated sheets and fixing by stainless steel/brass nuts & bolts. This includes provision of two additional holes on the board on either side for cable conductor entry.
1320
22
30030
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Laying of S&T Cables of various cores/ pairs/ quads in trenches/ GI pipes/ RCC pipes/ 42 DWC pipes/ Trucking. This also includes laying of cables in track crossings & road crossings. Item includes provision of labels of colored plastic adhesive tapes or any other identifiable material on each cable to give the cable number at each G.P.(Cables will be daggered before and after its laying by contractor under supervision of Railway Representative and he will submit the meggering report of each testing). Length of the cable laid includes the length of the cable coiled for termination purposes.
11000
9
103070
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Position Light Shunt Signal Unit Complete with Post (made of GI Pipe of 80 mm 48 Diameter Medium Class IS Spec. No. IS: 1239 Pt. 1/1990) Base, Hood, and Cover, etc. as per Drg. No. SA-23840, Signal Number Plate, suitable for LED Signal Lighting Unit. (Supply of LED Unit is not covered in this item).
2
4530
9060.14
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ARA Terminal blocks with links made of PBT Spec No.s/75/2006 (Rev - 2) with latest amendments and RDSO Drg.No.SA-23741A Alt.4.
1120
75
84000
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Lettering / Numbering Termination particulars, equipments names etc., legibly and neatly inside location boxes. This includes supply of paints of Asian Paints/ Nerolac / Dulux / Berger make. Full Case.
2
129
258.52
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Medium Class G.I. Pipes to IS: 1239 (Pt.)-2004 or latest; 100mm dia. (int. Dia) 3.65 mm thick or above with coupling. G.I. pipes shall have ISI mark on it and contractor should submit manufacturer's test certificate of G.I. pipes.
10
1170
11702.8
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Design of Cable Route Plan submission of Three paper copies for approval.
1
9873
9873
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Disconnect Terminal Block, Screw less type, 4-wire front entry (Two in-put & Two out- 4 put) The color will be decided by Engineer - in - Charge. (Preferably In Blue, Red & Grey Colors in the ratio of 1:2:3). as per RDSO Spec. No. RDSO/SPN/189/2004. With latest amendments. Note: Make to be approved by Railway before supply. 5
200
58
11706
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Lettering / Numbering Termination particulars, equipments names etc., legibly and neatly inside location boxes. This includes supply of paints of Asian Paints/ Nerolac / Dulux / Berger make. Half Case.
2
88
176.36
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Supply of Carrier Rails for above 35mm x 7.5mm, 1mm/0.039 in thickness un-slotted type as per site requirement.
4
113
455.52
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Design and supply of cable courage plan, location particulars, Cable termination rack particulars, cable meggeringreport, earth resistance particulars, Traction bonding diagram, 1/2 wire count sheet and any other drawing in AutoCAD inA3/A4 size. The contractor shall initially supply 3 sets of circuits complete for approval of Railways. Railways will return one set to the contractor duly approved with alterations/corrections, if any. The contractor shall incorporate Railway's alterations/corrections in the tracings without any deviation and submit all tracings complete in all respects to the Railways along with PENDRIVE & 4 sets of final approved drawings. This includes designing of cable coreage plan based upon I.P in consultation with engineer-in-charge For small/medium yards.STATION
1
63698
63698
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Erection of Position Light Shunt signal with Base, Post, and Signal unit. Wiring & Fixing of Number Plate .The work shall be done as per instructions of Rly engineer at site.
2
4169
8338.74
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Supply of End Stopper 10mm/0.0394 in width as per site requirement.
40
10
434.4
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Supply of Signalling Rapid Joint UV resistance cable jointing system with two half 44 separated enclosure tapered at both ends filled with cross linked polymer and highly robust insulating plastic case class -2 joint . The joint shall be as per RDSO draft specs no. RDSO/SPN/TC/101/2012, the jointing kit suitable for signalling cable Size 6 x 1.5, 12 x 1.5, 19 x 1.5 , 30 x 1.5 mm2. Note: The joint made by rapid jointing kit for signalling cable will be temporary.
10
11200
112000
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Supply of Fiber/ SMC/FRP/RCC Earth Chamber.
4
649
2596
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Maintenance Free Earth Electrode of length 3m, including supply of 3 bags of Earth enhancement material for earthling (10KGs /bag) for each electrode & other accessories as per Drg. No. SDO / RDSO/ E&B/001 and RDSO Spec No. RDSO / SPN/197/2008.
4
10403
41612.32
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Excavation and Casting of Apparatus Case foundation with contractor's own materials 17 including cement and anchor bolts of standard size. The required scaffolding Ferma etc. for Casting of foundation will have to be brought by the contractor at his own cost. Single Case as per Drg No SK 748 or CSTE/5074 or SSLocation
2
7162
14325.26
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Supply of final Cable Route Plan as per laid cable duly measured at every 30m clearly indicating distance of laid cable from fixed point of reference & indicating all track crossings and tail cables in original tracing along with Auto CAD in Pen Drive and Six set copies after approval.
1
1580
1580
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Digging of cable trench 0.3 Mtr. Deep and 0.3 Mtr. Wide on Asphalted Platform / Road / Hard rocky area. Refilling with earth leveling of trenches & restoring the original surface of trenches.
20
512
10255.2
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Installation of Apparatus Cases with miniature 'E' type lock on CC foundation. This includes filling of location foundations with river bed sand and plastering on top of the sand. 'E' Type lock will be provided by Railway.Single Case
2
1076
2152.58
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Cable termination racks as per Drg. no. CSTE 5004, 5005, 5006 complete along with 1 fitting arrangements and also with arrangement for fixing four 8-way terminal strips/ Screw less terminals on each row having 16 such rows. Supply of 8 way terminal strips/ Screw less terminals not covered under this item. Cable termination rack shall be Powder Coated.
1
24008
24008.12
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Miniature 'E' type lock complete with keys as per RDSO Drg. No. SA 3473, 3373 & spec. IRS(S) 30/64. Ward to be specified by Engineer - in - charge.
8
2081
16652.16
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Painting pf Point Machine with ground connections complete (Point Machine with Black enamel only outside and ground connections with Red Oxide).
2
112
225.12
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IS 13410: Glass Reinforced Polyester Sheet Moulding Compounds (SMC) Size of Sheet : 1000x1000x8
4
5388
21554.68
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Laying and fixing of Medium class GI pipes 100 mm Dia (4.5 mm thickness) as per IS 1239 ( Part 1) 2004 or latest with coupling on culverts/bridges, perforated at a distance of 20 cm or 41 less with 10 mm Dia hole, or at any other locations as decided by Site Engineer. The GI pipe is to be filled with chattered compound. It includes supply of all material required for fi Xing arrangement. Contractor will also supply flexible/corrugated HDPE pipe at the end of GI pipe to protect the cables from sharp edges and sudden bends. The e laying and fi Xing to be done as per RDSO drawings No. SDO/cable laying/011 and SDO/cable laying/012, issued vide RDSO document No. RDSO/SI/G/2010 Version 1.1 dated 04.02.2014, or latest.
10
418
4180.7
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Modification/Alteration in existing EI (Electronic Interlocking) as per latest RDSO guidelines/TAN. It includes: Design and modification in existing Interface and Interlocking circuits and logic of EI system including modification in the VDU(Video Display Unit)/ LCP(Local Control panel)/ CCIP (Control cum Indication Panel), Maintenance terminal (MPC), Data Logger, Relay rack wiring. The complete work should comply with the latest RDSO specifications and guidelines and as per approved 1 SIP and circuit diagrams. All the material (Interface cards / relays / wiring material / connectors / fuses / communication devices etc.) shall be provided by the contractor. The work also includes the supply of modified Selection table, Interface Circuits, VDU/ LCP/CCIP diagram etc. to suit the modified SIP. It also includes the carrying out of FAT, SAT (as applicable) jointly with Railways and satisfactory commissioning. All plans/drawings/circuits etc. should be prepared on AUTO CAD, soft copy to be supplied on Pen Drive and 06 sets of hard copies also to be supplied. (Existing E.I installation at VAPI station is M/s. Kyosan make distributed architecture. Contractor need to submit list of material and activity required to execute this alteration along with Qty / unit / rate.) Alteration involving modification in up to 10 routes. As per attached SIP 2
1
2024948
2024948.33
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Hot dip Galvanizing as perRDSO Specn. ETI-OHE-13 -Signal post,base, OFF Set Brackets dia, Point machine Ground connections, Point machine cover (InspectionAgency-Consignee)( TestReport shall be provide.
50
58
2916.5
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Installation of Apparatus Cases with miniature 'E' type lock on CC foundation. This includes filling of location foundations with river bed sand and plastering on top of the sand. 'E' Type lock will be provided by Railway.Half Case
2
657
1314.3
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Installation of Cable Termination Racks Assembly complete including wall supports, 2 scaffolding, 8 way/ARA terminals /Screw less connectors, Tag blocks & other necessary accessories etc. The work shall be done as per approved plan, extant practice on WR & the instruction of Rly engineer at site.
1
9184
9184.44
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Fabrication and fixing of SMC sheet in location box by providing all fixtures as per 23 Railway Drawing including fixing of PVC coated string rods at the back side for cable support with contractor's own materials. The work shall be done as per Drg and arrangement similar to SK 783-1/2. With latest alterations & as per instructions of Rly engineer at site.Half Case Note: SMC sheet will be taken in place of phenolic laminated sheet.
2
777
1555.56
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DC neutral line relay QNA1K (QSA3), AC immune, DC neutral line 24V, 12F/4B contacts, complete with plug board, retaining clip and connectors. Conforming to BRS930A, (as applicable) IRS: S34& IRS: S23 or latest.
4
5525
22100
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Excavation and Casting of Apparatus Case foundation with contractor's own materials 18 including cement and anchor bolts of standard size. The required scaffolding Ferma etc. for Casting of foundation will have to be brought by the contractor at his own cost.Half Case as per Drg No SK 747or CSTE/5074 or SSLocation.
2
5487
10975.72
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Fixing of Electrical Point Machine on the extended sleepers at points as per std. practice and as per RDSO Drg No. SA 91 51-52 or 9710 or 9161 as per section of rails used. Item includes fixing switch extension bracket, providing insulation for switch extension bracket, fixing ground connection, adjusting opening of the switches and adjusting the point machine with crank handle. The item also includes : (i) Complete material for installation like ground-connections, switch 52 extension brackets, point insulation material, I pipes, wiring materials, various fixing nuts & bolts including castle nuts, spring washers (ii) All smithy & fitting works required at site for complete installation. (iii) Installation of gauge tie plate & providing insulation for gauge tie plate (Insulation in William Stretcher Bar will be Provide by Railways). (iv) Wiring inside the point machine, insertion and termination of tail cable in point machine and junction boxes / location box /cable hut as per extent practice on WR and the instruction of Railway Engineer at site. (v) Supply and fixing of suitable size GI pipes with flange for taking cable into point machine. Note ; The ground connections shall be suitable to the Point Machines as specified by Engineer-in-charge and shall be suitable to the point lay out i.e. 60 Kg. / 52 Kg / 90R as per yard layout. Electrical Point Machine and M-6 / Screw less terminals will be supplied by Railways / covered in Schedule separately.
2
22354
44709.06
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Digging of trench 1.2 M deep from rail flange/ road level and, 0.3 Mtr to 0.6 Mtr wide 35 and back filling after placing of DWC/ RCC/GI pipe. (Placing of DWC/RCC/GI pipe covered separately).The ballast disturbed be screened and dressed as required by Engineer-in-charge or his representatives and road tarred immediately. For track crossing, Drg. No.CSTE/3644 Pg.7 of 11 and for Road Crossing, Drg. No. CSTE/3644 Pg. 5 of 11 are to be followed.
50
873
43696.5
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Supply and installation of RCC cable route marker engraved and painted on both side along the route every 50mm and route diversion as per Drg. No 4014/00/CC4 or latest/ Stone marker.
25
412
10316.5
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Excavation of cable trench as per cable route plan, 1 Mtr. deep and of 0.3 Mtr. to 0.6 Mtr wide advised by Engineer-in-charge alongside the track in normal (all type) soil/strata, conforming to distances as per cable route plan and refilling. This work includes clearing of route from bushes 34 etc., covering of cable laid in trench by loose soil for a layer of 50mm thickness approximately before covering by bricks. The work shall be done as per the extant practice on Western Railway and instructions of Railway Engineer at site. In case 1m depth of trench is not achievable due to site conditions, specific approval of JA grade officer will be required for each site where trench depth of 1m is not possible. Without the approval of JA Grade officer, no payment for trenching will be made for trench depth less than 1m.
250
839
209750
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SS Location box made of Spl Grade SS 304 of size as per Drg. No.DRM/SG/945 dtd 15 03.03.2011 (Half app. Case) or latest. Manufacturer's certificate in regard to grade of stainless steel and its protection level shall be submitted at the time of supply. It includes Angle frame Relay frame fixture , earthing Rod , Drawing Board , Lock etc. as per WR CSTE Drg No. 6285.
2
51998
103996.12
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Printed PVC Ferrule FOR CTR / Locatiob Box And Junction Box (Colour coding and Ferrule counting provided by ustomer) Size: 50mm
1500
4
6000
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SS Location box made of Spl Grade SS 304 of size as per Drg. No.DRM/SG/948 dt. 16 26.04.2011 (Single app. Case) or latest. Manufacturer's certificate in regard to grade of stainless steel and its protection level shall be submitted at the time of supply. It includes Angle frame Relay frame fixture , earthing Rod , Drawing Board , Lock etc. as per WR CSTE Drg No. 6285.
2
59855
119711.96
... More
Double Walled Corrugated (DWC) HDPE Pipe with associated collars etc. as per RDSO Specification No. RDSO/SPN/204/2011 or latest anti-rodent & anti-oxidant and non-flame propagating type in 6 meters straight length and of size 120 mm outer die,& 103.5 mm inner dia. . One of the following coupling arrangements should also be supplied with each pipe as per the site requirement. 38 1) Suitable snap fit coupler with rubber 'O-Ring 2) Spacers 3) Tees 4) Bend, 5) End-cap (The total quantity of above items is equal to no. of pipes supplied.) DWC pipe shall be marked at every 1 mtr length in such a way that manufacturer's name, vender name and year of manufacture can be easily identified. Color -Bright Orange; Min Weight = 4kg. Test Check by Consignee & Sample check by JAG officer.
20
1912
38244
... More
Installation of Maintenance Free Earth Electrode for Maintenance Free Earth spec of RDSO/SPN/197/2008. 32
4
1456
5827.16
... More
Pad locks Godrej make, Hardened NavTal 7 lever, 65mm Dia with common key or similar product having same feature & technical data.
8
196
1574.32
... More
Fixing & wiring of QNA1 / QNA1K relays for GPR Circuit in apparatus case as per Standard practice. Fixing and wiring material shall be supplied by the contactor.
4
366
1466.32
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Supply of End plate 2.5mm/0.091 in thick as per site requirement. 6
20
11
221.4
... More
Removal of Rail (13 mtrs.) in the way of cable route. In case of panel (39 Mtrs. Each) will be consider as three rails for payment purpose. 46
10
110
1100
... More
Removal of PRC Sleeper in the way of cable route.
10
123
1230
... More
Painting of two coats of synthetic enamel paint over one coat of primer on the following after scraping & cleaning surface wherever necessary with contractor's own supply of paints. 10 Wherever required contractor shall apply coating of epoxy paint also as per instructions of site-in- charge. Epoxy paint will be supplied by Railways. NOTE: - The paint and primer should be from Asian Paints/ Nerolac / Dulux / Berger. The primer / enamel paints (Aluminum synthetic, black enamel, brilliant white and yellow) will be as per (IS 5660 of 1970) / (IS 2932 of 1974). Shunt signal post with signal unit, surface base as per Western Railway's Standard Practice.
2
231
462
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Lettering & Numbering of detail and description writing of on relay rack, relays, cabletermination rack, battery &power equipments, IPS,operating panel, axle counter etc.constituting entire system with contractor's own paint and writing material. The work shall be done as per extant practice on W.R Rly & instruction of Rlyengineer at site.
1
3768
3768.86
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