Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Machinery and Tools
Eprocure
Opening Date5 Sep 2024
Closing Date26 Sep 2024
Tender Amount₹ 45,00,000 
Notes
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Costs

Summary

Repair/maint Of Eot Cranes Including Pneumatic Pressure Pipe Lineand Connected Crane Accessories At Af Stn Tughlakabad Under Ge (af)tughlakabad

Description

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BOQ Items

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M&L for Replacement of heavy duty thruster brake suitable for 7.5 to 10 Ton EOT Crane complete all as per site requirement and specified by Engr-in-charge. . Make Magtech.

11

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M&L in replacement of step down transformer 300 VA/415/110/24 volt suitable for 1/2 Ton/1Ton EOT crane. Make- Universal.

7

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M&L in replacement of step down transformer 300 VA/415/110/24 volt suitable for 3 to 5 ton EOT crane. Make- Universal.

6

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M&L in replacement of step down transformer 300 VA/415/110/24 volt suitable for 7.5 to 10 ton EOT crane. Make- Universal.

5

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S&F in replacement of galvanized steel wire rope of nominal dia 12mm having maximum Tensile strength of 1960 N/mm2 for EOT crane 10 ton as per existing make and type heavy duty complete all as specified and directed

80

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S&F in replacement of galvanized steel wire rope of nominal dia 10mm having maximum Tensile strength of 1960 N/mm2 for EOT crane 2/3/5 ton as per existing make and type heavy duty complete all as specified and directed. .

120

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S&F in replacement of galvanized steel wire rope of nominal dia 08mm having maximum Tensile strength of 1960 N/mm2 for EOT crane 1.25, 1.00 & 0.5 ton as per existing make and type heavy duty complete all as specified and directed.

145

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M&L for crane load testing of 0.5 ton EOT crane at 110% of the safe working load by providing dead load/load test block for capacity test on all the motions of cranes (dead weight load to be arranged by the Contractor). Note:(a) Record of load test kept in record duly signed by user’s rep / MES rep and no extra payment shall be made on this account. A load testing certificate furnished by OEM shall be submitted by the contractor after load tetsing for every individual crane. (b) Contractor will ensure all the cranes are in serviceable condition before starting the load testing. If any crane are in unserviceable condition the same will be made serviceable before starting the load testing. (c) Contractor will provide safty pecaution as required basis.

5

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All as per item No11 but for capacity 1 ton

12

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All as per item No11 but for capacity 3 ton

11

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All as per item No 11 but for capacity 5 ton

6

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All as per item No 11 but for capacity 10 ton

4

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M & L for locating the fault in E.O.T Crane of any capacity upto 10 Ton including rectification of defects such as tightening of nut and bolts, checking and rectifying loose connection of control panel, accessories and current collectors replacing of fuse wire, etc to keep the crane functional and making the free movement of entire unit as directed by Engr-in-Charge. Note : (a) Contractor will send their tech qualified rep for taking over daily crane complaint from user end and to rectify the same including open the separate register for complaints and signed by concerned user rep , MES rep after rectify the complaint and submit the same before claiming the Payment of item.

250

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M&L for Servicing of 10 ton EOT crane comprising of the following:- (a) Greasing/oiling of required part shaft, coupling, rope drum shaft bearing etc. (b) Checking & testing/adjustment of brakes for all the motions (c') Checking & tightening of coupling bolts, motor foundation bolt etc. (d) Checking the wiring connections in control panel and other accessories and to ensure that no loose/naked connection exist. (e) Checking of gear oil in gear boxes and topping up them if necessary . (f) Checking of transformer oil in electro hydraulic thruster unit & topping if necessary. (g) Cleaning of Bridge girder including plate form, cabin, panel, complete

4

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All as per item No 17 but for crane 5 ton EOT crane.

6

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All as per item No 17 but for crane 3 ton EOT crane.

11

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All as per item No 17 but for crane 1.25 ton & 1 ton EOT crane.

12

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All as per item No 17 but for crane ½ ton EOT crane.

5

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M&L in replacement of cable resting trolly MS Wheel (with four ball bearing) for 5 Ton EOT crane including necessary welding work complete all as specified and as directed

4

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M&L in replacement of cable resting trolly MS Wheel (with four ball bearing) for upto 3 Ton EOT crane including necessary welding work complete all as specified and as directed

4

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M&L in replacement of cable resting trolly MS Wheel (with four ball bearing) for 10 Ton EOT crane including necessary welding work complete all as specified and as directed

2

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Supply and fixing in replacement of shrounded type TPN PVC insulated DSL alluminium Bus bar current collector for DSL system having capacity up to 250 Amps rating (03 Phase & 01 Neutral) complete including welding works as per site requirement all as specified and as directed by Engr-in-charge. Make : safeline,safe track

60

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Supply and fixing in replacement of shrounded type TPN PVC insulated copper conductor DSL system having 63 Amps rating (Run of 03 Phase & 01 Neutral will be count as 01 RM) complete including welding works as per site requirement all as specified and as directed by Engr-in-charge. Note : (i) Cost of necessary T&P required for fixing of DSL system in Hangar upto 20 mtr height are deemed to be included in the quoted rate.

70

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M&L in replacement of LT motion of EOT crane Motor AC 415V with break AC/DC24V to 415 V of capacity 0.5/1 Ton fixing in original position, testing & commissioning .and taking down the old motor all as directed by Engineer-in-charge

1

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M&L in replacement of CT motion of EOT crane Motor AC 415V with break AC/DC24V to 415 V of capacity 0.5/1 Ton fixing in original position, testing & commissioning .and taking down the old motor all as directed by Engineer-in-charge

2

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M&L in replacement of LT motion of EOT crane Motor AC 415V with break AC/DC24V to 415 V of capacity 3 Ton /5 ton fixing in original position, testing & commissioning .and taking down the old motor all as directed by Engineer-in-charge

2

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M&L in replacement of CT motion of EOT crane Motor AC 415V with break AC/DC24V to 415 V of capacity3 ton /5 Ton fixing in original position, testing & commissioning .and taking down the old motor all as directed by Engineer-in-charge

1

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M&L in replacement of LT motion of EOT crane Motor AC 415V with break AC/DC24V to 415 V of capacity 7.5/10 Ton fixing in original position, testing & commissioning .and taking down the old motor all as directed by Engineer-in-charge

2

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M&L in replacement of CT motion of EOT crane Motor AC 415V with break AC/DC24V to 415 V of capacity3 ton /5 Ton fixing in original position, testing & commissioning .and taking down the old motor all as directed by Engineer-in-charge

2

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M&L for rewinding of burnt motor of capacity LT motion of EOT crane 0.5/1/3 Ton transporting to & from workshop and rewinding with same gauge best quality copper enamelled winding wire and putting properly with packing materials, varnishings etc & drying & replacing wornout bearing/terminal plate, reassembling, fixing in original position, testing & commissioning all as directed by Engineer-in-charge.

1

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M&L for rewinding of burnt motor of capacity CT motion of EOT crane 0.5/1/3 Ton transporting to & from workshop and rewinding with same gauge best quality copper enamelled winding wire and putting properly with packing materials, varnishings etc & drying & replacing wornout bearing/terminal plate, reassembling, fixing in original position, testing & commissioning all as directed by Engineer-in-charge.

1

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M&L for rewinding of burnt motor of capacity LT motion of EOT crane 5/7.5 Ton transporting to & from workshop and rewinding with same gauge best quality copper enamelled winding wire and putting properly with packing materials, varnishings etc & drying & replacing wornout bearing/terminal plate, reassembling, fixing in original position, testing & commissioning all as directed by Engineer-in-charge.

1

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M&L for rewinding of burnt motor of capacity CT motion of EOT crane 5/7.5 Ton transporting to & from workshop and rewinding with same gauge best quality copper enamelled winding wire and putting properly with packing materials, varnishings etc & drying & replacing wornout bearing/terminal plate, reassembling, fixing in original position, testing & commissioning all as directed by Engineer-in-charge.

1

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M&L for rewinding of burnt motor of capacity LT motion of EOT crane 10 Ton transporting to & from workshop and rewinding with same gauge best quality copper enamelled winding wire and putting properly with packing materials, varnishings etc & drying & replacing wornout bearing/terminal plate, reassembling, fixing in original position, testing & commissioning all as directed by Engineer-in-charge.

1

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M&L for rewinding of burnt motor of capacity CT motion of EOT crane 10 Ton transporting to & from workshop and rewinding with same gauge best quality copper enamelled winding wire and putting properly with packing materials, varnishings etc & drying & replacing wornout bearing/terminal plate, reassembling, fixing in original position, testing & commissioning all as directed by Engineer-in-charge.

1

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Taking down EOT Crane of capacity upto 7.5 Ton crane cross member (whole structure) from the gantary with safe arrangement along with hoist, gear box,brakes, LT motor,CT motor, main hoist motor, LT panel and all other connected items.M & L replacement installation, testing and commssioning of the following:

1

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(a)Replacement of overload relay-01 job (b) Replacement of LT motion motors -02 No's (c) Replacement of complete panel control wiring with 2.5 sq mm copper conductor -01 job (d) Replacement/modification of VVF drive for LT motion -01 job (e) Replacement of push button station and rewiring -01 job (f) Reassembling , testing ,commissioning and complete installation of crane -01 job (g) Seviceing of complete crane -01 job (h) Load testing of crane -01 job (j) Replacement of AC drive -01 job (k) Replacement of AC drive -01 job (l) Crane shall be painted with two coats of zinc cromate primer followed by two coats of golden yellow synthetic enamel paint.

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(m) Replacement of current colletor for three phase supply -04 No's (n) Replacement of current carring copper conductor 10 sqmm x 3.5 core PVC flat sheathed flexible type -20 RM (o) Replacement of Limit switches for LT ,CT and hoist along with Master conroller (p) Replacement of power wiring of main panel with 6 sqmm flexible copper conductor for LT motion -01 job (q) Replacement of LT motion gear box -02 No's (r) Replacement radio control remort unit -01 No (s) Replacement pendent control remort unit -01 No

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S&F in replacement of VVVFD for 0.5 Ton & 1.0 Ton EOT crane 380-460 V 50/60 HZ drive complete all as specified and directed by Engr-in-charge.make:- Schneider or equivalent as approved by GE.

6

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S&F in replacement of VVVFD -for 3 Ton & 5 Ton EOT crane 380-460 V 50/60 HZ drive complete all as specified and directed by Engr-in-charge.make:- Schneider or equivalent as approved by GE.

5

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S&F in replacement of VVVFD -for 7.5 Ton EOT crane 380-460 V 50/60 HZ drive complete all as specified and directed by Engr-in-charge.make:- Schneider or equivalent as approved by GE.

6

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S&F in replacement of VVVFD for 10 Ton EOT crane 380-460 V 50/60 HZ drive complete all as specified and directed by Engr-in-charge.make:- Schneider or equivalent as approved by GE.

4

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Supply and fixing in replacement of shrounded type TPN PVC insulated GI conductor DSL system having 63 Amps rating (Run of 03 Phase & 01 Neutral will be count as 01 RM) complete including welding works as per site requirement all as specified and as directed by Engr-in-charge. Note : (i) Cost of necessary T&P required for fixing of DSL system in Hangar upto 20 mtr height are deemed to be included in the quoted rate.

150

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Supply and fixing in replacement of shrounded type TPN PVC insulated DSL alluminium Bus bar current collector for DSL system having capacity up to 250 Amps rating (03 Phase & 01 Neutral) complete including welding works as per site requirement

180

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Supply and fixing in replacement of wireless Remote Control unit for 0.5 Ton and 1.0 Ton EOT crane for controlling LT, CT and crane hook motion including taking down old unsv remote complete all as specified and directed by Engr-in-charge.Make- USGC

1

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Supply and fixing in replacement of wireless Remote Control unit for 3.0 Ton EOT crane for controlling LT, CT and crane hook motion including taking down old unsv remote complete all as specified and directed by Engr-in-charge.Make- USGC

2

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Supply and fixing in replacement of wireless Remote Control unit for 5.0 Ton EOT crane for controlling LT, CT and crane hook motion including taking down old unsv remote complete all as specified and directed by Engr-in-charge.Make- USGC

2

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Supply and fixing in replacement of wireless Remote Control unit for 7.5 Ton EOT crane for controlling LT, CT and crane hook motion including taking down old unsv remote complete all as specified and directed by Engr-in-charge.Make- USGC

2

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Supply and fixing in replacement of radio Remote Control unit for 10.0 Ton EOT crane for controlling LT, CT and crane hook motion including taking down old unsv remote complete all as specified and directed by Engr-in-charge.Make- USGC

3

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S&F in replacement of Power contactor 3 pole, 9 Amps, type MNX, 415 volts including taking down old unsv contactor complete all as specified and directed. Make : L&T / LS / HPL

5

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Supply & fixing in replacement of Three Pole Power Contactor 3 phase 415V AC3 25 Amp. ML-1.5 with 2 N.O. + 2 N.C. Aux Contect Coil Voltage 110V AC complete all as specified & directed by Engr-in-Charge. (Make:- L&T /Havell's Siemens/BCH)

2

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Supply & fixing in replacement of Three Pole Power Contactor 3 phase 415V AC3 32 Amp. ML-2 with 2 N.O. + 2 N.C. Aux Contect Coil Voltage 110V AC complete all as specified & directed by Engr-in-Charge. (Make:- L&T /Havell's Siemens/BCH)

4

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Supply & fixing in replacement of Three Pole Power Contactor 3 phase 415V AC3 70 Amp. ML-4 with 2 N.O. + 2 N.C. Aux Contect Coil Voltage 110V AC complete all as specified & directed by Engr-in-Charge. (Make:- L&T /Havell's Siemens/BCH)

6

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Supply and fixing in replacement of pendent type Remote Control unit for 0.5 Ton and 1.0 Ton EOT crane for controlling LT, CT and crane hook motion including taking down old unsv remote complete all as specified and directed by Engr-in-charge.Make- USGC

3

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Supply and fixing in replacement of pendent type Remote Control unit for 3.0 Ton EOT crane for controlling LT, CT and crane hook motion including taking down old unsv remote complete all as specified and directed by Engr-in-charge.Make- USGC

2

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Supply and fixing in replacement of pendent type Remote Control unit for 5.0 Ton EOT crane for controlling LT, CT and crane hook motion including taking down old unsv remote complete all as specified and directed by Engr-in-charge.Make- USGC

3

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Supply and fixing in replacement of pendent type Remote Control unit for 7.5 Ton EOT crane for controlling LT, CT and crane hook motion including taking down old unsv remote complete all as specified and directed by Engr-in-charge.Make- USGC

2

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Supply and fixing in replacement of pendent type Remote Control unit for 10.0 Ton EOT crane for controlling LT, CT and crane hook motion including taking down old unsv remote complete all as specified and directed by Engr-in-charge.Make- USGC

2

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Supply & fixing in replacement of of Push Button Station 8 Way Made Out Poly Carbonate / Alumunium Dia Cast with 8 No. Push Button with Element complete all as specified & directed by Engr-in-Charge. (Make USGC/L&T/ Speedage)

5

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Supply & fixing in replacement of AC Drive(VVFD) 7.5KW G7 HD 3 Phase 415V AC Cat No.:- CIMR-G7A47P51/ LTVF-S20040BAA Make:- Yaskawa/ L&T/ Siemens

2

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S&F in replacement of VFD drive for 1ton and 3 ton EOT crane complete all as specified and directed by Engr-in-charge.make:- Schneider or equivalent as approved by GE.

4

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S&F in replacement of VFD drive for 5 ton/7.5 Ton EOT crane complete all as specified and directed by Engr-in-charge.make:- Schneider or equivalent as approved by GE.

5

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S&F in replacement of VFD drive for 10 Ton EOT crane complete all as specified and directed by Engr-in-charge.make:- Schneider or equivalent as approved by GE.

4

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S&F in replacement of VFD DBR for 1ton and 3 ton EOT crane complete all as specified and directed by Engr-in-charge.make:- Schneider or equivalent as approved by GE.

6

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S&F in replacement of VFD DBR drive for 5 ton/7.5 Ton EOT crane complete all as specified and directed by Engr-in-charge.make:- Schneider or equivalent as approved by GE.

7

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S&F in replacement of VFD,DBR for 10 Ton EOT crane complete all as specified and directed by Engr-in-charge.make:- Schneider or equivalent as approved by GE.

3

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Supply and fixing in replacement of rotary Limit switch up and down suitable for EOT crane of capacity upto 10 Ton crane including taking down old unserviceable limit switch complete all as specified and directed by Engr-in charge.

4

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Supply and fixing in replacement of rotary Limit switch up and down suitable for EOT crane of capacity upto 3 ton to 7.5 ton crane including taking down old unserviceable limit switch complete all as specified and directed by Engr-in charge.

8

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S&F in replacement of VVFD -2 HP ATV310, 1.5 KW 380-460 V 50/60 HZ drive complete all as specified and directed by Engr-in-charge.make:- Schneider or equivalent as approved by GE.

4

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Taking out old unsv/rusted MS pipeline from trenches,duct, road etc including necessary unsv fittings and accessories of following size:-

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(a) 80 mm bore

90

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(b) 25 mm bore

85

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(c ) 20 mm bore

75

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S&F in replacement of MCB TPN of capacity 125 amps 415 volts Make Havell's/L&T/Legrand/Indi asian/C&S

12

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M&L for Supply, laying , jointing, welding & testing MS pipe ( Heavy duty Class 'c') including all fittings as required of following sizes laid in treches or laying on floor/duct for connecting to various pressure tooll/equipment at various IF and PW's complete all as specified and directed by Engr-in-charge. Note:- MS flange and flange joint complete with jointing material shall deemed to be included in the unit rate of this item

-

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(a) 80 mm bore

90

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(b) 25 mm bore

85

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(c ) 20 mm bore

75

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M&L for cutting of Hardstanding/road by mannual method upto 1000mm deep and suitable width for pipe line complete including filling with ready mix/ PCC and making good distrubed surface all as specified and as directed by Engr-in-Charge.

35

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S&F in replacement of VVFD -3 HP ATV310, 2.2 KW 380-460 V 50/60 HZ drive complete all as specified and directed by Engr-in-charge.make:- Schneider or equivalent as approved by GE.

3

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S&F in replacement of VVFD -5 HP ATV310, 3.7 KW 380-460 V 50/60 HZ drive complete all as specified and directed by Engr-in-charge.make:- Schneider or equivalent as approved by GE.

4

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S&F in replacement of VVFD -7 HP ATV310, 12.5 KW 380-460 V 50/60 HZ drive complete all as specified and directed by Engr-in-charge.make:- Schneider or equivalent as approved by GE.

4

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S&F in replacement of MCB SP of capacity 3 amps 240 volts Make Havell's/L&T/Legrand/Indi asian/C&S

3

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Taking out heavy duty MS duct cover 1200 mm x 700 mmx8 mm or weighing upto 80 kg for taking out Rusted old MS pipe and refixing the duct cover after taking out pipe line and refixing the same of any size and capacity in the duct

45

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S&F in replacement of VVFD -7 HP ATV310, 12.5 KW 380-460 V 50/60 HZ drive complete all as specified and directed by Engr-in-charge.make:- Schneider or equivalent as approved by GE.

3

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S&F in replacement of MCB TPN 4 pole of capacity 40 amp to 100 amps 415 volts Make Havell's/L&T/Legrand/Indi asian/C&S

9

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S&F in replacement of MCB TPN 4 pole of capacity 16 to 32 amp 415 volts Make Havell's/L&T/Legrand/Indi asian/C&S

12

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Supply and fixing in replacement of sluice valve flanged end drilled type with steel spindle including nuts, bolts and jointing material of class PN-1.6 ISI marked of size 80 mm bore complete all as specified and directed by Engr-in-charge.Make:- Kirloskar/Kartar/Zoloto

5

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S&F in replacement Ball valve brass 20mm dia with iron handle screwed both ends for iron pipe and fixed including taking down old unsv valve complete all as specified and directed by Engr-in-charge. :- Make-Zoloto, Leader, Castle

14

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S&F in replacement Ball valve brass 25mm dia with iron handle screwed both ends for iron pipe and fixed including taking down old unsv valve complete all as specified and directed by Engr-in-charge. :- Make-Zoloto, Leader, Castle

11

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S&F in replacement control relay 110 volt for 1 ton to 3 ton omplete all as specified and directed by Engr-in-charge. :-

12

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S&F in replacement control relay 110 volt for 3 ton to 5 ton omplete all as specified and directed by Engr-in-charge. :-

9

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S&F in replacement control relay 110 volt for 7.5 ton to 10 ton omplete all as specified and directed by Engr-in-charge. :- Castle

6

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S&F in replacement current collector 63 amp to 250 ampomplete all as specified and directed by Engr-in-charge. :- Make-Zoloto, Leader, Castle

16

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S&F in replacement of MCCB 250 Amps 4 pole alongwith spreader/link 415 volts 3 phase 50 HZ with Adjustable Thermal & adjustable Magnetic setting of rapturing capacity 35 KA.

5

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S&F in replacement of MCCB 200 Amps 4 pole alongwith spreader/link 415 volts 3 phase 50 HZ with Adjustable Thermal & adjustable Magnetic setting of rapturing capacity 35 KA.

4

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S&F in replacement of MCB SP 5 to 32 amp 240 volt 50 HZ 10 KA.

12

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S&F in replacement of MCB SPN 40 to 63 amp 240 volt 50 HZ 10 KA.

10

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Supply and Fix in replacement of copper conductor multistranded standard FRLS PVC insulated 1.5 Sqmm single core Make:Anchor/Havell's Polycab complete all as specified and directed by Engr-in-charge.

120

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Supply and Fix in replacement of copper conductor multistranded standard FRLS, PVC insulated 2.5 Sqmm single core Make:Anchor/Havell's Polycab complete all as specified and directed by Engr-in-charge.

150

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Supplyand Fix in replacement of copper conductor multistranded standard FRLS PVC insulated 4 Sqmm single core Make:Anchor/Havell's Polycab complete all as specified and directed by Engr-in-charge.

180

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Supplyand Fix in replacement of copper conductor multistranded standard FRLS PVC insulated 6 Sqmm (3) three core Make:Anchor/Havell's Polycab complete all as specified and directed by Engr-in-charge.

150

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Material & Labour for painting to exposed CI/GI/MS pipe lines of air pressure lines any type/make/size including sluice valves, fittings and non return valves complete all as per specified colour code after cleaning and scraping out old paint including writing/marking complete all as specified and directed by Engineer-in-charge

80

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Schedule of Credit

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-94450

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