Military Engineer Services Tender

M&L for sand filling in trenches for cushioning of UG cables as layers of 8 cm before laying and 15 cm after laying of cables complete all as specified and directed by Engineer- in- Charge. Note : Measurement shall be taken after punning down.

S&F of sub class B bricks having minimum compressive strength 75 Kg/ Sqcm laid in trenches for cable protection etc complete all as specified and directed by Engineer- in- Charge.

All as per srl item No 5 here-in-before but using old bricks obtained under srl item No 1 complete all as specified and directed by Engineer- in- Charge.

Supply, laying, jointing, testing and commissioning in replacment of LT underground cables 1100 volts grade, PVC insulated XLPE and PVC sheathed, heavy duty armoured, with multistranded aluminium conductors, IS-1554 marked, laid in trenches complete all as specified and directed by Engineer- in- Charge. Cables of the following sizes:- Note Excavation, earth work ,cable protection , sand fillings , cable joint shall be measured and paid separately.

16 Sq mm 3.5 core.

25 Sq mm 3.5 core.

50 Sq mm 3.5 core.

70 Sqmm 3.5 core

95 Sqmm 3.5 core

120 Sqmm 3.5 core

240 Sqmm 3.5 core

S&F of Junction box of IP67 (as per IEC 60529) Thermoplastic PC- GFS Polycarbonate Weatherproof, UV resistant due to solar radiation, Rainwater proof, temperature resistant, Flame – retardant & Self-extinguishing. Glow Wire tested at minimum 960 deg C (as per IEC 60695 – 2 – 11) Junction Box having size (205 x 255 x 112 mm) size on Pole with 1No. 10 Amp C Curve series, 10kA SP MCB i/c supply with pole mounting kit for clamping the box on pole, earthling the body connection, inter- connection, suitable terminal blocks, glands, locknut etc. complete set as reqd. for Pole lighting complete all as specified and directed by Engineer- in- Charge.

S&F of multi core round PVC insulated copper conductor (flexible) industrial cables PVC sheathed cables, 1100 volts conforming to IS : 694 of size 2.5 Sqmm, 3 core panel to street light inside/outside pole complete all as specified and directed by Engineer- in- Charge.

S&F of multi core round PVC insulated copper conductor (flexible) industrial cables PVC sheathed cables, 1100 volts conforming to IS : 694 of size 06 Sqmm, 3 core panel to street light inside/outside pole complete all as specified and directed by Engineer- in- Charge.

S&F of LED Flood lights 50 Watt made up of pressure die cast housing with toughned glass and individual high power LEDs with secondary optics, IP66 protection complete all as specified and directed by Engineer- in- Charge.

S&F of LED Flood lights 120 Watt made up of pressure die cast housing with toughned glass and individual high power LEDs with secondary optics, IP66 protection complete all as specified and directed by Engineer- in- Charge.

S&F of LED Flood lights 200 Watt made up of pressure die cast housing with toughned glass and individual high power LEDs with secondary optics, IP66 protection complete all as specified and directed by Engineer- in- Charge.

S&F of 90 Watt LED street light fittings made up of pressure die cast housing with toughned glass and individual high power LEDs with secondary optics, IP66 protection complete all as specified and directed by Engineer- in- Charge. Make : Crompton Model No LFLN-120-CDL/60-M or equivalent in Bajaj / Havells / Philips as approved by GE.

M&L for GI Tubes of size 50 mm dia light grade, galvanised, with all fitting, laid in trenches for protection of cable in road /drain crossing complete all as specified and directed by Engineer- in- Charge.

Supplying, fabrication, installation, testing and commissioning in replacement of LT panel not less than 3mm thick of modular polycarbonate thermoplastic enclosures outdoor type with copper bus bar of capacity 400A, factory made, CPRI approved,e floor mounting type, environment friendly, recyclable, UV resistant, halogen and silicon free, anti-acid and anti corrosive, enclosure should be IP-65 Protection in accordance with IEC 60529.The gasket material shall be polyurethane while the gasket shall be internally embedded including suitable working space in bus bar chamber suitable for 3 phase 4 wire system 415V,50HZ,AC supply and fixed on raised PCC 1:2:4,type B1 (20mm graded aggregate) raised base with cable glands, phase indicators, internal wiring, CT of suitable Ratio, digital voltmeter and ammeter, air passing holes with bproper spacing to accommodate to all control switches and other accessories, cable connections with suitable size of lugs/thimble etc including suitable size canopy to cover the panel with proper fixing arrangement including excavation and elarth work including dismantling the unserviceable panel and comprising the followings. Incoming:- (a) MCCB 250 Amps 3 Pole,36 KA- 01 No (b) Rotary handle- 01 No (C) spreader Link- 01 set( 08 Pcs) (d) RYB Indicating lamp (e) Digital laVoltmeter and ammeter of suitable rating (f) set of IBT CT of ratio - 250/05 Amps Outgoing:- (a) Suitable hole in bus bar for out going cable connection including suitable size nut bolt and fastener complete all as specified and directed by Engineer- in- Charge.

Note:-. 1. The manufacturer of board / panel shall submit a copy of type test report of a board made out of Polycarbonate thermoplastic panel in accordance with IEC 60 439-1 and IEC 61 439-2 for power switchgear and control gear assembly. The contractor must be submitted routine test certificate from manufacturer/principal company in accordance with IEC 60 439-1. The type test report as per CPRI (in accordance with IEC 60 439-1) should consist with following: i) Degree of protection of system ii) Temperature Rise Limit iii) Dielectric Properties iv) Short Circuit Withstand Strength v) Effectiveness of protective circuit vi) Clearance and creepage distance vii) Mechanical Operation 2. For better safety the Polycarbonate encl shall be fire retardant & self-extinguishing in accordance with IEC 60 695-2-1, DIN VDE 0304 Part 3, UL Subject 94 for Flammability V-2. It should be tested at Glow Wire test for 960 deg. Cent. 3. The impact strength of polycarbonate enclosures / boards i.e. the Degree of Protection against Mechanical load shall be in accordance with EN 50298-98 for IK 08. 4. The board manufacturer must submit the copy of type test reports for Polycarbonate Thermoplastic Board only. Test Reports submitted of other material of construction like MS, SS will not be applicable. 5.The quoted rate includes the excavation, earth work and required base for fixing the complete panel.

Supply & installation of steel tubular swaged poles type 410 SP-31 (9 mtr long) of apprx wt.147 kg conforming to IS 2713 (Part-II) including excavation, earth work, PCC foundation, base plate,PCC coping,GI pipe for cable protection etc. and GI bracket for fitting mounting, complete all as per manufacturer's instructions and complete all as specified and directed by Engineer- in- Charge. NOTE :- The unit rate in this item is deemed to be included the cost of exacavation and earth work in any type of soil,PCC foundation 1:4:8 type D-2 , PCC coping 1:2:4 type B-1 as in steel tubular pole and GI bracket made of GI pipe medium grade 40 mm bore, 1.5 mtr long for fixing of street light fitings . The steel pole shall be painted by bituminious paint total lenth inside and up to planting depth outside.

Supply & installation of steel tubular swaged poles type 410 SP-31 (9 mtr long) SWAN NECK type complete with CI base plate and finial and single swan neck conforming to IS 2713 (Part-II) including excavation, earth work, PCC foundation, base plate,PCC coping,GI pipe for cable protection etc. complete all as per manufacturer's instructions and complete all as specified and directed by Engineer- in- Charge NOTE :- The unit rate in this item is deemed to be included the cost of exacavation and earth work in any type of soil,PCC foundation 1:4:8 type D-2 , PCC coping 1:2:4 type B-1 as in steel tubular pole and GI bracket made of GI pipe medium grade 40 mm bore, 1.5 mtr long for fixing of street light fitings . The steel pole shall be painted by bituminious paint total lenth inside and up to planting depth outside.

M&L for boring of holes under road, pavement, hard standing by trenchless technology including 150 mm dia HDPE pipe suitable for 0.6 mpa working pressure. Note :- The quoted rate shall deemed to be included of taking permission from concerned authority like Army Signal and other utility authority and any damage done during execution of work and the same will be repaired/replaced by the Contractor.

M&L for earthing complete with galvanised steel earth plate electrode 60 cm x60 cm x 6 mm thick buried directly in ground ,(Earth pit not less than 2.25 meter deep below ground level) with top edge of plate not less than 1.5 meter below normal ground level ,connected to and including galvanised iron earth wire 4 mm dia by means of nut, bolts, check nuts and washers of galvanised iron or steel and provision of charcoal dust and common salt packed all around the earth plate including necessary excavation and earth work in any type of soil and testing complete all as specified and directed by Engineer- in- Charge and shown in electrical plate number 3 of MES SSR part-I(1991).

Supplying, fabrication, installation, testing and commissioning in replacement of LT panel not less than 3mm thick of modular polycarbonate thermoplastic enclosures Outdoor type with copper bus bar of capacity 400A, factory made, CPRI approved, floor mounting type, environment friendly, recyclable, UV resistant, halogen and silicon free, anti-acid and anti corrosive, enclosure should be IP-65 Protection in accordance with IEC 60529.The gasket material shall be polyurethane while the gasket shall be internally embedded including suitable working space in bus bar chamber suitable for 3 phase 4 wire system 415V,50HZ,AC supply and fixed on raised PCC 1:2:4,type B1 (20mm graded aggregate) raised base with cable glands, phase indicators, internal wiring, CT of suitable Ratio, digital voltmeter and ammeter, air passing holes with proper spacing to accommodate to all control switches and other accessories, cable connections with suitable size of lugs/thimble etc including suitable size canopy to cover the panel with proper fixing arrangement including excavation and earth work including dismantling the unserviceable panel and comprising the followings. Incoming:- Incoming:- (a) MCCB 250 Amps 4 Pole,36 KA- 01 No (b) Rotary handle- 01 No (C) spreader Link- 01 set( 08 Pcs) (d) RYB Indicating lamp (e) Digital laVoltmeter and ammeter of suitable rating (f) set of IBT CT of ratio - 250/05 Amps Outgoing. (a) 100A FP 36 KA MCCB - 01 No (b) 63A FP 36 KA MCCB - 04 No (C) Rotary handle- 05 No

Note:-. 1. The manufacturer of board / panel shall submit a copy of type test report of a board made out of Polycarbonate thermoplastic panel in accordance with IEC 60 439-1 and IEC 61 439-2 for power switchgear and control gear assembly. The contractor must be submitted routine test certificate from manufacturer/principal company in accordance with IEC 60 439-1. The type test report as per CPRI (in accordance with IEC 60 439-1) should consist with following: i) Degree of protection of system ii) Temperature Rise Limit iii) Dielectric Properties iv) Short Circuit Withstand Strength v) Effectiveness of protective circuit vi) Clearance and creepage distance vii) Mechanical Operation 2. For better safety the Polycarbonate encl shall be fire retardant & self-extinguishing in accordance with IEC 60 695-2-1, DIN VDE 0304 Part 3, UL Subject 94 for Flammability V-2. It should be tested at Glow Wire test for 960 deg. Cent. 3. The impact strength of polycarbonate enclosures / boards i.e. the Degree of Protection against Mechanical load shall be in accordance with EN 50298-98 for IK 08. 4. The board manufacturer must submit the copy of type test reports for Polycarbonate Thermoplastic Board only. Test Reports submitted of other material of construction like MS, SS will not be applicable. 5.The quoted rate includes the excavation, earth work and required base for fixing the complete panel.

All as in item No 21 here-in-before but comprising of the following :- (Location : TOI ) Incoming:- (a) MCCB 250 Amps 4 Pole,50 KA- 01 No (b) Rotary handle- 01 No (C) spreader Link- 01 set( 08 Pcs) (d) RYB Indicating lamp (e) Digital laVoltmeter and ammeter of suitable rating (f) set of IBT CT of ratio - 250/05 Amps (e) copper bus bar - 400 Amps Outgoing. (a) 200A FP 36 KA MCCB - 03 No (b) 63A FP 36 KA MCCB - 01 No (C) Rotary handle- 04 No

All as in item No 21 here-in-before but comprising of the following :- (a) Incoming :- (i) MCCB 4 pole , 315 Amps,50 Hz,415 Volts, 36 KA, with thermal and magnetic release - 01 Nos (ii) Voltmeter 0-500 volts digital type with 4 way rotary selector swicth -01 No . (iii) Ammeter digital type with 4 way rotary selector switch-01 No. (iv) CTs ratio 315/5 A ,class 1, ISI marked -01 sets of three (v) Indicating lamp- 01 set of three (vi) copper bus bar of rating 630 Amps - set of four (vii) Rotary handle- 01 No (viii) spreader Link- 01 set( 08 Pcs) (b) Outgoing (i) MCCB 3 pole ,160 Amps, 50 Hz, 415 Volts, 36 KA with thermal and magnetic release - 01 Nos (ii) MCCB 3 pole ,125 Amps, 50 Hz, 415 Volts, 36 KA with thermal and magnetic release - 01 Nos (iii) MCCB 3 pole, 63 Amps, 50 Hz, 415 Volts, 25 KA with thermal and magnetic release - 02 Nos

Supply, installing, testing and commissioning in replacement of factory made and tested (including CPRI type tested certified panel) LT Panel board ,cubical compartmentalized , out door type double door , plate form mounted, suitable for 415 volts, 3 phase, 4 wire, 50 HZ AC supply system having bus bar chamber with insulated aluminium bus bars four pole installed on porcelain/SMC insulator. The panel shall be dust and vermin proof. IP-65 class protection and shell be made of 3.15 mm CRCA MS sheet, and 50x50x6mm thick MS angle iron frame work, powder coated finish over one coat of red oxide primer on outside surface and painted inside with two coats of red oxide primer, front and rear opening type, with apron for cable entry closing locking arrangement including internal wiring with PVC insulated solid, copper conductor FRLS cable, IS-694 marked, 1100 volts grade of appropriate size ( but not less than 2.5 Sqmm) and comprising of the following :- (a) Incoming :- (ii) Onload changeover 630 Amps -01 No (iii) Voltmeter 0-500 volts digital type with 4 way rotary selector swicth -01No (iv) Ammeter digital type with 4 way rotary selector switch-01No (iv) CTs ratio 630/5 A ,class 1, ISI marked -01 sets of three (v) Indicating lamp- 01 set of three (vi) Aluminium bus bar of rating 1200A - set of four (b) Outgoing :- (i) MCCB 4 pole , 250 Amps,50 Hz,415 Volts, 35 KA with thermal magnetic release - 02 Nos (c) Platform of Panel. Platform for the panel with PCC 1:4:8 type D-2 with 40 mm graded crushed stone, 15 cm thick in foundation, brick work in CM 1:6 with sub class 'B', old size bricks, rendering 15 mm thick in CM 1:6 on exposed surfaces and 100 mm thick PCC padding 1:3:6, type C-1 using 20 mm graded crushed stone aggregate on top and grouting bolts etc for panel. The platform shall be such that it is of a height 45 cm above the nearest road level.

Note :-(i) All out going feeder shall be connected by cable through suitable size gland plate / glands. (ii) The various feeders shall be indicated by 50 mm size letters in synthetic enamel white paint. (iii) All MCCB with adjustable protection for over load and short circuit and conforming to IEC60947/IS 13947/Pt.II/1993 (Latest Version). The MCCB should have Ics=100%Icu. The MCCBs shall have spreader links and barriers as standard feature of manufacturer . (iv) Energy meter is not included in the present scope of work and shall be shifted from Old LT Panel to New LT Panel. The rate for shifting is also deemed to be included in the quoted rates. (c) Platform of Panel. Platform for the panel with PCC 1:4:8 type D-2 with 40 mm graded crushed stone, 15 cm thick in foundation, brick work in CM 1:6 with sub class 'B', old size bricks, rendering 15 mm thick in CM 1:6 on exposed surfaces and 100 mm thick PCC padding 1:3:6, type C-1 using 20 mm graded crushed stone aggregate on top and grouting bolts etc for panel. The platform shall be such that it is of a height 45 cm above the nearest road level. Note :- (i) All out going feeder shall be connected by cable through suitable size gland plate / glands. (ii) The various feeders shall be indicated by 50 mm size letters in synthetic enamel white paint. (iii) All MCCB with adjustable protection for over load and short circuit and conforming to IEC60947-II/IS 13947-II (Latest Version). The MCCB should have Ics=100%Icu. The MCCBs shall have spreader links and barriers as standard feature of manufacturer.

All as in item No 24 here-in-before but comprising of the following :- (a) Incoming :- (i) MCCB 4 pole , 400 Amps,50 Hz,415 Volts, 36 KA, with thermal and magnetic release - 01 Nos (iii) Voltmeter 0-500 volts digital type with 4 way rotary selector swicth -01No (iv) Ammeter digital type with 4 way rotary selector switch-01No (v) CTs ratio 400/5 A ,class 1, ISI marked -01 sets of three (vi) Indicating lamp- 01 set of three (vii) Aluminium bus bar of rating 800 Amps - set of four (b) Outgoing (i) MCCB 4 pole, 100 Amps,50 Hz,415 Volts, 25 KA with thermal and magnetic release - 03 Nos (ii) MCCB 4 pole, 160 Amps,50 Hz,415 Volts, 25 KA with thermal and magnetic release - 03 Nos (iii) MCCB 4 pole, 125 Amps,50 Hz,415 Volts, 25 KA with thermal and magnetic release - 04 Nos

Supply, installing, testing and commissioning in replacement of factory made and tested (including CPRI type tested certified panel) LT Panel board ,cubical compartmentalized , out door type double door , plate form mounted, suitable for 415 volts, 3 phase, 4 wire, 50 HZ AC supply system having bus bar chamber with insulated aluminium bus bars four pole installed on porcelain/SMC insulator. The panel shall be dust and vermin proof. IP-65 class protection and shell be made of 3.15 mm CRCA MS sheet, and 50x50x6mm thick MS angle iron frame work, powder coated finish over one coat of red oxide primer on outside surface and painted inside with two coats of red oxide primer, front and rear opening type, with apron for cable entry closing locking arrangement including internal wiring with PVC insulated solid, copper conductor FRLS cable, IS-694 marked, 1100 volts grade of appropriate size ( but not less than 2.5 Sqmm) and comprising of the following :- (a) Incoming :- (i) MCCB 4 pole , 315 Amps,50 Hz,415 Volts, 36 KA, with thermal and magnetic release - 01 No (ii) Onload changeover 315 Amps -01 No (iii) Voltmeter 0-500 volts digital type with 4 way rotary selector swicth -01No (iv) Ammeter digital type with 4 way rotary selector switch-01No (v) CTs ratio 315/5 A ,class 1, ISI marked -01 sets of three (vi) Indicating lamp- 01 set of three (vii) Aluminium bus bar of rating 500 Amps - set of four (b) Outgoing (i) MCCB 4 pole , 200 Amps,50 Hz,415 Volts, 25 KA with thermal and magnetic release - 03 Nos (ii) MCCB 4 pole , 160 Amps,50 Hz,415 Volts, 25 KA with thermal and magnetic release - 01 Nos

S&F of Combinable enclosure system with door for the assembly of distribution boards up to 100 A to be operated by ordinary persons (DBO) in accordance with IEC 61439-3 for surface-mounting. Enclosures are suitable for the outdoor installation - harsh environment and / or outdoor, however the climatic influences and effects on the equipment are to be considered. Bottom parts and doors are made from impact-resistant polycarbonate, halogen- and silicone-free, colour RAL 7035. All enclosures with doors, which are lockable and sealable. Operation of device behind the doors. Burning behavior in accordance with IEC 60695-2-11 Glow wire test +960° C. Protective measure: protective insulation (protection class II). Make: Hensel ENYSTAR., Empty box with transparent door, door fastener with tool operation. Degree of protection: IP 65 in accordance with IEC-60529. Dimensions HxWxD186 x 276 x 163 mm. (i) Aluminium bus bar of rating 100 Amps - set of four. (ii) The quoted rate includes the excavation, earth work and required base for fixing the complete panel. (iii) 15x15x6mm thick MS angle iron frame work.

Note : Contractor should procure and provide 50 % of the material as listed above within 15 days of the placing of work order and shall be verified by the Engr-in-charge.