Military Engineer Services Tender
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Costs
EMD
₹ 18,940Document Cost
₹ 500Tender Fee
Refer Documents
Description
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Contact
Tender Id
2024_MES_679839_2Tender No
8080/E8Tender Authority
Military Engineer Services ViewPurchaser Address
-Website
http://http://mes.gov.in/
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Documents
COMPREHENSIVE PERIODIC MAINTENANCE OF DG SET OF VARIOUS CAPACITY INCLUDING REPAIRS IN TECH NON TECH AREA OF AF STN PURNEA UNDER AGE I AF PURNEA
COMPREHENSIVE / PERIODIC MAINTENANCE OF DG SET OF VARIOUS CAPACITY INCLUDING REPAIRS IN TECH / NON TECH AREA OF AF STN PURNEA UNDER AGE (I) (AF) PURNEA (2ND CALL)
COMPREHENSIVE / PERIODIC MAINTENANCE OF DG SET OF VARIOUS CAPACITY INCLUDING REPAIRS IN TECH / NON TECH AREA OF AF STN PURNEA UNDER AGE (I) (AF) PURNEA (2ND CALL)
BOQ Items
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M&L for attending sudden breakdown of DG Set of any capacity as mentioned in Item No. 1 to 3 above within 4 Hrs of recipt of complain by JE/Eng-in Charge telephonically or in writing and rectifying the same by replacing the defective Parts as per existing make and made DG Serviceable within stipulated time.
NOTE : Penalty/recovery may be made in for non-adherence of following :-
(i) Non-attending the complain by mechanic within 4 hrs of reciving of complain- Rs. 100 Per Hr
(ii) Non-replacment of defective parts within 24 Hrs of attending complain - Rs 1000 Per Day (iii) The Payment for replacment of defective Parts will be paid seperatly under respective items.
(iv) The cost for transportation of Manpower/defctive Parts & labour cost for replacment of new parts deemed to be included in quoted rate.
10
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S&F battery 12 Volt, upto 180 AH, of suitable cold crank Amp (CCA) for existing DG set,complete all as specified and directed.
2
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S&F battery 12 Volt, upto 88 AH, of suitable cold crank Amp (CCA) for existing DG set,complete all as specified and directed.
2
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M&L for taking out self starter 12/24 volt from the DG Set, transportation to workshop opening/disconnecting all internal connection, cleaning the same taking out burnt armature, segrigation of serviceable parts for re-use, rewinding of armature with copper wire of existing size. Reassembling the same with replacement of following items and testing on completion all as directed:- (a) Carbon brush 01 set, (b) Beadex pinion 01 no, (c) Half clutch assy 01 No,
(d) Field coil 01 No,
(e) Slonoid switch 01 No. (f) Commutator 01 nos
3
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Supply and fix Battery terminal cable, copper conductor multi strand, unsheathed, single core 25sqmm, 1.5 mtr long fixed with copper terminals on both side suitable for 12 Volts & upto 180 AH battery.complete all as specified and directed.
10
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M & L for dismantaling the unserviceable radiator for DG set of undermentioned capacity from engine, transportation to the workshop, repair the tank /storage portion incl necessary welding/soldering & making leak proof of the tank, cleaning the complete radiator with chemical agent and pumping set incl replacement of defective copper core and assembling the radiator including replacement of all old rusted MS nuts, bolts washers & gasket sets including refixing and testing complete for the following sets. (a) 62.5/63 KVA DG Set (Make: as per existing)
2
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(b) 125 KVA DG Set (Make: as per existing)
1
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(c) 160 KVA DG Set (Make: as per existing)
1
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M&L for Taking out exhaust silencer box and pipe from the DG set, decarburizing and cleaning the silencer box including replacement of nut, bolts, washers clamp/bracket and refixing and wraping with asbestos rope and powder
(Note:- Asbestos rope and powder rate will be inclusive in quoted rate).
( Make: as per existing)
4
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M & L for Dismantling of injector assembly of the DG set of under mentioned capacity from engine for repair, cleaning and overhauling of the same with necessary calibration including replacement of necessary repair item as required for the follwing set.
(Note:- Spares required will be measured under separate item). (a) 62.5/63 KVA DG Set ( Make: as per existing)
1
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(b) 125 to 160 KVA DG Set ( Make: as per existing)
1
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Supply only anti freeze radiator coolant complete all as specified and directed.
(Make-HP/Servo/Castrol)
30
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S&F in replacement of old u/s automatic static battery charger system of 12/24 volts capacity including Amp meter, Volt Meter, Selector switch, Indicator lamp, fuse unit, rectifier, cord etc testing complete all as specified and directed.
4
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M&L for preparation & painting of canopy surface including radiator, engine, alternator body, fuel tank, mounting rod etc of DG Set Capacity 63/125/160 KVA by scraping the existing paint carryout spray painting and applying two coats of existing colour of synthetic enamel paint over a coat of red oxide primer after scraping old rusted area with emeary paper and applying two coats of heat resistance paint to engine and exhaust pipe including filling putties making smooth surface and writing MES Number, SM Numbers, Tank cleaned on the fuel tank,complete all as specified and directed by Engr-in-charge.
5
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S&F in replacment of Fully Automatic Electric control panel (AMF) Powder coated manufactured with 14/16 gauge CRCA sheet IP 40, 3 Ph 440 V, 50 Hz suitable for DG set of 160 KVA with contactors for mains and satndby,relays, MCCB of suitable rating with overload and short circuit protection, Combined meter for KW, kVA and PF, KWh meter, Current transformers, Aluminum busbars of suitable capacity with incoming and outgoing terminations, Indicating lamps for “DG On” and “Load On”, Digital controller microprocessor based integrated generator set monitoring, metering, protection and control system with built-in torque matched Volts/Hz overload control and protection for Engine & alternator, Instrument fuses/ MCB duly wired and ferruled alongwith battery charger, remote/ auto start panel, auto/ manual synchronizing panel, audio-visual annunciation and indication lamps for engine faults including all connections and wiring complete as specified & directed by Engr-in-charge. (Make :- As per existing make)
1
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Supply only distilled water for batteries in 5 litrs of can.
5
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S&F in replacment of Hinge of canopy door with zinc die cast finish in black color of thickness 3 mm or above made from SS suitable for both Left & Right side of door as per existing size and type including drilling & screwing complete all as specified & directed.
12
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S&F in replacment of GI perforated sheet 0.5 mm thick for inner side of canopy door 150 GSM powder coated . complete all as specified & directed.
8
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S&F in replacment of filling of rock wool in canopy made of Basalt material of approx density 60-80 kg/m3 (IS 8183) and thickness not less than 100 mm covering with fire proof tissue paper including cutting and fitting according to size of door and canopy body, complete all as specified & directed.
8
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S&F in replacment Canopy Lock and Key Set in black Matt finish or SS Type including screwing and fixing in door , complete all as specified & directed.
4
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M&L for dismantling of radiator set of 160 KVA DG Set existing make by disconnecting all pipe and coolant box, Fan etc and fixing new radiator set assembly as per existing DG Set , complete all as specified & directed.
1
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Supply only of following unserviceable parts suitable for DG Set of capacity 62.5/63 KVA installed at different location against Sch item No. 1 above :- (a) Fuel Filter Element Pre (Make : as per existing make and model)
3
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(b) Fuel Filter Element micro (Make : as per existing make and model)
3
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(c) Lub Oil Filter Element (Make : as per existing make and model)
3
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(d) Oil filter (Make : as per existing make and model)
3
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(e) Air cleaner element inner & outer (Make : as per existing make and model)
3
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(f) Rubber Hose pipe (Make : as per existing make and model)
3
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(g) Flexible fuel pipes (Make : as per existing make and model)
3
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(h) Fan Belts (Make : as per existing make and model)
3
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(i) Engine oil (20W 40) Make: Servo/Castrol/HP
60
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(k) Hose for air cleaner (Make : as per existing make and model)
3
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Supply only of following unserviceable parts suitable for DG Set of capacity 160 KVA installed in Technical Power House against Sch item No. 1 above :- (a) Fuel Filter Element Pre (Make : as per existing make and model)
1
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(b) Fuel Filter Element micro (Make : as per existing make and model)
1
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(c) Lub Oil Filter Element (Make : as per existing make and model)
1
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(d) Oil filter (Make : as per existing make and model)
1
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(e) Air cleaner element inner &outer (Make : as per existing make and model)
1
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(f) Fan Belts (Make : as per existing make and model)
1
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(g) Engine oil(20W40) Make: Servo/Castrol/HP
35
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(i) Rubber Hose Pipe (Make : as per existing make and model)
1
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Supply only of following unserviceable parts suitable for DG Set of capacity 125 KVA installed in Main Receiving Sub station against Sch item No. 1 above :- (a) Fuel Filter Element Pre (Make : as per existing make and model)
3
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(b) Fuel Filter Element micro (Make : as per existing make and model)
3
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(c) Lub Oil Filter Element (Make : as per existing make and model)
3
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(d) Oil filter (Make : as per existing make and model)
3
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(e) Air cleaner element inner &outer (Make : as per existing make and model)
3
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(f) Fan Belts (Make : as per existing make and model)
3
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(g) Engine oil Make : Servo/Castrol/HP
75
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(h) Hose for air cleaner (Make : as per existing make and model)
3
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(i) GO/NOGO switch of starter panel (Make : as per existing make and model)
2
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(j) Canopy light of DG set DC type (Make : as per existing make and model)
2
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M&L for servicing of AMF Panel of DG set of any capacity and cleaning of dust by using blower & cleaning agents,checking / Detecting faults , Removing Faults, Re-wiring of old unserviceable wiring & testing of control wiring including. replacement of un-serviceable parts of AMF Panel all as requirement and testing on completion of job on existing load complete all as specified and as directed . NOTE:- Unserviceable parts like power contactor, auxilary contactor, Digital meters, relays, indication lamps, KWH meters, rotary selector switches etc. shall be measured and paid separately as supply only.
5
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Supply only control module of AMF panel with defective controller model and type as per existing to DG set of any capacity. (Make : as per existing make and model)
1
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Supply only EC2 AMF logic relays, suitable for DG set of any capacity AMF panel board. (Make : as per existing make and model)
1
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Supply only AVR Chipset Suitable for DG set alternator of any capacity, as per existing make and model. (Make : as per existing make and model)
2
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Supply only Indicating lamps, 230 volt, AC, LED type suitable for DG set AMF/LT panel board. (Make : as per existing make and model)
12
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Supply only overload relay 10 Amp to 80 Amp suitable for AMF/LT panel board. (Make : as per existing make and model)
4
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Supply only rotary switch suitable for selection between auto and manual modes 3 pole, 3 way suitable for DG set AMF panel board. (Make : as per existing make and model)
6
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Supply only ON/OFF ignition switch key, single pole suitable for DG set AMF panel board. (Make : as per existing make and model)
2
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Supply only VMR protection device 3 phase, 415V suitable for DG set AMF panel board, complete all as specified and directed. (Make : as per existing make and model)
2
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Supply only multifunction AMF panel control meter provided in AMF panel board, as per existing make & model, complete all as specified and directed. (Make : as per existing make and model)
4
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Supply only bolted type HRC Fuse link as per size and capacity of existing DG set, complete all as specified and directed. (Make : as per existing make and model)
6
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Supply only analog oil temperature indicator along with wire and sensor connected to engine and of size/dimension as per existing DG Set complete all as specified and directed. (Make : as per existing make and model)
2
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Supply only analog type battery Amp indicator of as per existing size of DG Set.complete all as specified and directed. (Make : as per existing make and model)
1
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S&F in replacment Gravity feed MS Diesel tank of size capacity 200 Ltr having sheet thickness not less than 5 mm and at a height of more than 5 feet from GL including necessary angle and channel for stand along with inlet/outlet plug including level indicator made with glass , pipe connection with DG including open close valve and air release vent, complete all as specified and directed.
1
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