Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Civil And Construction
Civil Works Others
Electrical and Electronics
Electrical Works
Eprocure
Opening Date4 Sep 2024
Closing Date25 Sep 2024
Tender Amount₹ 29,00,000 
Notes
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Costs

Summary

Repairs Day To Day Maint Of Standby Dg Set Amf Panel Control

Description

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Maintenance and servicing of 100 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'A' check of the engine complete for smooth functioning all as per manufacturer's instructions and as directed

14

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Maintenance and servicing of 82.5/62.5 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'A' check of the engine complete for smooth functioning all as per manufacturer's instructions and as directed

84

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Maintenance and servicing of 50 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'A' check of the engine complete for smooth functioning all as per manufacturer's instructions and as directed

28

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Maintenance and servicing of 40/30 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'A' check of the engine complete for smooth functioning all as per manufacturer's instructions and as directed

42

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Maintenance and servicing of 25 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'A' check of the engine complete for smooth functioning all as per manufacturer's instructions and as directed

56

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Maintenance and servicing of 20 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'A' check of the engine complete for smooth functioning all as per manufacturer's instructions and as directed

56

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Maintenance and servicing of 15 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF) and carrying out routine 'A' check of the engine complete for smooth functioning all as per manufacturer's instructions and as directed

56

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Maintenance and servicing of 12.5/10 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF) and carrying out routine 'A' check of the engine complete for smooth functioning all as per manufacturer's instructions and as directed

28

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Maintenance and servicing of 5 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF) and carrying out routine 'A' check of the engine complete for smooth functioning all as per manufacturer's instructions and as directed

28

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NOTES (For Items 1 to 12 above) : (i) Control switches such as MCCB, Main switch, contactors, multi display meter and engine control unit shall be out of scope of the item of work and the rate quoted shall exclusive of servicing/ maintenance of the above said fittings. (ii) Servicing of DG Set along with connected Alternator and AMF Panel Board including 'A' Check of the Engine shall be carried out once in every 15 days (Except during the month when 'B' check is carried out) as directed by the Engineer-in-charge and the Contractor shall carry out periodical inspections during the maintenance period and he shall be responsible for the smooth functioning of the DG set for a period of 30 days from the date of service and shall also attend all the maintenance works as and when required in that period except in case of Major repairs.( List DG as 5KVA-02 Nos, 10KVA-01No,12.5KVA-1Nos, 15KVA-4Nos, 20 KVA-4Nos,25KVA-4Nos, 30KVA-2Nos, 40KVA-01No,50KVA-2 Nos ,62.5KVA-01NOs, Nos 82.5KVA-5 Nos ,100kva-01 Nos 125 KVA-3 Nos, 200KVA-01Nos,320 kva-1 No)

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(ii) Serviceaing of AMF panel shall included with cleaning of dust inside with blower, cleaning of moving part /contacts from CT cleaner, tightening of loose parts /electrical wires, cleaning of contractors, relays and junction points, servicing/ adjustment of relay, complete testing of AMF relay with necessary settings and load management system complete with replacement of worn out unserviceable components /burnt wires thimbles /lugs complete tested automatic start the DG set on mains fails in presence of MES rap. (iii) Spare parts required for replacement during the maintenance period shall be measured and paid separately at supply only rates and cost of labour for fixing these spares shall be deemed to be included in the rate quoted for this item. (iv) Cost of all consumables required during the maintenance period shall be deemed to be included in the rate quoted for this item. (v) List of checks to be carried out under 'A' check is attached as Appendix 'A' to the Particular specifications.

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SERVICE DONE ‘A’ CHECK As per items in Sch ‘A’ 1. Check Engine Oil Level 2. Check Oil Bath Cleaner Oil Level 3. Drain Sediment From Fuel Tanks 4. Clean Pre Cleaner Dust Pen 5. Check Air Cleaner Rostnction 6. Clean/Change Air Cleaner Element 7. Check Coolant Level 8. Record Oil Presure 9. Check Battery Voltage and Water Level and Apply Jelly on terminates. 10. Check and Tight all Bolts and Nuts of Engine and Altemator. 11. Check all AVM Pads 12. Check Throltle Linkage 13. Change Full Filter 14. Clean Fuel Tank Breather 15. Record RPM, Voltage, AMPS & H2 16. Record Oil Pressure. 17. Clean / Change Crank Case Breather 18. Check Air Piping 19. Clean Oil Both Air Cleaner Tray Screen 20. Change Water Filter 21. Check / Adjust Belts 22. Clean Oil Bath Air Cleaner 23. Check Fan Hub / Air Blower Hub and Water Pump 24. Clean and Calibrate Injector Replaca Fuel Pump Filter Screen and Magnet

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25. Check Fuel Pump Calibration 26. Clean Turbocharger 27. Check Turbocharger Bearing Clearance 28. Tighten Manifold Nuts or Copscrews 29. Rebuild or Replace Water Pump 30. Replace Hose 31. Clean Electrical Connections 32. Check Safety Controls 33. Clean Cooling System / Rediator Assy. 34. Clean Engine and Alternator Assy. Note : If any addition requirement for ‘A’ Check as per directed by Engineer-in-Charge

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Maintenance and servicing of 320 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'B' check of the engine including items covered in 'A' check complete for smooth functioning all as per manufacturer's instructions and as directed

2

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Maintenance and servicing of 200 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'B' check of the engine including items covered in 'A' check complete for smooth functioning all as per manufacturer's instructions and as directed

2

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Maintenance and servicing of 125 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'B' check of the engine including items covered in 'A' check complete for smooth functioning all as per manufacturer's instructions and as directed

6

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Maintenance and servicing of 100 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'B' check of the engine including items covered in 'A' check complete for smooth functioning all as per manufacturer's instructions and as directed

2

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Maintenance and servicing of 82.5 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'B' check of the engine including items covered in 'A' check complete for smooth functioning all as per manufacturer's instructions and as directed

10

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Maintenance and servicing of 62.5 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'B' check of the engine including items covered in 'A' check complete for smooth functioning all as per manufacturer's instructions and as directed

2

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Maintenance and servicing of 50 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'B' check of the engine including items covered in 'A' check complete for smooth functioning all as per manufacturer's instructions and as directed

4

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Maintenance and servicing of 40 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'B' check of the engine including items covered in 'A' check complete for smooth functioning all as per manufacturer's instructions and as directed

2

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Maintenance and servicing of 30 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'B' check of the engine including items covered in 'A' check complete for smooth functioning all as per manufacturer's instructions and as directed

4

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Maintenance and servicing of 25 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'B' check of the engine including items covered in 'A' check complete for smooth functioning all as per manufacturer's instructions and as directed

8

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Maintenance and servicing of 20 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'B' check of the engine including items covered in 'A' check complete for smooth functioning all as per manufacturer's instructions and as directed

8

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Maintenance and servicing of 15 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'B' check of the engine including items covered in 'A' check complete for smooth functioning all as per manufacturer's instructions and as directed

8

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Maintenance and servicing of 10 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'B' check of the engine including items covered in 'A' check complete for smooth functioning all as per manufacturer's instructions and as directed

2

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Maintenance and servicing of 5 KVA DG set of any make Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF) and carrying out routine 'B' check of the engine including items covered in 'A' check complete for smooth functioning all as per manufacturer's instructions and as directed

4

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NOTES (For Items 13 to 26 above) : (i) Control switches such as MCCB, Main switch, contactors, multi display meter and engine control unit shall be out of scope of the item of work and the rate quoted shall exclusive of servicing/ maintenance of the above said fittings (ii) 'B' check shall be carried out once in every six months or 250 hours of running of DG Set whichever is earlier. Servicing of DG Set along with connected Alternator and Panel Board including items covered in 'A' Check of the Engine shall also be carried out in that month as directed by the Engineer-in-charge and the Contractor shall carry out periodical inspections during the maintenance period and he shall be responsible for the smooth functioning of the DG set for a period of 30 days from the date of service and shall also attend all the maintenance works as and when required in that period except in case of Major repairs (iii) Spare parts, engine oil and radiator coolant oil required for replacement during the maintenance period shall be measured and paid separately at supply only rates and cost of labour for fixing these spares/ filling of oils shall be deemed to be included in the rate quoted for this item.

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(iv) Cost of all consumables required during the maintenance period shall be deemed to be included in the rate quoted for this item,contractor to be provided fuel filter, oil filter, water filter,top head gaskets,fuel pipes, battery terminal, battery lead and distilled water. (v) List of checks to be carried out under 'B' check is attached as Appendix 'B' to the Particular specifications. SERVICE DONE ‘B’ CHECK As per items in Sch ‘A’ 1. Check Engine Oil Level 2. Check Oil Bath Cleaner Oil Level 3. Drain Sediment From Fuel Tanks 4. Clean Pre Cleaner Dust Pen 5. Check Air Cleaner Rostnction 6. Clean/Change Air Cleaner Element 7. Change Oil Bath Cleaner Oil 8. Check Coolant Level 9. Change Engine Oil 10. Change Engine Fuel Flow Oil Filter 11. Change By Pass Filter 12. Record Oil Presure 13. Check Battery Voltage and Water Level and Apply Jelly on terminates. 14. Check and Tight all Bilts and Nuts of Engine and Altemator. 15. Check all AVM Pads 16. Check Diaphragm Compling 17. Check Tappet Clearance 18. Repalce the Valve Door Gasket

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19. Check Throltle Linkage 20. Change Full Filter 21. Clean Fuel Tank Breather 22. Check erehuft for leakage 23. Check Carbon brush & Connection in Alternator 24. Record RPM, Voltage, AMPS & H2 25. Record Oil Presure. 26. Clean / Change Crank Case Breather 27. Check Air Piping 28. Clean Oil Both Air Cleaner Tray Screen 29. Change Water Filter 30. Check / Adjust Belts 31. Adjust injectors and Valves 32. Clean Oil Bath Air Cleaner 33. Check Fan Hub / Air Blower Hub and Water Pump 34. Clean and Calibrate Injector Replaca Fuel Pump Filter Screen and Magnet 35. Check Fuel Pump Calibration 36. Clean Turbocharger 37. Check Turbocharger Bearing Clearance 38. Tighten Manifold Nuts or Copscrews 39. Rebuild or Replace Water Pump 40. Replace Hose 41. Clean Electrical Connections 42. Check Safety Controls 43. Clean Cooling System / Rediator Assy. 44. Clean Engine and Alternator Assy. Note : If any addition requirement for ‘B’ Check as per directed by Engineer-in-Charge

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Repair / overhauling of following mentioned Self Starter assembly of DG Set by disconnecting and removing from the engine, cleaning of all accessories, replacing of worn out parts such as brushes, bushes, contact plates, jumping leads and seals, revarnishing the field coil, armature and re-assembling the same and re-fixing into the engine including testing all as per manufacturer's instructions and as directed. (a) Self starter assembly, 12 Volt DC 320 KVA

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All as per item No 27 above but Self starter assembly, 12Volt DC 200/125 kva

4

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All as per item No 27 above but Self starter assembly, 12Volt DC 100/82.5 kva

6

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All as per item No 27 above but Self starter assembly, 12Volt DC 40 kva to 62.5 KVA

4

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All as per item No 27 above but Self starter assembly, 12Volt DC up to 30 kva

18

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Dismataling and taking out burnt or unserviceable Self starter 12V/24V DC from existing DG set and rewinding of Self starter 12 V DC motor with same gauge copper winding wire ISI mark including providing paper insulation varnishing drying complete to achive appropriate insulation resistance and refixing and testing complete

18

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Repair / overhauling/Descaling of following mentioned radiator assembly of DG set by disconnecting and removing from the engine, dismantling the top and bottom chambers, descaling the sediments, scales, corrosion etc. by means of acid, cleaning and high pressure water washing, air cleaning, re-assembling the same with new gaskets including arresting leakages, if any and fixing to the engine with new hoses, clips etc. all as required and as directed. Note: The rate quoted shall be inclusive of transporting of the radiator to the workshop and back and all incidental charges.

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(a) Radiator assembly 320 KVA capacity

1

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All as per item No 33 above but Radiator assembly 200/125KVA/100KVA/82.5 KVA/ 50KVAcapacity.

8

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All as per item No 33 above but Radiator assembly 30kva/25KVA/20KVA/15KVA/12.5 KVA/10 KVA/5KVA capacity.

7

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Supply only following filters of DG Set capacity 5 KVA to 20 KVA

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Air filter

12

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Oil filter

12

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Fuel Water Seperator

12

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Fuel filter set

12

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Supply only following filters of DG Set capacity 25 KVA To 50 KVA

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Air Filter Primary

9

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Air Filter Safety Inner

9

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Fuel Water Seperator

9

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Oil Filter

9

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Fuel Filter set

9

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Supply only following filters of DG Set capacity DG Set Capcity 62.5 KVA to 100KVA

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Air Filter Primary

9

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Air Filter Safety Inner

9

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Fuel Water Seperator

9

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Oil Filter

9

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Fuel Filter set

9

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Supply only following filters of DG Set capacity of DG Set capacity 125 KVA

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Air Filter outer

3

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Air filter Inner

3

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Fuel Water Seperator

3

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Oil Filter

3

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Fuel Filter set

3

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Lub Oil filter

3

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Supply only following filters of DG Set capacity of DG Set capacity 200 KVA

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Air Filter outer

1

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Air filter Inner

1

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Fuel Water Seperator

1

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Oil Filter

1

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Fuel Filter set

1

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Lub Oil filter

1

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Supply only following filters of DG Set capacity of DG Set capacity 320 KVA

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Air Filter outer

1

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Air filter Inner

1

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Fuel Water Seperator

1

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Oil Filter

1

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Fuel Filter set

1

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Lub Oil filter

1

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Supply only follwing items:-

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Battery terminal heavy duty of brass.

38

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Distilled water (In 1 ltr bottel)

460

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Coolant for radiator.

380

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Engine oil SAE 20W-40W. Make : Servo/ Castrol/VOLVOLINE/ IOC/HP

460

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Supply only Coolant hose set suitable for 200/320 KVA DG set complete all as directed by Engr-in-charge.

2

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Supply only Coolant hose set suitable for 100/125 KVA DG set complete all as directed by Engr-in-charge.

2

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Supply only Coolant hose set suitable for 40 KVA/82.5KVA DG set complete all as directed by Engr-in-charge.

5

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Supply only Coolant hose set suitable for 20KVA/30 KVA DG set complete all as directed by Engr-in-charge.

4

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Supply only Fuel hose set suitable for 200/320 KVA DG set complete all as directed by Engr-in-charge.

2

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Supply only Fuel hose set suitable for 100/125 KVA DG set complete all as directed by Engr-in-charge.

2

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Supply only Fuel hose set suitable for 40 KVA/82.5 KVA DG set complete all as directed by Engr-in-charge.

5

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Supply and fix in repairs fuel flexible pipe wire braded,1,1/4''to 3/8''PVC best quality.

55

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Supply and fix in repair Oil pressure gauge complete.

8

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Supply and fix in repair Oil pressure Switch complete.

8

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Supply and fix in repair Water temperature gauge

7

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Supply and fix in repair Ignition switch

12

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Supply and fix in repair Indicating lamp

14

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Supply and Fix in repairs solenoid switch, 240 volts, suitable for 320 KVA/200KVA/125kva/100kva/82.5 KVA DG set.

8

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Supply and Fix in repair solenoid switch, 240 volts, suitable for 12.5 to 50 KVA DG set

10

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S&F in repairs Automatic voltage regulator (AVR) Suitable for DG Set 320/200KVA/125/100kva/82.5 KVA

6

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S&F in repairs Automatic voltage regulator (AVR) Suitable for DG Set 25kva to 50 KVA

6

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S&F in repairs Automatic voltage regulator (AVR) Suitable for DG Set 5KVA to 20 KVA

8

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Supply and fixing in repairs automatic Battery charger suitable for AMF Panels mounted capacity 12/24 volt 10 Amps of suitable for charging the battery up 180 AH capacity, input votage 230V Make :ELNIX/Syspro/

12

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Supply and fix in repairs fan belt as per existing make for the following capacities of DG sets. (a) 320 KVA/200KVA/125/100 KVA/82.5kva

8

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All as per item No 47 above but 5 to 50KVA

16

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Supply and Fix in repair Lead acid battery, 12 volt, 180 AH Make: Exide or Equivalent make approved by GE.

5

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Supply and Fix in repair Lead acid battery, 12 volt, 150 AH Make: Exide or Equivalent make approved by GE.

6

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Supply and Fix in repair Lead acid battery, 12 volt, 100 AH Make: Exide or Equivalent make approved by GE.

6

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Overhauling the fuel injection pump assembly and injectors, disconnecting the fuel supply lines, and taking out Fuel Injection Pump (FIP) to workshop for servicing/repair, replacement the worn out/un serviceable parts like service kit, D-Valve, Elements, nozzles etc., as required and calibrating the same, assembling at site and testing on load all as directed for the following capacity of Gen sets:- (a)320 KVA

1

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All as per item No 52 above but for 200KVA/125 KVA

4

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All as per item No 52 above but 100 KVA to 82.5 KVA

5

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All as per item No 52 above but 25 KVA to 50 kva

4

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All as per item No 52 above but 5KVA to 20 KVA

6

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Disconnecting the inlet and outlet supply of the fuel tank cleaning the tank internally by draining out the fuel into clean container , taking out the corroded sludge and foreign impurities ,cleaning with pressure water and air, drying the tank, preparing the external old painted surface of tank including steel platform /stand of fuel tank and painting the prepared surface with one coat of synthetic enamel paint of existing shade, including writing SM /MES No & date of cleaning of fuel tank complete all as directed for the following capacity of Gen sets :- 320 KVA DG set Diesel Generator Sets including connected Alternator, Panel Board (AMF/ Non AMF)

1

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All as per item No 57 above but for 200/125 KVA .

3

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All as per item No 57 above but 100 KVA .

1

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All as per item No 57 above but 82.5 KVA .

5

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All as per item No 57 above but 50 KVA .

2

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All as per item No 57 above but 25 to 30 KVA .

5

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All as per item No 57 above but 5 to 20 KVA .

10

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M&L for repairs in Right / Left hand lock with catcher for acoustic enclosure (canopy) of any capacity DG sets all as specified & directed.

16

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Material and Labour for servicing of Turbo charger including Replacemnt of Turbo charger kit for capacity 250KVA /125 KVA/82.5KVA/62.5KVA complete all as directed by Engineer-in-Charge.

3

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Supply and fix fuel governing controler for 82.5 to 125 KVA DG set complete all as directed by Engr-in-charge.

1

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M&L in repairs for Dial type mechanical fuel level indicator for any capacity DG set complete all as specified & directed.

8

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Material and Labour in taking down carefully Old rusted silencer & exhaust pipe from engine scraping & welding, cleaning in side & out side applying one coat of zink primer for out side silencer pipe and painting with 2 coat of syenthetic enameled paint for expose portation of exhaustcomplete all as directed by Engr-in-charge..

9

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Labour only for attending emergancy complaint of the DG set with AMF Panel complaints carried out by manufacture's authorised mechanic from the servicing centre without any delay with rectified the defects by carefuly opening and check the DG set parts which defects find out at site and replace the defected parts from the DG Set for smooth functioning as directed and specified by the Engr in charge at site (Supply and Replacement item shall paid and measured seperately)

120

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S&F in repairs 4 Pole, 32 Amp power contactor, AC 3 rating,415 V and Conforms to IS / IEC 60947-4-1 & IEC 60947-4-1 fixed in existing panel & connecting complete all as specified & directed Make:- L&T (Type MCX 03 and cat no.CS97011) or equivalent of make siemens/ABB

6

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S&F in repairs 4 Pole, 63 Amp power contactor, AC 3 rating,415 V and Conforms to IS / IEC 60947-4-1 & IEC 60947-4-1 fixed in existing panel & connecting complete all as specified & directed Make:- L&T (Type MCX 12 and cat no.CS97014) or equivalent of make siemens/ABB

8

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S&F in repairs 4 Pole, 95/100 Amp power contactor, AC 3 rating,415 V and Conforms to IS / IEC 60947-4-1 & IEC 60947-4-1 fixed in existing panel & connecting complete all as specified & directed Make:- L&T (Type MCX 22 and cat no.CS97017) or equivalent of make siemens/ABB

5

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S&F in repairs 4 Pole, 125/130 Amp power contactor, AC 3 rating,415 V and Conforms to IS / IEC 60947-4-1 & IEC 60947-4-1 fixed in existing panel & connecting complete all as specified & directed Make:- L&T (Type MCX 23 and cat no.CS970118) or equivalent of make siemens/ABB

3

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S&F in repairs 4 Pole, 160 Amp power contactor, AC 3 rating,415 V and Conforms to IS / IEC 60947-4-1 & IEC 60947-4-1 fixed in existing panel & connecting complete all as specified & directed Make:- L&T (Type MCX 32 and cat no.CS97020) or equivalent of make siemens/ABB

2

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S&F in repairs 4 Pole, 200 Amp power contactor, AC 3 rating,415 V and Conforms to IS / IEC 60947-4-1 & IEC 60947-4-1 fixed in existing panel & connecting complete all as specified & directed Make:- L&T (Type MCX 33 and cat no.CS97021) or equivalent of make siemens/ABB

2

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S&F in repairs MCCB 250 Amps, 4 pole, breaking capacity 35/36 kA with thermal Magnetic release range 200 Amps to 250 Amps, fixed in existing panel & connecting complete all as specified & directed by Engr-in-Charge.

4

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S&F in repairs MCCB 160 Amps, 4 pole, breaking capacity 25 kA, with thermal Magnetic release adjustable type fixed in existing panel & connecting complete all as specified & directed by Engr-in-Charge.

4

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S&F in repairs MCCB 100 Amps, 4 pole, breaking capacity 25 kA, with thermal Magnetic release adjustable type fixed in existing panel & connecting complete all as specified & directed by Engr-in-Charge.

7

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S&F in repairs 2 pole DC supply ON / OFF selector switch, rated voltage 12 V DC rated current 16 A fixing in existing AMF panel & connecting complete all as specified & directed Make:- BCH / C&S / Havells / Simens / L&T

5

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S&F in repairs 2 pole 3 way selector switch for auto / manual / test, rated voltage 240 V AC, rated current 16 Amps fixing in existing AMF panel & connecting complete all as specified & directed . Make:- BCH / C&S / Havells / Simens / L&T

5

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S&F in repairs indicating lamp LED type, size 22.5 mm voltage 240 V AC. fixing in existing AMF panel & connecting complete all as specified & directed by Engr-in-Charge. Make:- BCH / C&S / Havells / Simens / L&T

18

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S&F in repairs push button with element for PB1 - Engine start / PB2 - Engine stop / PB3 - DG contactor ON / PB4 - DG contactor OFF / PB5 - Mains contactor ON / PB6 - Mains contactor OFF, fixing in existing AMF panel & connecting complete all as specified & directed by Engr-in-Charge. Make:- BCH / C&S / Havells / Simens / L&T

8

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S&F in repairs Aux control relay with socket 3 C/O 12 V DC, 5 A fixing in existing AMF panel & connecting complete all as specified & directed . Make:- BCH / C&S / Havells / Simens / L&T

4

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S&F in repairs amps meter digital type 0-400 Amps of size 96 mm x 96 mm, fixing in existing AMF panel & connecting complete all as specified & directed .

4

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S&F in repair C T ratio 150 A/5A Class of accuracy 1, VA 15, ring type fixing in existing AMF panel & connecting complete all as specified & directed by Engr-in-Charge.

6

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S&F in repair C T ratio 250A/5A Class of accuracy 1, VA 15, ring type fixing in existing AMF panel & connecting complete all as specified & directed by Engr-in-Charge.

6

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S&F in repair C T ratio 50A/5A Class of accuracy 1, VA 15, ring type fixing in existing AMF panel & connecting complete all as specified & directed by Engr-in-Charge.

5

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S&F in repairs Digital type DC Voltmeter, 0 to 30 V DC, size 96 mm x 96 mm fixing in existing AMF panel & connecting complete all as specified & directed by Engr -in-Charge

4

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S&F in repairs Digital type DC Ammeter, 0 to 20 ADC, size 96 mm x 96 mm fixing in existing AMF panel & connecting complete all as specified & directed by Engr -in-Charge

4

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Supply and fix in repairs MCB’s single pole 6-32 Amps, ‘C’ curve, fixing in existing AMF panel & connecting complete all as specified & directed .

35

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Supply and fix in repairs Aux supply 12 V DC, voltage sensing relay 415 V AC fixing in existing AMF panel & connecting complete all as specified & directed . Make:- BCH / C&S / Havells / Simens / L&T

11

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Supply and fix in repairs of DG SET coupling 30 to 82.5 KVA

6

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S & F in repair electronic controller for AMF panel of capacity 12.5 to 50 KVA DG sets showing the complete details to run the DG sets and to stop the DG sets complete with logical programming as per existing AMF panel all as directed.

6

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S & F in repair electronic controller for AMF panel of capacity Controller for 82.5 KVA TO 125 KVA DG sets showing the complete details to run the DG sets and to stop the DG sets complete with logical programming as per existing AMF panel all as directed.

5

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S & F in repair electronic controller for AMF panel of capacity Controller for 200 KVA TO 320 KVA DG sets showing the complete details to run the DG sets and to stop the DG sets complete with logical programming as per existing AMF panel all as directed.

2

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Dismantling of alternator assembly complete from DG set of capacity from 15KVA to 82.5KVA and removing the burnt out copper winding cleaning of limb thoroughly and rewinding the same with supper enameled copper winding wire of the same gauge and turn with proper class of insulation impregnated & baking, assembling and testing complete all as specified & directed by Engineer-in-Charge.

2

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M & L for rewinding of DG set alternator of 100KVA To 320 KVA capactity with existing size and gauge and adequate number of turns of super enamelled copper winding wire and bore conductor including varnishing insulating material drying baking heating and connection leads with thimble and making connection complete all as specified and directed by Engineer-in-Charge.

2

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Material and labour for Maintenance of AMF panel and cleaning of dust inside with blower, cleaning of moving part /contacts from CT cleaner, tightening of loose parts /electrical wires, cleaning of contractors, relays and junction points, servicing/ adjustment of relay, complete testing of AMF relay with necessary settings and load management system complete with replacement of worn out unserviceable components /burnt wires thimbles /lugs complete tested For DG set up to 320 KVA complete all as specified and directed. Note :- Parts /components for replacement shall be measured and paid for seperately.

64

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Supply and fix in Replacement of following spare parts in maintanance carried out in existing AMF panels.

-

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Supply failure timer

11

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Restoration timer

6

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Diode 25 Amp thread type

6

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Axillary contactor 3 phase suitable for AMF Panel

6

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NC/NO relay complete

10

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Under/over voltage relay

11

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Time Delay relay

11

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HRC fuse up 63 A to 250 A any type for backup/ short circuit protecton

20

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M&L in replacement for on load changeover switch of capacity including sheet enclosure and removing old changeover switch any type and necessary fixing on wall/in LT panel. Make:Havells, C&S, L&T or equivalent make approved by GE.

-

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250 KVA

1

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100 KVA

3

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63 KVA

1

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Repair, Maintenance and painting of existing canopy of eco friendly DG Set , cleaning of internal & external parts, tightening of loose parts, lubricating checking of unserviceable Door locks and keys, replacing of damaged or burned inside sponge insulations, removing existing old rusted paint on outer porting of DG set and canopy preparation of surface by using grinder, cleaning all rusted old surface properly apply primer putty on rough surface of canopy and finished all rough surface properly and necessary spary painting with two coat of super enamelled paint of same colour of company pattern on inside and out side of canopy chamber and dg set apply to match with existing colour good finish to intire satisfaction of engr-in-Charge of following capacity complete all as specified and directed. Note:- Door lock shall be measured and paid separatly

-

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200KVA/320KVA

2

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82.5 TO 125 KVA

8

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25 to 50 KVA

8

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10 to 20 KVA

9

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Material and labour for providing wooden plank for battery of DG Sets complete all as specified and directed.

12

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Material and labour for shifting of DG set of any Capacity from old platform to new platform including provision of crane for lifting DG set including making new connection for AMF Panel to existing main panel of all as directed by Eng-in-charge.

2

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Material and labour for reparing and painting of of LT/AMF panel door including replacement door handel, hinges, nut bolt, welding work completeincluding removing existing old rusted paint on outer porting of AMF panel preparation of surface by using grinder, cleaning all rusted old surface properly apply primer putty on rough surface of panel and finished all rough surface properly and necessary spary painting with two coat of super enamelled paint of approved colour by Engr-inCharge for inside and out side of panel intire satisfaction of engr-in-Charge all as directed.

24

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Supply and lay cable XLPE Insulated screened PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) 1100 Volts grade with stranded aluminium conductor of size 95 sqmm 3.5 core complete all as specified and directed.

90

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Supply and lay cable XLPE Insulated screened PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) 1100 Volts grade with stranded aluminium conductor of size 50 sqmm 3.5 core complete all as specified and directed.

110

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Supply and lay cable XLPE Insulated screened PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) 1100 Volts grade with stranded aluminium conductor of size 16 sqmm 4 core complete all as specified and directed.

100

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Excavation in trenches not exceeding 1.5 metres wide and not exceeding 1.5 metres in depth for foundation or laying/taking out existing pipe etc and getting out in soft/loose soil complete all as specified and as directed

58

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Returning, filling in , including spreading, levelling, watering and well ramming in layers not exceeding 25 cm in any type of soil complete all as specified and as directed.

52

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Removing excavated material not exceeding 50 metre and depositing where directed at a level not exceeding 1.5 metre above the starting point complete all as specified and as directed.

6

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M&L for sand cushioning to LT cable with using clean dry and natural river sand gently punning below/ around cable complete all as specified and directed.

21

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M&L well burnt bricks sub class 'B' as in protection of cable laid dry, flat abutting each other width wise complete all as specified and directed.

2

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Providing necessary connection to run AMF panel only in night time of parimeter light by providing 230VAC 200W invertor and time switch including necessary control wiring modification and testing complete

2

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Material and Labour for cleaning and removing of vegetation, bushes, surface dressing up depth not less than 10cm to remove the vegitation up to root surrounding the AMF panel and DG set plateform all around Approx 25-30 Sqmtr area complete including providing lock all as specified and directed by Engr-in-charge. Note :- The cleaning vegitation required quarterly, cleaning of each Quarter measured one job for a installation.

100

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Material and Labour for cleaning and removing of vegetation, surface dressing surrounding AMF panel the panel, welding of damaged panel doors, fixing of hinges, providing locking arrangements, applying one coat of primer, painting of panel with two coats synthetic enamel paint of existing colour complete including providing lock all as specified and directed by Engr-in-charge.

20

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M&L for taking out fuel tank of DG Set, welding / brazing at all leakage joint to make leak proof & reinstalled as specified & directed .

2

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Dismentling of broken transparent acrylic sheet of metering section of DG Canopy door and Supply and fixing of new acrylic sheet of 3mm thick transparent along with rubber seal and making water proof the door complete

3

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Checking/testing of Earth resistance value of earthing pits Installed inside Makarpura, harni camp and hari airfield area as requirement basis as directed by Engr in Charge or as schedule and making the damaged earthing serviceable by pouring salted water into earthing or making continuity by GI strips and bringing down the resistance value within specified limits. including maintenance of existing earthing by cleaning the earth chamber funnel and cleaning of vagetation surrouding earthing pit up to 2 mtr. Note: (i) The contrcator will deploy a team for eacheach DG set at darjipura to test the resistance value of earthings in each zone to complete the process within one month. The entire process will be repeated after every six months (half yearly) upto completion of the contract. (ii) one earthing testing in one season is measured one job. (iii) Digital Earth tester will be arrenge by the contractor his own. (iv) Date of testing and due date of testing is to be written on a register with sign of user rep & Engr-in Charge . (iv) Testing and correction action is to be done within one month from date of commencement . earthings is to be completed within one month. Thereafter on half yearly basis or as directed byEngr-in charge and same is to be completed within one month.The contractor has to deploy electrician with helper and testing equipment and all the resources to complete the task within one month. (v) If any material required for improvement of resistence value which value is more than their permissible limit will be measured and paid seperately.

100

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M&L for providing earthing complete with galvanised steel earth plate electrode 60 x 60cm x 6mm thick buried directly in ground (Earth pit not less than 2.25 meters deep below ground level) with top edge of the plate not less than 1.5 meters below normal ground level, connected to galvanised earth lead 32x6mm GI strip upto 7.5 meter long by means of bolts,nuts check nuts and washers of all galvanised iron or steel with providing alternate layer of charcoal and salt all as shown in electrical plate No.3 of SSR Part-1 with 2 beg water mixed solution of earth conductivity enhancing compound around both side over salt and charcoal layer and connected to test point including necessary excavation/ earth work in any type of soil/rock strata, PCC 1:3:6 type C1 cement concrete 1:2:4 type B1 reinforced with welded steel wire fabric (AMP) not less than 4 KG per Sqm funnel with wire mesh and watering pipe 20 mm dia bore (medium grade), PCC pit with 50mm thick PCC cover etc. including testing on completing including GI protection pipe 40mm dia medium grade for earthing lead complete all as specified and directed including demolition of old unservicable earthing. Note : Earth strip and protection pipe up 7.5 Mtr is demmed to be included with unit rate of item

8

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Supply only epoxy earth strip insulator size 32mmx6mm including bas base screw complete

100

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S&F with replacement of GI strip 32 x 6 mm buried in ground after testing point complete.

100

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Material and labour for welding / brazing of earthing Al / GI strips at various locations of size 25mm to 50mm width of thickness 3mm / 5mm / 6 mm by using welding rod material including removing of existing nut, bolt and insulator and refixng after brazing complete all as specified and directed. Note :- 1. Any damage of building portion during working time will be repaired and made good deemed included in quoated rate of item. 2. Contractor shall be responsible to replace old warnout nut bolt and insulators with new material. cost of matrial also deemed included in quoated.

100

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