Military Engineer Services Tender

Supplying, installation, testing and commissioning of 11 KV 630 Amps having short circuit capacity 21 kA for 3 sec, Outdoor (IP54), RMU (Ring main unit) 5 way comprising of 02 Nos motorized operated load breaker and 03 No 630 Amps fixed type motorized spring charging VCB electrolytic grade copper bus bars all inside single, gas filled, robotic welded non-magnetic stainless steel 304 or better grade, IP 67 Degree of Protection tank with min thickness 2.5 mm +/- 0.1mm, min thickness for load bearing/outer sheet 2 mm and 1.6 mm for non-load bearing member, internal arc IAC AFLR classification, 21 kA for 1 sec for gas tank and Cable chambers. The enclosure shall have pad lockable doors as per OEM design, fully covering the front facia and cable boxes, ensure fail safe anti-theft protection. The unit along with Bus connected, fixed type Auxiliary transformer shall include the following along with all necessary accessories and fittings are required at site:-Make – ABB/ SIEMENS/C&S/SCHNEIDER (A) Incoming Load Break Module - Each consisting of following accessories: (i) Each switching – unit is designed as a three position switch. This three function switch combines the function of switch – disconnector an earthing switch (ii) 11 KV, 630 A Load Breaker Switch with interlocking line -earthing scheme both short circuit current, 21 KA for 3 Sec Making capacity – 50 kAp- 01 No (iii) Auxiliary contacts – 1 NO + 1 NC- 01 No. (iv) Spring assisted motorized mechanism with un-inhabited operating shaft for emergency manual operation with integrated earthing switch – 01 No (v) Cable terminals cable bushing situated not beyond 300 mm or as per OEM tested design from cable cover to allow ease of access for installation/testing) with door arrangement for enhanced safety (IP54+IP3X) interlocked to prevent access of size upto 11 KV, 300 Sq mm, 3 Core, along with XLPE AL cable termination / End Kits Each set of 3 (vi) Right angle boots (push on type) Each set of 3 (vii) Arc proof cable covers having cable entry from bottom, front with interlocking mechanism including earth switch – 01 No. (viii) Capacitive voltage indication fixed type system as per IEC 6123 with LED – 01 Set (ix) Fault passage indicator – It is to be provided for each incomer Load break unit, FPI with LED / digital display to be added to detection of cable fault – 01 No (x) ON, OFF, Earth mechanical indication on the front mimic of the panel – 01 No Cable cover standard - 01.

(B) Outgoing VCB Module - Each consisting of following accessories: - (i) Each function – unit consists of a vacuum – circuit breaker in combination with a three position – switch. The three-position switch fulfils the operation of the disconnector and earthing function. (ii) 11 KV, 630 Amps Fixed type VCB module with series disconnector cum earthing switch of short circuit breaking current / withstand, 21 KA for 3 Sec Making Capacity – 50 kAp - 01 No (iii) Auxiliary contacts – 1 NO + 1 NC- 01 No. (iv) Stored – energy motorized high – endurance spring charging mechanism (M1+), with inbuilt spring charging lever and mechanically latched ON/OFF push -buttons to allow handle less and un-inhabited operation – 01 No. (v) Cable terminals cable bushing situated not beyond 300 mm or as per OEM tested design from cable cover to allow ease of access for installation/testing) with door arrangement for enhanced safety (IP54+IP3X) interlocked to prevent access up to 11 KV, 185 Sq mm, 3 Core, along with XLPE AL cable termination Each set of 3 (vi) Right angle boots (push on type) Each set of 3 (vii) 3 O/C + 1 E/F self-powered numerical protection relay with low and high set for over current and Earth Fault. Relay should have facilities to display the maximum loaded phase current also. Relay shall record minimum 5 fault records with time stamping. Relay shall be communicable with RS 485 Port on MODBUS Protocol – 01 No/per VCB outgoing. (viii) Auxiliary Relay for OTI / WTI – transformer protection – 01 No (ix) Associated ring Core cast- resin insulated CTs Dual Ratio 100/50/1-1 or 81/40/1-1 or 50-25/1-1 Amp as per site reqmt (for metering and protection) 2.5 VA, 10 P 10 Protection – Each set of 3 (x) Arc proof cable covers having cable entry from bottom, front with interlocking mechanism including earth switch-01 No. (xi) Capacitive voltage indication fixed type system as per IEC 6123 with LED – 01 Set (xii) ON, OFF, Earth mechanical indication on the front mimic of the panel – 01 No (xiii) Emergency trip push button – 01 No. (xiv) CB mechanical operation should be min 10000 Nos without any maintenance. (xv) Vacuum Interrupter and VCB must be RMU manufacturer’s own make for better life cycle optimization.

(C) Bus connected, fixed type Potential and Auxiliary transformer with floor mounted compartment of matching height and depth, positioned alongside RMU to provide required aux. supply for spring charging motor and metering, consisting of following accessories:- (i) 1-Ph 11 KV/110V, class 0.5 potential transformer – 03 Nos for metering. (ii) 1-Ph (11 KV/rt3), 230 VAC, 250/500 VA Auxiliary transformer – 01 No for battery charging. (iii) 11 KV Tri vector Energy Meter of Class 0.5 accuracy with RS 485 Communication–01 No per VCB o/g (iv) 2x12 Volt DC battery – 01 Set (v) 230 VAC/24 VDC Battery charger – 01 No, with indication of status of functioning (vi) HRC fuse links for primary side isolation and AC/DC MCBs for secondary isolation – 01 Set (vii) Voltmeter & RYB LED indications to confirm AC/DC supply availability – 01 Set (viii) Anti condensation space heater with thermostat – 01 No (ix) LED lamp for illumination and 3 pin socket with switch – 01 No (D) Standard mano meter -01 for each tank, Operating handle - 02, cable clamping provision (standard)-01/for every cable entry, Operation and maintenance manual - 01, installation and commissioning manual - 01, RMU Foundation as per OEM Recommendation (Earth Work and PCC works) for placing RMU on plinth is deemed to be included in the cost quoted. Height of plinth should not be less than 0.45 mtrs from ground level. NOTE:- The above module consisting of Load break Switches and VCBs shall be aligned appropriately and must have electrical and mechanical interlocking as per latest electrical safety norms including installation on platform as recommended by OEM.