Military Engineer Services Tender
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Costs
EMD
₹ 78,000Document Cost
₹ 500Tender Fee
Refer Documents
Description
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Contact
Tender Id
2024_MES_682034_1Tender No
8933/E8Tender Authority
Military Engineer Services ViewPurchaser Address
-Website
http://http://mes.gov.in/
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Documents
BOQ Items
Dismantling/taking out old defective unarmoured insulated LT service wire from wall/poles and supply and fix on wall/poles or passing through pipe, copper conductor cable PVC insulated, unsheathed, 1100 V grade , 2 core strended copper conductor 1.5 sqmm complete all as specified and directed.
1200
-
-
Taking out Old Unserviceable existing street light's bracket of any description and in any position and supplying and fixing brackets made out of 40 mm dia light grade GI pipe 1.50 mtr long bent to shape and size fixed on location using existing/ new FI clamps made to shape incl nuts,bolts & washers complete all as specified and directed Note : FI clamps shall be measured and paid separately under respective item of BOQ.
20
-
-
Supply and fix FI clamps made out of Flat iron strip size 32mmx 6mm including necessary nut bolt and washers suitable to fixing street light fitting bracket on PCC/steel tubuler pole complete all as directed.
20
-
-
Supply and fixing of Galvanised steel tubes, light grade 40mm dia for cable protection laid in pole coping , on wall/ under the road complete all as specified and directed.
Note : Cost of Bends under the coping, breaking of existing PCC for laying of pipe is deemed to be included with unit rate of item.
100
-
-
S&F Junction box 290x200x130 mm polycarbonate/ ABS hinged enclosure box for cable in/out of street light LT cable, out door type, testing and commissioning with locking arrangements fixed on poles 4 poles 100 Amp connector/ terminal assembly with nut bolt and washer, including MCB SP 6 A, 240V, 10 KA -01 Nos for connecting suitable size of XLPE UG cable all as specified and directed.
160
-
-
Supply only lamp suitable for metal halide luminous suitable for 400 Watts single and tubular type all as directed. MAKE:HAVELLS cat No LHLQAGUL70400 or equivalent in Philips,CG
5
-
-
Supply and fixing in replacement Electronic iginitor for suitable for 150/250W /400 HPSV/HPMV lamp all as directed.MAKE:Philips or equivalent in CG,Havells
5
-
-
Supply and fixing Electronic capacitor suitable for 400 Watt MH lamp all as directed.
MAKE:HAVELLS or equivalent in CG,Philips
5
-
-
Supply and fixing open construction heavy duty VPIT copper ballast for metal halide luminous for 400 watt MH of Philips, Havells ,Cat No. LHGMCKENEBE1400/CG.
5
-
-
Supply and fixing LED surge protector multiple type 2 surge arrestors with thermal monitoring device and connector, dual visual fault indicator for the discharge path of the supply voltage and control the phase
10
-
-
Supply and fixing LED drivers rated voltage 12/24 volt max out put power15W/ 75 W Make :As per Existing Make of fitting
70
-
-
Supply and fixing LED drivers rated voltage 12/24 volt max out put power 100W -150W Make As per existing make of fitting
50
-
-
Comprehensive maintenance of LED Solar Street light fitting of any make any model fitted on the pole at any height with any type of fixing arrangement by checking all connections, replacing the drivers/ Controller, surge protection device, control wiring copper wire and lugs, battery, solar PV modules all as directed by Engineer in charge.(Comprehensive maintenanace also includes taking down street light fitting of any capacity from any height from the pole and increase or decrease the height of the fixing arrangement by removing the bent pipe and clamps and refixing it to the proper height and removing all the hanging wires,cables,PVC pipes,old rusted clamps,hanging aluminium wires,hanging grasses etc and tightening of all nuts,bolts,clamps and fixing of the street light at proper direction to the satisfaction of Engineer in charge.) Notes : (i) Spares under Comprehensive Maint shall be measured and paid Seprately .
(ii) T&P including ladder for repair works shall be arranged by the contractor at his own cost.
(iii)Repair team for the street lights shall be available all the time to carry out maintanance works.
20
-
-
Supply and fixing of Solar LED light of 30W 12V complete all as specified and directed.
5
-
-
Supply and fixing of charge controller/smart solar street light controller suitable for 30/40W LED light and 100 AH battery complete all as specified and directed.
5
-
-
Supply and fixing of 100 AH tubular battery suitable for solar street light complete all as specified and directed.
1
-
-
Supply and filling of distilled water for solar light battery complete all as specified and directed.
300
-
-
Repairs and maintenance of Street light timer panel , cleaning the panel by blowing air, cleaning all dust and dirt from inside the panel checking all connection of panel and replacement of power and control wiring all connections as per standard for MCB TPN, Timer bypass switch , timers, Connectors with provision of lugs and making the panel serviceable complete
Note :- The items such as MCBs, timer , contactor etc shall be measured and paid separately.
10
-
-
Attending complaint of loose connection in street lights, junction boxes, timer switch panel, setting of time as per users requirements etc complete all as specified and directed.
250
-
-
S&F in repair MCCB ,4 pole 100 Amps, 415 volts, 16 KA thermal magnetic release complete all as specified and directed.
4
-
-
S&F in repair MCCB 4 pole 63 Amps, 415 volts, 16 KA thermal magnetic release complete all as specified and directed.
2
-
-
Supply and fix in repair MCB ,TPN, 63 Amps, 415 volts, 10 KA complete all as specified and directed.
6
-
-
Supply and fixing MCB ,SPN, 63 Amps, 230 volts, 10 KA complete all as specified and directed.
5
-
-
Supply and fixing of MCB TPN 32 Amp 10 KA complete all as specified and directed.
2
-
-
Supply and fix in repair MCB ,SP, 06-32 Amps, 230 volts, 10 KA complete all as specified ( Make: HAVELLS, LEGRAND.SCHNIDER)
50
-
-
Supply and fix in repair of 3 Phase 3 pole power contactor of AC3 Current rating 40 Amp 415 V ML3 with 2NO & 2NC, robust suiatble for street light control timer panel complete all as specified and directed.
5
-
-
Supply and fix in repair Astronomical timer switch 5A with 2 NO and 2 NC 230 V complete all as specified and directed.
5
-
-
Supply and fix in repairs TPN 4 way connector 100A each pole complete all as specified and directed.
50
-
-
Repair/servicing including replacement of unserviceable motor operated rewivelling type high intensive search cum flood light control gear motor and fiber based roating disc of revolving mechanism motor,inbuilt speed reduction unit (5-10 RPM) speed control unit with reverse forward facility and all motor overhauling , oiling,servicing,including changing of neccessary spare parts complete all as specified and directed.
5
-
-
Supply and fix in repair energy saving environmental friendly long life asthetically designed with symmetrical distribution with high power LED light post top lantern fitting 25 watt complete including taking down old unserviceable complete all as specified and directed.
Make : Havells , Cat No. RUBYPT25WLED757PSYMTOPC /ORIENT/PHILIPS
4
-
-
S&F in repair High efficency LED street light of 70 Watt with aluminium pressure die cast housing toughened glass in the front and Peanuts lens for batwing light distributionincluding providing suitable Brackets Made out of GI pipe 0f 40 mm light grade with 4 Nos of Fastners for Fixing LED fitting in Wall and Necessary Elect connection cable from ceiling rose to fitting complete all as specified and directed.
86
-
-
S&F in repair High efficency LED street light of 90 Watt with aluminium pressure die cast housing toughened glass in the front and Peanuts lens for batwing light distribution and including providing suitable Brackets Made up of GI pipe 0f 40 mm light grade with 4 Nos of Fastners for Fixing LED fitting in Wall and Necessary Elect connection cable from ceiling rose to fitting complete all as specified and directed.
10
-
-
Supply and fixing in repair LED flood light 150 watts 230 volt complete including all assy duly prewired and pressure die cast aluminium housing,heat resistant toughened glass with frame,IP 66 protection including 10KV SPD ans better optic for uniform distribution complete all as specified and directed. Make:- Crompton Cat Part No LFLN-150-CDL/60-M or equivalent model of Philips/Bajaj/Havells/ORIENT
12
-
-
Supply and fixing of LED flood light 100W IP 66 with 10 KV SPD RBG & Cloloured (Red/Green/Amber/Blue/yellow) with aluminium cast aluminum housing, toughened glass cover high efficient LED with wired with mounting channel up to height 2 feet all accessories complete all as specified and directed. Make Shakti, Code SZCFLMX100 or equivalent in Havells/Orient/Phillips
10
-
-
Supply and fixing in repair of steel tubular swaged pole 9 Mtr long (410-SP-31) complete with cast iron base plate, finial Taper plug, bolts, nuts, and screws as specified type confirming to IS 2713 complete including 2 coats of aluminium paint over one coat of red oxide primer on external exposed surfaces and 2 coats of black bituminous paint on portion embedded in concret in internal surfaces of pole including providing 5Nos synthetic enemelled paint bends(in skyblue and white coloure) of 30cm each as in repairs, complete all as specified and directed.
Note: All excavation, earthwork and concrete work shall be measured separately under respective item of BOQ.
10
-
-
M&L for preparation of existing old painted surface of any description such as LT steel tubular electric pole/struts of height upto 9 mtr and painting complete including bracing clamps and cross arms/channel caplet etc with one coat of aluminium paint and in white/blue alternative strips of 30 cm width each all around the poles up to 1.5M height from ground level/top of PCC coping complete all as specified and directed.
600
-
-
Material and labour for marking of pole Number on PCC/ steel tubular pole by making 115 cm dia Black synthetic enameled paint and marking pole number with white florescent paint with stancil cut decorative manner complete all as directed.
500
-
-
M&L for preparation of existing old painting surface of LT PCC pole of any discripion and height upto 9 mtr and painting complete with two coats of snow white weather proof paint and providing white/blue alternative strips of 30 cm width each all around the poles up to 1.5M height from ground level/top of PCC copping including painting to bracing clamps and cross arms/chennels caplet etc with two coat of aluminum paint complete all as specified and directed.
50
-
-
Trimming of tree branches infront of street light fitting /poles including cleaning all around the poles of tree branches by using necessary tools and ladders complete all as specified and directed.
100
-
-
Spraying of antigrass chemical to remove the unwanted grass/bushes around the street light pole up to 1.5 Mtr radius complete all as specified and directed.
200
-
-
Excavation in trenches not exceeding 1.5m wide and not exceeding 1.5m in depth and getting out in soft/loose soil for lying of cables etc complete all as specified and directed.
281
-
-
Excavation in trenches not exceeding 1.5m wide, exceeding 1.5m but not exceeding 3.0m in depth and getting out in soft/loose soil for lying of cables etc complete all as specified and directed.
0.54
-
-
Removing surplus excavated soil to a distance not exc 50m and depositing where directed at level n. exc 1.5m above the starting point complete all as specified and directed.
116
-
-
Returning, filling in excavated soil in trenches including spreading, leveling watering and well ramming in layers not exceeding 25cm thick each complete all as specified and directed.
166
-
-
M&L for sand cushioning to with using clean dry and natural river sand gently punning below/around cable complete all as specified and directed.
Note : Thickness of the sand shall be measured after punning.
98
-
-
M&L for well burnt bricks sub class ‘B’ as in protection of cable laid dry, flat abutting each other width wise complete all as specified and directed.
10
-
-
M&L PCC 1:2:4 type B1 20mm graded aggregate in coping of poles including form work and acomplete all as specified and directed.
2
-
-
M&L PCC 1:3:6 Type C2 (40mm graded aggregate) in foundation of poles including form work and all as directed by Engr-in-Charge
6
-
-
Supply and Laying in trenches/fixed on walls/poles of passing through pipe, PVC insulated armoured heavy duty LT U/G electric cable with aluminium conductor 1100 volts grade with suitable cable glands and lugs etc as required of following sizes :-
-
-
-
(a) 16 Sqmm x 4 Core
1500
-
-
(a) 25 Sqmm x 4 Core
500
-
-
Disconnecting and removing of burnt cable end terminal of existing Under ground cable from street light junction boxes with protection pipe excavating and taking out cable loop cutting and making new connection with cable lugs and fixing cable protection pipe with suitable size of clamps nut bolts with existing one including refilling the excavated portion matching with existing surfaces complete all as specified and directed.
100
-
-
Making proper connection of disturbed/ removed street light junction box with cable protection pipe including necessary d clamp ,nut bolt and washers ccomplete all as specified and directed.
30
-
-
M&L for welding existing broken panel doors and fixing good quality hinges(any size any number of hinges per panel) of suitable size for making open and close the panel doors and fixing/welding angle to lock the door and including welding and making good any other broken portion of panel complete all as specified and directed. Note : Cost of Suitable size sheet steel as per existing thickness and shape if required shall deemed to be included in the quoted rate.
5
-
-
Supply and fixing of PVC round shape post top lantern /garden lights suitable to fixed on 40mm dia GI pipe with lamp holder (B-22 )and LED lamp complete all as directed
5
-
-
Supplying and fixing 1100 volts grade twin core cable flat or circular of size 4 Sqm heavy duty cable PVC insulated aluminium
conductor, served with inner sheathing of PVC tape and overall PVC sheathed complete all as specified and directed.
600
-
-
Supplying and fixing 1100 volts grade twin core cable flat or circular of size 6 Sqm heavy duty cable PVC insulated aluminium
conductor, served with inner sheathing of PVC tape and overall PVC sheathed complete all as specified and directed.
200
-
-
Comprehensive maintenance of 16 mtr HIGH MAST LIGHT of any make any model fitted with any type of fixing arrangement by checking and servicing of all Electrical, mechnical and structurer components and make serviceable as following :-
(i) Remove any unwanted elements such as bird nests, remove debris from around and inside the light pole; remove critter guard and remove any debris and restore critter guard; Mow, weed remove and tree trim as required; remove any soil buildup from around the pole, (ii) Check handhole cover and bolts, tighten and/or replace as required.(iii) Ensure light tables are able to be latched fully into place and functioning properly (iv) Ensure light tables are able to be latched fully into place and functioning properly
(v) Check gear box for seal leakage (vi) Check the transisitional yoke and cables for corrosion (vii) Check lift cables for frayed strands (viii) Repair or replace latch system reflectors as required
(ix) Test lowering devices and fully operate to fully down position
(x) Repair or replace/rewinding electrical motor of high Mast,LED flood light, aviation obtruction light & AVIATION OBSTRUCTION LIGHTS, Timer switch: if unserviceable.
(xi ) Check pole cable insulation and connections for rust and cracks and replace if found unserviceable Note :- Spares Such as LED flood light, Cable, rewinding of electric motor etc under Comprehensive Maint should be measured and paid Seprately .
2
-
-
Dismantling of unserviceable existing High mast tower 16 Mtr height by opening of foundation nut for replacement of wire rope with replacement of D clamp for making functional of motorised system by using crane/hydra complete all as specified and directed.
Note:- wire rope and D clamp shall be measured and paid Separately
2
-
-
Supply and fxing of D clamp for high mast wire rop complete all as specified and directed.
4
-
-
Supply and fixing in replacement of 6mm dia steel wire of high mast light complete all as specified and directed.
40
-
-
Disconnecting the existing non functional motor from High Mast and Servicing/ overhauling of 3 phase 1.5 HP high mast motor including replacement of bearing complete all as specified and directed.
2
-
-
Disconnecting the existing non functional Motor from existing highmast light and Rewinding the the same with super enameled heavy duty copper winding wire of same gauge and number of turns by using minilex fiber insulating sheet and sleeves , including insulating by varnishing and drying , refixing/ connecting and testing all as specified and directed.
1
-
-
Maintenance and servicing of 160 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'A' check of the engine complete for smooth functioning all as per manufacturer's instructions and as directed
14
-
-
Maintenance and servicing of 100 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'A' check of the engine complete for smooth functioning all as per manufacturer's instructions and as directed
28
-
-
Maintenance and servicing of 82.5 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'A' check of the engine complete for smooth functioning all as per manufacturer's instructions and as directed
28
-
-
Maintenance and servicing of 62.5 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'A' check of the engine complete for smooth functioning all as per manufacturer's instructions and as directed
14
-
-
Maintenance and servicing of 40 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'A' check of the engine complete for smooth functioning all as per manufacturer's instructions and as directed
42
-
-
Maintenance and servicing of 35 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'A' check of the engine complete for smooth functioning all as per manufacturer's instructions and as directed
14
-
-
Maintenance and servicing of 25 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'A' check of the engine complete for smooth functioning all as per manufacturer's instructions and as directed
28
-
-
Maintenance and servicing of 20 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF) and carrying out routine 'A' check of the engine complete for smooth functioning all as per manufacturer's instructions and as directed
126
-
-
NOTES:
(i) Control switches such as MCCB, Main switch, contactors, multi display meter and engine control unit shall be out of scope of the item of work and the rate quoted shall exclusive of servicing/ maintenance of the above said fittings.
-
-
-
(ii) 'A' Check of the DG set alongwith connected Alternator and AMF Panel Board shall be carried out once in every 15 days (Except during the month when 'B' check is carried out) as directed by the Engineer-in-charge and the Contractor shall carry out periodical inspections during the maintenance period and he shall be responsible for the smooth functioning of the DG set for a period of 30 days from the date of service and shall also attend all the maintenance works as and when required in that period except in case of Major repairs.( List DG as 20KVA-9Nos, 25KVA-2Nos, 35KVA-1Nos, 40 KVA-3Nos, 62.5KVA-1Nos, 82.5KVA-2Nos, 100KVA-2 Nos , 160 KVA-1 Nos) (ii) Serviceaing of AMF panel shall included with cleaning of dust inside with blower, cleaning of moving part /contacts from CT cleaner, tightening of loose parts /electrical wires, cleaning of contractors, relays and junction points, servicing/ adjustment of relay, complete testing of AMF relay with necessary settings and load management system complete with replacement of worn out unserviceable components /burnt wires thimbles /lugs complete tested automatic start the DG set on mains fails in presence of MES rap.
(iii) Spare parts required for replacement during the maintenance period shall be measured and paid separately.
-
-
-
(iv) Cost of all consumables required during the maintenance period shall be deemed to be included in the rate quoted for this item.
(v) List of checks to be carried out under 'A' check is attached as Appendix 'A' to the Particular specifications.
-
-
-
14. SERVICE DONE ‘A’ CHECK As per items in Sch ‘A’
14.1. Check Engine Oil Level
14.2. Check Oil Bath Cleaner Oil Level
14.3. Drain Sediment From Fuel Tanks
14.4. Clean Pre Cleaner Dust Pen
14.5. Check Air Cleaner Rostnction
14.6. Clean/Change Air Cleaner Element
14.7. Check Coolant Level
14.8. Record Oil Presure
14.9. Check Battery Voltage and Water Level and Apply Jelly on terminates.
14.10. Check and Tight all Bolts and Nuts of Engine and Altemator.
14.11. Check all AVM Pads
14.12. Check Throltle Linkage
14.13. Check and Clean Full Filter
14.14. Clean Fuel Tank Breather
14.15. Record RPM, Voltage, AMPS & H2
14.16. Record Oil Pressure.
14.17. Clean / Change Crank Case Breather
14.18. Check Air Piping
14.19. Clean Oil Both Air Cleaner Tray Screen
14.20. Check and Clean Water Filter
14.21. Check / Adjust Belts
14.22. Clean Oil Bath Air Cleaner
14.23. Check Fan Hub / Air Blower Hub and Water Pump
14.24. Clean and Calibrate Injector Replaca Fuel Pump Filter Screen and Magnet
14.25. Check Fuel Pump Calibration
14.26. Clean Turbocharger
14.27. Check Turbocharger Bearing Clearance
14.28. Tighten Manifold Nuts or Copscrews
14.29. Rebuild or Replace Water Pump
14.30. Replace Hose
14.31. Clean Electrical Connections
14.32. Check Safety Controls
14.33. Clean Cooling System / Rediator Assy.
14.34. Clean Engine and Alternator Assy.
Note : If any addition requirement for ‘A’ Check as per directed by Engineer-in-Charge
-
-
-
Maintenance and servicing of 160 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'B' check of the engine including items covered in 'A' check complete for smooth functioning all as per manufacturer's instructions and as directed
2
-
-
All as per item No -72.00 above but 100 KVA capacity
4
-
-
All as per item No -72.00 above but 82.5 KVA capacity
4
-
-
All as per item No -72.00 above but 62.5 KVA capacity
2
-
-
All as per item No -72.00 above but 40 KVA capacity
6
-
-
All as per item No -72.00 above but 35 KVA capacity
2
-
-
All as per item No -72.00 above but 25 KVA capacity
4
-
-
All as per item No -72.00 above but 20 KVA capacity
18
-
-
NOTES: (i) Control switches such as MCCB, Main switch, contactors, multi display meter and engine control unit shall be out of scope of the item of work and the rate quoted shall exclusive of servicing/ maintenance of the above said fittings
-
-
-
(ii) 'B' check shall be carried out once in every six months or 250 hours of running of DG Set whichever is earlier. Servicing of DG Set along with connected Alternator and Panel Board including items covered in 'A' Check of the Engine shall also be carried out in that month as directed by the Engineer-in-charge and the Contractor shall carry out periodical inspections during the maintenance period and he shall be responsible for the smooth functioning of the DG set for a period of 30 days from the date of service and shall also attend all the maintenance works as and when required in that period except in case of Major repairs (iii) Spare parts, engine oil and radiator coolant oil required for replacement during the maintenance period shall be measured and paid separately .
-
-
-
(iv) Cost of all consumables required during the maintenance period shall be deemed to be included in the rate quoted for this item,contractor to be provided fuel filter, oil filter, water filter,top head gaskets,fuel pipes, battery terminal, battery lead and distilled water.
(v) List of checks to be carried out under 'B' check is attached as Appendix 'B' to the Particular specifications.
-
-
-
15. SERVICE DONE ‘B’ CHECK As per items in Sch ‘A’
15.1. Check Engine Oil Level
15.2. Check Oil Bath Cleaner Oil Level
15.3. Drain Sediment From Fuel Tanks
15.4. Clean Pre Cleaner Dust Pen
15.5. Check Air Cleaner Rostnction
15.6. Clean/Change Air Cleaner Element
15.7. Change Oil Bath Cleaner Oil
15.8. Check Coolant Level
15.9. Change Engine Oil
15.10. Change Engine Fuel Flow Oil Filter
15.11. Change By Pass Filter
15.12. Record Oil Presure
15.13. Check Battery Voltage and Water Level and Apply Jelly on terminates.
15.14. Check and Tight all Bilts and Nuts of Engine and Altemator.
15.15. Check all AVM Pads
15.16. Check Diaphragm Compling
15.17. Check Tappet Clearance
15.18. Repalce the Valve Door Gasket
15.19. Check Throltle Linkage
15.20. Change Full Filter
15.21. Clean Fuel Tank Breather
15.22. Check erehuft for leakage
15.23. Check Carbon brush & Commection in Alternator
15.24. Record RPM, Voltage, AMPS & H2
15.25. Record Oil Presure.
15.26. Clean / Change Crank Case Breather
15.27. Check Air Piping
15.28. Clean Oil Both Air Cleaner Tray Screen
15.29. Change Water Filter
15.30. Check / Adjust Belts
15.31. Adjust injectors and Valves
15.32. Clean Oil Bath Air Cleaner
15.33. Check Fan Hub / Air Blower Hub and Water Pump
15.34. Clean and Calibrate Injector Replaca Fuel Pump Filter Screen and Magnet
15.35. Check Fuel Pump Calibration
15.36. Clean Turbocharger
15.37. Check Turbocharger Bearing Clearance
15.38. Tighten Manifold Nuts or Copscrews
15.39. Rebuild or Replace Water Pump
15.40. Replace Hose
15.41. Clean Electrical Connections
15.42. Check Safety Controls
15.43. Clean Cooling System / Rediator Assy.
15.44. Clean Engine and Alternator Assy.
Note : If any addition requirement for ‘B’ Check as per directed by Engineer-in-Charge
-
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-
Repair / overhauling of following mentioned Self Starter assembly of DG Set by disconnecting and removing from the engine, cleaning of all accessories, replacing of worn out parts such as brushes, bushes, contact plates, jumping leads and seals, revarnishing the field coil, armature and re-assembling the same and re-fixing into the engine including testing all as per manufacturer's instructions and as directed. (a) Self starter assembly, 12 Volt DC 160 KVA
1
-
-
All as per item No 80 above but Self starter assembly, 12Volt DC up to 100 KVA
20
-
-
Dismentling and taking out burnt or unserviceable Self starter 12 VDC from existing DG set and rewinding of Self starter 12 V DC motor with same gauge copper winding wire ISI mark including providing paper insulation varnishing drying complete to achive appropriate insulation resistence and refixing and testing complete
6
-
-
Repair / overhauling/Descaling of following mentioned radiator assembly of DG set by disconnecting and removing from the engine, dismantling the top and bottom chambers, descaling the sediments, scales, corrosion etc. by means of acid, cleaning and high pressure water washing, air cleaning, re-assembling the same with new gaskets including arresting leakages, if any and fixing to the engine with new hoses, clips etc. all as required and as directed.
Note: The rate quoted shall be inclusive of transporting of the radiator to the workshop and back and all incidental charges.
-
-
-
(a) Radiator assembly 160 KVA capacity
1
-
-
All as per item No 83 above but Radiator assembly 100KVA/75 KVA/70 KVA/82.5 KVA/ 62.5 KVA/ 40 KVA capacity.
19
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-
Supply and fixing following filters of DG Set capacity 20 KVA to 62.5 KVA
-
-
-
Air filter Primary
16
-
-
Lub Oil filter
16
-
-
Fuel filter
16
-
-
Supply and fixing following filters of DG Set capacity 75 KVA- 82.5KVA
-
-
-
Air Filter Primary
2
-
-
Air Filter Safety Inner
2
-
-
Fuel Water Seperator
2
-
-
Oil Filter
2
-
-
Fuel Filter
2
-
-
Supply and fixing following filters of DG Set capacity DG Set Capacity 100 KVA
-
-
-
Air Filter Primary
2
-
-
Air Filter Safety Inner
2
-
-
Fuel Water Seperator
2
-
-
Oil Filter
2
-
-
Fuel Filter
2
-
-
Supply and fixing following filters of DG Set capacity of DG Set capacity 160KVA
-
-
-
Air Filter outer
1
-
-
Air filter Inner
1
-
-
Fuel Water Seperator
1
-
-
Oil Filter
1
-
-
Fuel Filter
1
-
-
Lub Oil filter
1
-
-
Supply and fixing follwing items:-
-
-
-
Battery terminal heavy duty of brass.
20
-
-
Distilled water (In 1 ltr bottel)
100
-
-
Coolant for radiator.
200
-
-
Engine oil SAE 20W-40W. Make : Servo/ Castrol/VOLVOLINE/ IOC/HP
200
-
-
Supply and fix in repairs fuel flexible pipe wire braded,1,1/4''to 3/8''PVC best quality.
10
-
-
Supply and fix in repair Oil pressure gauge complete.
3
-
-
Supply and fix in repair Oil pressure Switch complete.
3
-
-
Supply and fix in repair Water temperature gauge
4
-
-
Supply and fix in repair Ignition switch
4
-
-
Supply and fix in repair Indicating lamp
6
-
-
Supply and Fix in repairs solenoid switch, 240 volts, suitable for 160 KVA/83.5/75/70/62.2 KVA DG set.
4
-
-
Supply and Fix in repair solenoid switch, 240 volts, suitable for 10 to 50 KVA DG set
6
-
-
S&F in repairs Automatic voltage regulator (AVR) Suitable for DG Set 160/100 KVA
1
-
-
S&F in repairs Automatic voltage regulator (AVR) Suitable for DG Set 10 to 83 KVA
5
-
-
Supply and fixing in repairs automatic Battery charger suitable for AMF Panels mounted capacity 12 volt 10 Amps of suitable for charging the battery upto 180 AH capacity, input votage 230V
Make :ELNIX/Syspro/
6
-
-
Supply and fix in repairs fan belt as per existing make for the following capacities of DG sets. (a) 160 KVA/125/100 KVA/82.5KVA
5
-
-
All as per item No above but 20 to 63 KVA
5
-
-
Supply and Fix in repair Lead acid battery, 12 volt, 150 AH
2
-
-
Supply and Fix in repair Lead acid battery, 12 volt, 100 AH
3
-
-
Overhauling the fuel injection pump assembly and injectors, disconnecting the fuel supply lines, and taking out Fuel Injection Pump (FIP) to workshop for servicing/repair, replacement the worn out/un serviceable parts like service kit, D-Valve, Elements, nozzles etc., as required and calibrating the same, assembling at site and testing on load all as directed for the following capacity of Gen sets:- (a) 160 KVA
1
-
-
All as per item above but for 100 to 125 KVA
2
-
-
All as per item above but 70 to 83 KVA
2
-
-
All as per item above but 64.5 /63 KVA
2
-
-
All as per item above but 40 KVA
3
-
-
All as per item above but 25 to 30 KVA
2
-
-
All as per item above but 20 KVA
9
-
-
Disconnecting the inlet and outlet supply of the fuel tank cleaning the tank internally by draining out the fuel into clean container , taking out the corroded sludge and foreign impurities ,cleaning with pressure water and air, drying the tank, preparing the external old painted surface of tank including steel platform /stand of fuel tank and painting the prepared surface with one coat of synthetic enamel paint of existing shade, including writing SM /MES No & date of cleaning of fuel tank complete all as directed for the following capacity of Gen sets :-
160 KVA DG set Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF)
1
-
-
All as per item above but for 100 KVA .
2
-
-
All as per item above but 82.5 KVA .
2
-
-
All as per item above but 62.5 /63 KVA .
2
-
-
All as per item above but 40 KVA .
3
-
-
All as per item above but 25 to 30 KVA .
2
-
-
All as per item above but 20 KVA .
9
-
-
M&L for repairs in Right / Left hand lock with catcher for acoustic enclosure (canopy) of any capacity DG sets all as specified & directed.
8
-
-
M&L in repairs for Dial type mechanical fuel level indicator for any capacity DG set complete all as specified & directed.
3
-
-
Labour only for attending emergancy complaint of the DG set with AMF Panel complaints carried out by manufacture's authorised mechanic from the servicing centre without any delay with rectified the defects by carefuly opening and check the DG set parts which defects find out at site and replace the defected parts from the DG Set for smooth functioning as directed and specified by the Engr in charge at site (Supply and Replacement item shall paid and measured seperately)
40
-
-
S&F in repairs 4 Pole, 32 Amp power contactor, AC 3 rating,415 V and Conforms to IS / IEC 60947-4-1 & IEC 60947-4-1 fixed in existing panel & connecting complete all as specified & directed. Make:- L&T (Type MCX 03 and cat no.CS97011) or equivalent of make siemens/ABB
4
-
-
S&F in repairs 4 Pole, 63 Amp power contactor, AC 3 rating,415 V and Conforms to IS / IEC 60947-4-1 & IEC 60947-4-1 fixed in existing panel & connecting complete all as specified & directed .
Make:- L&T (Type MCX 12 and cat no.CS97014) or equivalent of make siemens/ABB
4
-
-
S&F in repairs 4 Pole, 95/100 Amp power contactor, AC 3 rating,415 V and Conforms to IS / IEC 60947-4-1 & IEC 60947-4-1 fixed in existing panel & connecting complete all as specified & directed.
Make:- L&T (Type MCX 22 and cat no.CS97017) or equivalent of make siemens/ABB
2
-
-
S&F in repairs 4 Pole, 125/130 Amp power contactor, AC 3 rating,415 V and Conforms to IS / IEC 60947-4-1 & IEC 60947-4-1 fixed in existing panel & connecting complete all as specified & directed Make:- L&T (Type MCX 23 and cat no.CS970118) or equivalent of make siemens/ABB
2
-
-
S&F in repairs 4 Pole, 160 Amp power contactor, AC 3 rating,415 V and Conforms to IS / IEC 60947-4-1 & IEC 60947-4-1 fixed in existing panel & connecting complete all as specified & directed.
Make:- L&T (Type MCX 32 and cat no.CS97020) or equivalent of make siemens/ABB
1
-
-
S&F in repairs 4 Pole, 200 Amp power contactor, AC 3 rating,415 V and Conforms to IS / IEC 60947-4-1 & IEC 60947-4-1 fixed in existing panel & connecting complete all as specified & directed Make:- L&T (Type MCX 33 and cat no.CS97021) or equivalent of make siemens/ABB
1
-
-
S&F in repairs MCCB 250 Amps, 4 pole, breaking capacity 35/36 kA with thermal Magnetic release range 200 Amps to 250 Amps, fixed in existing panel & connecting complete all as specified & directed by Engr-in-Charge.
1
-
-
S&F in repairs MCCB 160 Amps, 4 pole, breaking capacity 25 kA, with thermal Magnetic release adjustable type fixed in existing panel & connecting complete all as specified & directed by Engr-in-Charge.
2
-
-
S&F in repairs MCCB 100 Amps, 4 pole, breaking capacity 25 kA, with thermal Magnetic release adujustable type fixed in existing panel & connecting complete all as specified & directed by Engr-in-Charge.
3
-
-
S&F in repairs 2 pole DC supply ON / OFF selector switch, rated voltage 12 V DC rated current 16 A fixing in existing AMF panel & connecting complete all as specified & directed Make:- BCH / C&S / Havells / Simens / L&T
3
-
-
S&F in repairs 2 pole 3 way selector switch for auto / manual / test, rated voltage 240 V AC, rated current 16 Amps fixing in existing AMF panel & connecting complete all as specified & directed . Make:- BCH / C&S / Havells / Simens / L&T
3
-
-
S&F in repairs indicating lamp LED type, size 22.5 mm voltage 240 V AC. fixing in existing AMF panel & connecting complete all as specified & directed by Engr-in-Charge. Make:- BCH / C&S / Havells / Simens / L&T
12
-
-
S&F in repairs push button with element for PB1 - Engine start / PB2 - Engine stop / PB3 - DG contactor ON / PB4 - DG contactor OFF / PB5 - Mains contactor ON / PB6 - Mains contactor OFF, fixing in existing AMF panel & connecting complete all as specified & directed by Engr-in-Charge. Make:- BCH / C&S / Havells / Simens / L&T
2
-
-
S&F in repairs Aux control relay with socket 3 C/O 12 V DC, 5 A fixing in existing AMF panel & connecting complete all as specified & directed . Make:- BCH / C&S / Havells / Simens / L&T
2
-
-
S&F in repairs amps meter digital type 0-400 Amps of size 96 mm x 96 mm, fixing in existing AMF panel & connecting complete all as specified & directed .
1
-
-
S&F in repair C T ratio 150 A/5A Class of accuracy 1, VA 15, ring type fixing in existing AMF panel & connecting complete all as specified & directed by Engr-in-Charge.
3
-
-
S&F in repair C T ratio 250A/5A Class of accuracy 1, VA 15, ring type fixing in existing AMF panel & connecting complete all as specified & directed by Engr-in-Charge.
3
-
-
S&F in repair C T ratio 50A/5A Class of accuracy 1, VA 15, ring type fixing in existing AMF panel & connecting complete all as specified & directed by Engr-in-Charge.
5
-
-
S&F in repairs Digital type DC Voltmeter, 0 to 30 V DC, size 96 mm x 96 mm fixing in existing AMF panel & connecting complete all as specified & directed by Engr -in-Charge
1
-
-
S&F in repairs Digital type DC Ammeter, 0 to 20 ADC, size 96 mm x 96 mm fixing in existing AMF panel & connecting complete all as specified & directed by Engr -in-Charge
1
-
-
Supply and fix in repairs MCB’s single pole 6-32 Amps, 415 volts with ‘C’ curve, fixing in existing AMF panel & connecting complete all as specified & directed .
20
-
-
Supply and fix in repairs Aux supply 12 V DC, voltage sensing relay 415 V AC fixing in existing AMF panel & connecting complete all as specified & directed . Make:- BCH / C&S / Havells / Simens / L&T
6
-
-
S & F in repair electronic controller for AMF panel of capacity 20 to 62.5 KVA DG sets showing the complete details to run the DG sets and to stop the DG sets complete with logical programming as per existing AMF panel all as directed.
4
-
-
S & F in repair electronic controller for AMF panel of capacity Controller for 82.5 KVA TO 200 KVA DG sets showing the complete details to run the DG sets and to stop the DG sets complete with logical programming as per existing AMF panel all as directed.
2
-
-
Dismantling of alternator assembly complete from DG set of capacity from 20 KVA/30KVA/40KVA and removing the burnt out copper winding cleaning of limb thoroughly and rewinding the same with supper enameled copper winding wire of the same gauge and turn with proper class of insulation impregnated & baking, assembling and testing complete all as specified & directed by Engineer-in-Charge.
1
-
-
M & L for rewinding of DG set alternator of 50 KVA -82.5 KVA capactity with existing size and gauge and adequate number of turns of super enamelled copper winding wire and bore conductor including varnishing insulating material drying baking heating and connection leads with thimble and making connection complete all as specified and directed by Engineer-in-Charge.
1
-
-
Supply and fix in Replacement of following spare parts in maintanance carried out in existing AMF panels.
-
-
-
Supply failure timer
4
-
-
Restoration timer
2
-
-
Diod 25 Amp thread type
2
-
-
Axillary contactor 3 phase suitable for AMF Panel
1
-
-
NC/NO relay complete
3
-
-
Under voltage relay
5
-
-
Time Delay relay
5
-
-
HRC fuse up 63 A to 250 A any type for backup/ short circuit protecton
9
-
-
M&L in replacement for on load changeover switch of capacity including sheet enclosure and removing old changeover switch any type and necessary fixing on wall/in LT panel. Make:Havells, C&S, L&T or equivalent make approved by GE.
-
-
-
250 KVA
1
-
-
100 KVA
2
-
-
63 KVA
1
-
-
Repair, Maintenance and painting of existing canopy of eco friendly DG Set , cleaning of internal & external parts, tightening of loose parts, lubricating checking of unserviceable Door locks and keys, replacing of damaged or burned inside sponge insulations, removing existing old rusted paint on outer porting of DG set canopy preparation of surface by using grinder, cleaning all rusted old surface properly apply primer putty on raugh surface of canopy and finished all raugh surface properly and necessary spary painting with two coatof super enamelled paint of same colour of company pattern on inside and out side of canopy chamber apply to match with existing colour good finish to intire satisfaction of engr-in-Charge of following capacity complete all as specified and directed.
Note:- Door lock shall be measured and paid separatly
-
-
-
100 KVA /160KVA
2
-
-
82.5 KVA
2
-
-
50 KVA
2
-
-
40 KVA
2
-
-
25/20 KVA
8
-
-
Material and labour for providing wooden plank for battery of DG Sets complete all as specified and directed.
6
-
-
Material and labour for shifting of DG set of any Capacity from old platform to new platform including provision of crane for lifting DG set including making new connection for AMF Panel to existing main panel of all as directed by Eng - in -charge.
2
-
-
Material and labour for reparing and painting of of LT/AMF panel door including replacement door handel, hinges, nut bolt, welding work completeincluding removing existing old rusted paint on outer porting of AMF panel preparation of surface by using grinder, cleaning all rusted old surface properly apply primer putty on raugh surface of panel and finished all raugh surface properly and necessary spary painting with two coat of super enamelled paint of approved colour by Engr-inCharge for inside and out side of panel intire satisfaction of engr-in-Charge all as directed.
18
-
-
Rerouting LT cable of any size from existing layout including excavation and returning filling but excluding of sand cushioning and cable cover protection complete
100
-
-
Supply and lay cable XLPE Insulated screened PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) 1100 Volts grade with stranded aluminium conductor of size 70 sqmm 3.5 core complete all as specified and directed.
50
-
-
Supply and lay cable XLPE Insulated screened PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) 1100 Volts grade with stranded aluminium conductor of size 16 sqmm 4 core complete all as specified and directed.
200
-
-
Excavation in trenches not exceeding 1.5 metres wide and not exceeding 1.5 metres in depth for foundation or laying/taking out existing pipe etc and getting out in soft/loose soil complete all as specified and as directed
50
-
-
Returning, filling in , including spreading, leveling, watering and well ramming in layers not exceeding 25 cm in any type of soil complete all as specified and as directed.
30
-
-
Removing excavated material not exceeding 50 metre and depositing where directed at a level not exceeding 1.5 metre above the starting point complete all as specified and as directed.
20
-
-
M&L for sand cushioning to with using clean dry and natural river sand gently punning below/around cable all as specified
16
-
-
M&L for well burnt bricks sub class ‘B’ as in protection of cable laid dry, flat abutting each other width wise all as directed by Engineer-in-Charge
1.6
-
-
M&L for providing necessary connection to run AMF panel only in night time of parimeter light by provding 230VAC 200W invertor and time switch including necessary control wiring modification and testing complete
3
-
-
Supply and fixing DC to AC Converter Inverter 200 W capacity input voltage 12 V output volatge 220V AC Make Microtech/Excide
3
-
-
Supply and fixing Daily Weekly Programmable Electronic 110 240 VAC Crono Timer Switch, 50/60 Hz, 1 C/O SPDT Make Gic L&T Cat. No. : 67DDT0 (Black) or equivelent in make Selec TS1W1
4
-
-
Material and Labour for cleaning and removing of vegetation, bushes, surface dressing up depth not less than 10cm to remove the vegitation up to root surrounding the AMF panel and DG set plateform all around Approx 25-30 Sqmtr area complete including providing lock all as specified and directed by Engr-in-charge.
Note :- The cleaning vegitation required quaterly, cleaning of each Quater measured one job for a installation.
60
-
-
Material and Labour for cleaning and removing of vegetation, surface dressing surrounding AMF panel the panel, welding of damaged panel doors, fixing of hinges, providing locking arrangements, applying one coat of primer, painting of panel with two coats synthetic enamel paint of existing colour complete including providing lock all as specified and directed by Engr-in-charge.
10
-
-
M&L for taking out fuel tank from DG Set of any capacity including, welding / brazing at all leakage joint to make leak proof & reinstalled as specified & directed .
1
-
-
Material and labour for making DG set platform suitable DG set up to 40 KVA size 4 mtr x 3 Mtr and Height 0.5 Mtr from ground level GL including excavation in trenches not less than 1 mtr, PCC 1:5:10 type E2 for foundation, brick work in cm 1:6, PCC 1:2:4 type B1 in copping, plaster 10mm thick in cm 1:6 om brick /complete surface PCC 1:4:8 type B1 sub base 75mm thick, as in flour RCC 1:2:4 type B1 100mm thick floor with 10mm dia bar using extra cement returning filling and removal on surplus soil, 3 coats of white washing on cement work for fixing transformer including ramp of suitable size mounting of transformer complete all as specified and as directed.
1
-
-
Dismentling of broken transperent acrylic sheet of metering section of DG Canopy door and Supply and fixing of new acrylic sheet of 3mm thick transperent along with rubber seal and making water proof the door complete
2
-
-
Checking/testing of Earth resistance value of earthing pits Installed inside Darjipura, Makarpura, harni camp and hari airfield area as requirement basis as directed by Engr in Charge or as schedule and making the damaged earthing serviceable by pouring salted water into earthing or making continuity by GI strips and bringing down the resistance value within specified limits. including maintenance of existing earthing by cleaning the earth chamber funnel and cleaning of vagetation surrouding earthing pit up to 2 mtr.
Note: (i) The contrcator will deploy a team for eacheach DG set at darjipura to test the resistance value of earthings in each zone to complete the process within one month. The entire process will be repeated after every six months (half yearly) upto completion of the contract. (ii) one earthing testing in one season is measured one job.(iii) Digital Earth tester will be arrenge by the contractor his own. (iv) Date of testing and due date of testing is to be written on a register with sign of user rep & Engr-in Charge . (iv) Testing and correction action is to be done within one month from date of commencement . earthings is to be completed within one month. Thereafter on half yearly basis or as directed byEngr-in charge and same is to be completed within one month.The contractor has to deploy electrician with helper and testing equipment and all the resources to complete the task within one month.(v) If any material required for improvement of resistence value which value is more than their permissible limit will be measured and paid seperately.
100
-
-
M&L for providing earthing complete with galvanised steel earth plate electrode 60 x 60cm x 6mm thick buried directly in ground (Earth pit not less than 2.25 meters deep below ground level) with top edge of the plate not less than 1.5 meters below normal ground level, connected to galvanised earth lead 32x6mm GI strip upto 7.5 meter long by means of bolts,nuts check nuts and washers of all galvanised iron or steel providing alternate layer of charcoal dust and salt providing alternate layer of charcoal and salt providing alternate layer of charcoal and salt providing alternate layer of charcoal and salt all as shown in electrical plate No.3 of SSR Part-1 and connected to test point including necessary excavation/ earth work in any type of soil/rock strata, PCC 1:3:6 type C1 cement concrete 1:2:4 type B1 reinforced with welded steel wire fabric (AMP) not less than 4 KG per Sqm funnel with wire mesh and watering pipe 20 mm dia bore (medium grade), PCC pit with 50mm thick PCC cover etc. including testing on completing including GI protection pipe 40mm dia medium grade for earthing lead complete all as specified and directed including demolition of old unservicable earthing.
Note : Earth strip and protection pipe up 7.5 Mtr is demmed to be included with unit rate of item
5
-
-
Supply only epoxy earth strip insulator reel type , 40mm dia x
20mm high x 12mm hole suitable for 32mmx6mm including brass base screw complete
100
-
-
S&F with replacement of GI strip 32 x 6 mm buried in ground after testing point complete.
50
-
-
Note for all items :- If any item gets repeated in this schedule, the lowest rate quoted for those same items by the L-1 bidder shall be considered for payment and decision of Accepting Officer i.e. GE(AF) Baroda in this regard shall be final and binding.
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