Indian Oil Corporation Limited Tender
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Costs
EMD
₹ 12,83,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Summary
Group A For Arwal Steel Pipeline Laying Tender For Connecting Buxar In Arwal Ga In Bihar
Description
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Contact
Tender Id
2023_PLHO_162572_1Bid Award Id
ViewTender No
PLCGD/WORKS/23/02Tender Authority
Indian Oil Corporation Limited ViewPurchaser Address
-Website
http://https://www.iocl.com/
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Documents
Bidders_help_Document_for_Preferencial_ Bidding_20230207_v1
Special_Instructions_to_the_Bidders_20230207_version_1a
BOQ Items
d) Carrying out repairs of pipe defects/ replacement in case of irreparable defects and repairs of defects of pipe coating not attributable to Owner including defects/ damages occurring during transportation/ handling.
e) Checking, cleaning, aligning, bending, cutting and beveling (as required) of pipes for welding and field adjustments including pipe fittings, welding, carrying out non-destructive testing of welds as required including 100% radiography or Ultrasonic testing if radiography is not possible and providing all requisite equipment, labor, supervision, materials, films, consumables, all facilities and personnel to process, develop, examine and interpret radiographs and other tests as required, carrying out repairs of welds joints found defective by Owner/ Owner’s Representative, carrying out re-radiography or Ultrasonic testing if radiography is not possible and other tests as required on repaired joints. Ultrasonic testing of golden joints.
f) Carrying out installation of carrier pipe at all crossings like roads/ nallas/ marshy area (Laying of Concrete Coated Pipes) etc. at designated depths by open cut (except at cased crossings or crossings carried out by HDD method).
g) Carrying out installation of carrier pipe in the casing pipe at cased crossings (excluding installation of casing pipes which is covered separately with or without bundle pulling).
h) Supply & Installation of 10mm thick Neoprane Sheet as per standard drawing at foreign pipeline crossing, Underground EHV power cable (≥ 66 KV) crossing and HT power cable crossing locations.
i) Coating of field weld joints, long radius bends, buried fittings & valves etc. including supply of coating materials duly approved by owner etc as per specification.
j) Counting the number and type of trees, cut in presence of DFO/ concerned authorities and keeping record thereof; stacking and handing over of all cut trees.
k) Installation/ lowering the pipeline in trench to required depth, supply & installation of 1.0 mm thickness HDPE yellow color warning mat over the pipeline along the complete route, padding around pipeline with suitable approved soil including supply of padding material, backfilling with available/ borrowed earth, approved excavated material and/ or other suitable soil by crowning. Compaction with jumping jack compactor and water at subsequent layers of 150mm or as directed by Owner/ Owner’s Representative. All tiles / slabs/ curb stones etc. removed during excavation shall be placed properly. Roads, pavements, footpaths, etc. to be made motorable wherever pipeline is laid.
l) Supply and Installation of slope breakers, bank protection wherever required and as directed by Owner / Owner's Representative.
m) Taking of DGPS co-ordinate of all field joints, Refrence Points with Landmarks & inform to Owner in the approved format. Co-ordinate shall be taken as per instrument approved by Owner.
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n) Carrying out air cleaning, pigging, flushing, cleaning and hydrostatic testing of complete pipeline with quantity of corrosion inhibitor including pre-testing of designated sections complete as per specification and approved by Owner/ Owner’s Representative to specified pressures indicated elsewhere and duration after stabilization as per specification, providing all equipment, pumps, fittings, instruments, dead weight tester, pressure recorder, thermocouples etc., and services, supervision, labor, consumables, water including supply of corrosion inhibitor, air, etc. as required, locating of leaks and rectification of defects, re-testing after rectification, dewatering after successful completion of hydrotesting of entire section and as approved by Owner/ Owner’s Representative.
o) All tie-in, including the tie-ins with adjacent section of the pipeline.
p) Protective coating of 450 micron thick two component epoxy / polyurethane (applied with the help of minimum three coats) including supply of materials duly approved by owner for all piping, Valves, fittings, structural steels etc. for buried installation and inside the valve pit.
q) Final clean-up and restoration of Right-of-Use and disposal of debris and surplus material to designated disposal areas and re-instating the area to its earlier state and as directed by Owner/ Owner’s Representative.
r) Precommissioning activities like swabbing, drying of the complete pipeline network and the associated facilities being installed to the specified acceptance criteria as per Owner/ Owner's Representative.
s) Maintaining the completed pipelines/ installation for any defect, failures during defect liability period (i.e. 12 months from date of commissioning of Pipeline).
t) Ensuring proper safety as per codes & standard practices during construction, cordoning off the work area, providing warning signs, barricading and proper tools & tackles, Equipping the workers with safety boots, helmets and fluorescent aprons & barricading as per enclosed drawings. The barricading is to be done throughout along the trench/ welding string.
u) Any other activities not mentioned/ covered explicitly above, but otherwise required for satisfactory completion/ operation/ safety/ statutory/ maintenance of the works shall also be covered under the scope of work and has to be completed by the Contractor within specified time schedule at no extra cost to owner. The pipeline laying shall be done as per specification, code & standard & guideline by Owner/ Owner’s Representative.
v) Preparation of As-built drawings, pipe-books (1 set of tracing on polyester film and 3 sets of As-built drawings and 1 soft copy and 6 copies of pipe book) All the works shall be executed in accordance with the provision of contract including carrying out all temporary/ ancillary/ auxiliary works required of the performance of the works and all other acts, deeds, matters and things necessary to make the pipeline ready for pipe commissioning activities.
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Note:
1. This item shall be applicable for the pipeline, fittings, accessories, valves etc. between existing / proposed underground tap-off points from existing steel main grid to I.J. for U/G portion.
2. For restoration of asphalt / concrete roads, the item for construction of asphalted top/ concrete top/ red stone etc. shall be paid separately under relevant SOR item for restoration of roads.
3. Supply of Long Radius bends (R = 3 D) is in the Contractor scope, it shall be paid seprately under relavant SOR item.
Installation of LR Bends shall be as per site condtions and instructions of Owner/Owner's representative.
4. Concrete sheathing of carrier pipe shall be paid seprately.
5. Contractor shall not perform any pipeline activities along ROU without specified barricading as per Std. Drg. and other safety measures.
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Specified NB (inch) x Wall thickness (mm) - Material of Construction
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8" x 6.4 mm - API 5LX52 (HFW/SMLS)
44500
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6" x 6.4 mm - API 5L X 52 ( HFW / SMLS )
500
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4" x 6.4 mm - API 5L X 52 ( HFW / SMLS )
600
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EXTRA FOR LAYING / INSTALLATION OF PE PIPELINE ALONG WITH CARBON STEEL PIPELINE WITHIN SAME TRENCH (OPEN CUT) Extra for laying MDPE Pipe including trenching to all depths/width by excavation in all types of soils including soft and different type of pavement / footpath / roads etc. including rock breaking, chiselling or otherwise cutting etc. as required and storing excavated soil, reusable materials at designated area as directed by Engineer in charge and to a width/depth to accommodate the pipeline, Carbon Steel & MDPE Pipe (125 mm/ 90 mm, PE-100 Pipe SDR11) as per the relevant drawing/standard/ specification etc. Work involved in laying of MDPE pipeline shall be as follows : " Receiving and taking over " as defined in the specification , handling , loading , transportation and unloading of Owner supplied MDPE pipe of 125 & 90 mm dia from designated place (s) of issue / dump site (s) to contractor's own stock -yard (s) / work shop (s) / work site (s) including proper storing , stacking , identification , providing security & insurance cover , stringing / uncoiling on the pipeline right of use , laying / installation of MDPE line pipe and contractor supplied associated fittings and accesories i.e. bends , couplers , End caps , Tee , PE reducer , CS to PE fittings , Valves saddle tappings , warning mat etc., including executing of all works , arrangement of all additional land required for contractor's storage , fabrication , access for construction , supply of all materials ( except Owner supplied materials ), consumables , labour and other incidental works and handing over the same surplus materials to the Owner's designated stockyard (s)Uncoiling /stringing of pipes , clamping , jointing of pipe ends /fittings /valves by qualified personnel using approved techniques as per specifications.Lowering the MDPE pipeline in same trench wherein carbon steel pipe has been laid ( as per scope given in relevent SOR) and padding done to the thickness as indicated in the specification and enclosed cross sectional drawing , providing required depth/width of padding in trench bed & above and around the pipeline.Installation and electrofusion jointing of valves wherever required and as directed by engineer in charge. Cleaning , flushing , pneumatic testing , purging with nitrogen as per specification and approved procedures providing all tools and tackles , nitrogen , instruments , manpower and related accessories and as per the instructions of the EIC. Any other activities not mentioned/ covered explicitly above, but otherwise required for satisfactory completion/ operation/ safety/ statutory/ maintenance of the works shall also be covered under the scope of work and has to be completed by the Contractor within specified time schedule at no extra cost to owner. On completion of gas charging of pipelines. Preparation and submission of as built drawings , crossing details , termination , utility graphs. Carrying out all temporary, ancillary, auxiliary works required to make the MDPE pipeline ready for commissioning as per drawings, specifications, scope of work indicated in tender and other provisions of Contract document and instructions of Engineer-in-charge.
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125 mm PE 100 SDR11 pipe
600
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90 mm PE 100 SDR11 pipe
400
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Pipe laying using Directional Drilling technique (with casing pipe) forPE pipe size, Laying of all PE pipe (PE 100 SDR 11), Including supply of HDPE casing pipe (PE 63 PN 4), Couplers, End caps etc.
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Survey of U/G utilities, submission of profile for approval, execution of the work as per specification, approved procedure, including excavation of pits and subsequent backfilling compaction, jointing and insertion of carrier pipe in casing pipe, testing & commissioning, restoration of the pits to original condition, submission of As-Built Graph as per specifications and the instruction of Engineer-in-charge.
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125 mm PE 100 pipe (in 250 mm dia. HDPE Casing Pipe )
500
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90 mm PE 100 pipe (in 250 mm dia. HDPE Casing Pipe )
500
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Pipe Laying using Directional Drilling Technique (without casing)for PE pipe size, Laying of all PE pipe (PE 100 SDR11), Including supply of Couplers, End caps as required to complete the job.
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Survey of U/G utilities, submission of profile for approval, execution of the work as per standard procedure attached, including excavation of pits and subsequent backfilling, compaction, jointing and insertion of PE pipe, testing & commissioning, restoration of the pits to to original condition, submission of As-Built Graph as per specifications and the instruction of Engineer-in-charge.
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125 mm PE 100 SDR11 pipe
2500
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90 mm PE 100 SDR11 pipe
2500
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Excavation of hard rock, wherever hard rock of single piece exceeding 1.5m in any direction and removable only by pneumatic chisel / drill / rock-breaker. The rates are payable
over and above the laying rates considered under SOR item specified as INSTALLATION OF CARRIER PIPE BY OPEN TRENCH METHOD (ALL KINDS OF SOIL).
800
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SOFT SOIL / SAND FILLING (Preferably) - ROCK AREA , 150 mm Pre Padding & 200 mm Post Padding in pipeline trench using Soft Soil/ Sand (preferably) filling as directed by the EIC.
800
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PIPELINE LAYING LIAISONING AND GETTING PERMISSIONS FROM THE STATUTORY AUTHORITIES Applying permission, follow up and getting permission from the statutory authorities, obtaining work permits/ NOC from various statutory authorities having jurisdiction before execution of the works and complying with all stipulations / conditions / recommendations of the said authorities. Only R.R charges shall be paid by Owner. The work also includes submitting request for (after obtaining the letter from client) permission , follow up , assisting in site inspections / route suevey / site report making/making site inspection drawings , submitting at designated offices , resubmission after correction , modification if required , soft and hard copy in nos. as required /if required in sizes , and collecting permission from the statuatory authorities including NHAI , PWD , Railways , Irrigation , Forest , Municipal Corporation etc. Obtaining work permits / NOC from various statutory authorities having jurisdiction before execution of the work and complying with all stipulations /conditions/recommendations of the said authorities. Only statutory fees shall be paid by the owner.
Note:
1. Payment shall be based on the actual length of pipeline laid. This rate shall be paid seperately & not inclusive in above specified SOR item of INSTALLATION OF CARRIER PIPE BY OPEN TRENCH METHOD (ALL KINDS OF SOIL).
60500
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SUPPLY & INSTALLATION OF CASING PIPE ALONG WITH MAIN CARRIER PIPELINE Supply & Installation of carbon steel Casing pipe (with coal tar epoxy coating of minimum 300 microns after proper cleaning including supply of coating material, consumables etc.) by augur boring & Jacking method / Moling for crossings in all types of soils and terrain, including laying of 2 nos. HDPE telecom duct / CS Conduit (in case of Railway Crossing) & all associated works which includes supply of Casing Pipe of material IS-3589, FE-0410/ API 5L Gr. B or equivalent, all other materials, equipments, consumables, manpower, welding of steel casing and jointing of HDPE telecom duct including visual inspection of all weld joints/ HDPE joints, pre-installation hydrostatic testing, backfilling and restoration as original of the facilities crossed and performing all works as per drawings, specifications and instructions of Owner/ Owner's Representative and provisions of contract document. Submission of as built drawings.
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Note:
1. Payment shall be based on the actual length of cased crossings.
2. Casing end seals, casing insulators, vent & drain connections are to be provided by contractor.
3. Above rates for this SOR item is inclusive of all works involved and as specified in INSTALLATION OF CARRIER PIPE BY OPEN TRENCH METHOD (ALL KINDS OF SOIL). No extra payment shall be made for laying of carrier pipeline.
4. The supply and laying of HDPE duct for this cased corssing item is included in this SOR item and will not be paid separatly.
5. Only supply of CS conduit for HDPE duct (if required) is not included in this item and shall be paid separatly as per relavant item of this SOR.
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10" NB Carbon steel casing pipe (Augur boring & Jacking Method / Moling/HDD) - For 4" Mainline Carrier Pipe
50
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12" NB Carbon steel casing pipe (Augur boring & Jacking Method / Moling/HDD) - For 6" Mainline Carrier Pipe
50
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14" NB Carbon steel casing pipe (Augur boring & Jacking Method / Moling/HDD) - For 8" Mainline Carrier Pipe
100
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INSTALLATION OF CARRIER PIPE (CARBON STEEL) BY TRENCHLESS METHOD WITHOUT CASING Receiving and taking-over as defined in the specifications, handling, loading, transportation and unloading of Owner supplied 3-Layer PE coated line pipes from Owner designated stock-yard to Contractor's own stock yards / workshops / work-sites including preliminary activities, carrying out inspection of owner supplied materials ( 3-LPE coated line pipe ) at the time of taking over and supply of all materials ( except 3-LPE coated line pipe ) consumables, equipment, labor and other inputs, carrying out all temporary, ancillary, auxiliary works, as per drawings, Specifications, other provisions of Contract document and instruction of Owner/ Owner’s Representative, including but not limited to carrying out the following works:
a) Site Preparation, welding, radiography, coating field joints with special type heat shrinkable sleeves ( Direx ) pretesting of completed carrier pipe and making the string and welding of entry & exit point of HDD/boring with main pipeline.
b) Pre installation hydrotesting including leaks detection and repair of defects and retesting etc. for defects attributed to contractor's faulty work Hydrotesting with mainpipeline and precommissioning activities like swabbing, drying to the specified criteria as per owner/owners representative.
c) Purging with nitrogen and Commissioning of complete pipeline network including supply of all equipment, machinery, consumables, tools and tackles, manpower, etc., as per specification, provisions of bid document and instructions of Owner/Owner’s Representative.
d) Final dossier all notes & calculations as required in the specification.
e) Preparation of as-built drawings, pipe-books (1 set of tracing on polyester film and 6 sets of as - built drawings and 1 soft copy and 3 copies of pipe book).
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Installation of Crossings of carrier pipes by HDD / Moling for Road, Nala and Canal crossings etc. wherever required in all types of soils and terrain including HARD ROCK DRILLING USING DIAMOND CUTTER, pretesting, post testing etc., including laying of HDPE telecom duct in case of HDD & moling alongwith all associated works supply of all other materials, equipments, consumables, manpower, jointing of HDPE Telecom Duct including visual inspection of all weld Joints/HDPE Joints, backfilling and restoration as original of the facility crossed and performing all works as per drawings, specifications and instructions of Owner/ Owner's Representative and provisions of contract document. This includes preparation and execution of HDD for bundle pulling of 4 inch CS conduit along with HDPE Duct with carrier pipe pulling. Any other activities not mentioned/ covered explicitly above, but otherwise required for satisfactory completion/ operation/ safety/ statutory/ maintenance of the works shall also be covered under the scope of work and has to be completed by the Contractor within specified time schedule at no extra cost to owner. It shall be done as per specification, code & standard and guideline by Owner/ Owner’s Representative.
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Note:
1. Payment shall be based on the actual length (Length between tie-in joints) of pipeline laid by HDD / Manual Moiling. Exact location of tie-in shall be approved by Owner/ Owner's Representative.
2. Above specified rates of this SOR for steel pipeline laying is inclusive of carrier pipe string preparation (welding, NDT, pretesting, Coating field joints with special heat shrinkable sleeves (direx), Post Hydrotesting, pre-commissioning etc.).
3. The length of HDD/ moling mentioned is tentative and may vary to the considerable extent, depending upon requirements as per site conditions and shall be decided by Engineer-in-Charge.
4. Payment for the length of final tie-in carrier pipeline string with mainline laid by HDD/ moling are inclusive in this above item rate. No separate payment shall be made under other clauses mentioned elsewhere.
4. The supply and laying of HDPE duct is included in this SOR item and will not be paid separatly.
5. Only supply of CS conduit for HDPE duct (as required) is not included in this item and shall be paid separatly as per relavant item of this SOR.
6. This item shall be executed as per specific instruction of Engineer-In-Charge.
7. The hard rock items shall be executed as per specific instruction of Engineer-In-Charge only after confirmation of soil / bore log data.
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Installation of 8" NB PE Coated Steel pipe alongwith 4 inch CS conduit as required by HDD
1980
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Installation of 8" NB PE Coated Steel pipe alongwith 4 inch CS conduit as required by HDD in HARD ROCK USING DIAMOND CUTTER
20
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Installation of 6" NB PE Coated Steel pipe alongwith 4 inch CS conduit as required by HDD
690
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Installation of 6" NB PE Coated Steel pipe alongwith 4 inch CS conduit as required by HDD in HARD ROCK USING DIAMOND CUTTER
10
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Installation of 4" NB PE Coated Steel pipe alongwith 4 inch CS conduit as required by HDD
195
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Installation of 4" NB PE Coated Steel pipe alongwith 4 inch CS conduit as required by HDD in HARD ROCK USING DIAMOND CUTTER
5
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Installation of 8" NB PE Coated Steel pipe without any casing by Moiling
50
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Installation of 6" NB PE Coated Steel pipe without any casing by Moiling
50
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Installation of 4" NB PE Coated Steel pipe without any casing by Moiling
50
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Execution of road/other crossing by Shallow Horizontal Directional Drilling (HDD) technique OR laying by HDD method along the road at a required depth as per site condition including mobilization & de-mobilization at site(s), supply of all materials as per the `Scope of Supply' and all consumables, equipment, manpower & other resources and arranging the required land for site preparations and execution of, but not limited to, the following works in accordance with the specifications, drawings and as per all provisions of the contract document complete in all respect as per the instructions of the Engineer – in – charge /Site engineer.
'Taking delivery and transportation of Owner-supplied 3LPE coated pipes to the work site from designated stockpile location, inspection of the coated pipes visually and/or with holiday detector for defects, including arranging all necessary intermediate storage area required thereof till the pipes are installed in permanent position.
'Complete site preparation including arranging of required land, setting up of fabrication yard, preparation of temporary arrangement for pipeline stringing, launching etc.
'Carrying out repair of pipe defects, replacement in the case of non-repairable defects and repairing damages to pipe coating including defects/ damages occurring during transportation and handling.
'String preparation including repair of pipe and pipe coating defects, welding, non-destructive testing of welds including 100% radiography (by X-ray), supply of films & all equipment and providing all facilities to Owner's representative(s) for examining radiographs, repair of defects in the welds and re-testing etc.
'Carrying out pre-installation hydrostatic testing of the complete pipeline string, as per the specifications, including repair of defects and retesting etc.
'Coating of the field joints of the pipe string to be installed by shallow HDD method with DIRAX heat shrink sleeves of approved make used for HDD crossings.
'Repair of all coating damages in the pipe section to be laid by shallow HDD method by full encirclement sleeves using suitable cut sections of approved quality of heat shrink sleeves of approved make.
'Supply & fixing of easy to install heat shrinkable duct end caps for HDPE duct for OFC (wherever OFC has to be laid along with the carrier pipeline).
'Installation of the pipeline and OFC conduit as a bundle crossing below the Road/ other utility horizontally by shallow HDD operation to the correct profile as per the approved drawings in a pre-reamed hole of appropriate size.
'Carrying out post-installation coating survey as per approved procedure.
'Restoration, clean-up and disposal of drilling fluid, waste and all other surplus materials etc.
'All other works not specifically listed herein, but required as per specifications, drawings, provisions of the contract document, calculations and construction method statement, leading to successful completion of the works.
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Note:
1. Payment shall be based on the actual length (Length between tie-in joints) of pipeline laid by Shallow HDD. Exact location of tie-in shall be approved by Owner/ Owner's Representative.
3. The length of Shallow HDD mentioned is tentative and may vary to the considerable extent, depending upon requirements as per site conditions and shall be decided by Engineer-in-Charge.
4. Payment for the length of final tie-in carrier pipeline string with mainline laid by Shallow HDD are inclusive in this above item rate. No separate payment shall be made under other clauses mentioned elsewhere.
4. The supply and laying of HDPE duct is included in this SOR item and will not be paid separatly.
6. This item shall be executed as per specific instruction of Engineer-In-Charge.
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Installation of 8" NB PE Coated Steel pipe along with 2 Nos HDPE Duct as required by Shallow HDD method
5950
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Installation of 6" NB PE Coated Steel pipe along with 2 Nos HDPE Duct as required by Shallow HDD method
4750
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Installation of 4" NB PE Coated Steel pipe along with 2 Nos HDPE Duct as required by Shallow HDD method
1150
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Supplying & providing aaproved type of extruded polyethylene mesh (rock shield) on mainline pipe to protect the coating against rocky soil including supply of all inputs such as labour, materials, consumables etc. necessary to perform and complete the work in all respects in accordance with the specifications, manufacturer's recommendation and instruction of Site Engineer / Eingineer-In- Charge.
Rock shield shall be of minimum thickness as specified in the technical specification, flexible PVC (polyvinyl chloride), strand extruded rock shield pads.
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Note:
1. Rock shield pads shall be affixed to pipe utilizing non-metallic bands of filament tape.
2. Spacing of non-metallic banding shall not exceed 80 cm on center.
3. Rock shield shall completely encircle the pipe with a minimum overlap of 10 cm. Overlap shall be located at the bottom radius (6 o’clock position).
4. Back-fill should be “shaded” into the trench during back-fill procedure. Do not dump back-fill directly on protected pipe.
5. Follow manufacturers recommendations.
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8" NB
100
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6" NB
50
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4" NB
20
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INSTALLATION OF SV STATIONS All works for installation of all underground & above ground piping at all elevations and below ground at all depth for Sectionalizing Valve Station with / without future tap-off in the same valve chamber as per P & ID & GAD in all type of terrains and soils including "Receiving and taking over" as defined in the specifications, handling, loading, transportation and unloading of all Owner supplied materials i.e. extended stem, butt welded, sectionalizing ball valve, other types of valves, line pipes for mainline from Owner's designated place(s) of issue to work site, Supply of pipes, fittings & valves for piping of size below 4" dia, supply of all consumables, materials, manpower and carrying out all mechanical works of underground and above ground piping including fabrication, welding, non-destructive testing of welds by radiography or Utrasoninc Testing in case radiography is not possible, weld repairs/ retesting, cleaning/ flushing, pre-hydrotesting & hydrostatic testing, dewatering, functional testing, pneumatic seat & seal test as per API 6D, cutting of mainline and beveling (if required), tie-in of valve assembly, including radiography of tie-in joints and Ultrasoninc testing of Golden joints, corrosion, coating and external painting as required.
Installation of instruments like pressure/ temperature instruments/ gauges, provision for tubing to the actuator in future, obtaining all statutory clearances, approvals and permissions for the works (wherever required).
Excavation in all types of soil including soft / hard / rocky surfaces, providing 200 mm thk PCC for valve base support, backfilling and compaction with approved soil for installation of pipes and fittings, etc including sand padding all around the valves in SV station, pipe supports and fencing would be paid against separate SOR s ), painting, finishing, clean-up and restoration of site; preparation of as-built drawings, documents and project records and performing all works as per drawings, specifications, other provisions of Contract document and instructions of Engineer-in- charge.
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Note:
1. Bolts, nuts, washer, U-clamps, gaskets etc. of all sizes required for piping facilities shall be procured and supplied by the contractor with in the rate quoted.
2. This work is exclusive of all works associated with main pipeline covered under SOR item specified as INSTALLATION OF CARRIER PIPE BY OPEN TRENCH METHOD (ALL KINDS OF SOIL).
3. All civil / structural works including area fencing and gate, pipe supports, valve chamber shall be paid separately as per unit rate provided elsewhere in the SOR.
4. 4" and above (fittings & flanges etc. ), material supply is also in the contractor scope. It shall be be paid separately under Supply item provided elsewhere in the SOR.
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SV STATION WITH VENT WITHOUT BY-PASS LINE AND WITH / WITHOUT FUTURE TAP-OFF
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8" NB
3
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6" NB
1
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SV STATION WITH VENT WITH BY-PASS LINE AND WITH / WITHOUT FUTURE TAP-OFF
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8"NB
5
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6" NB
2
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COMPLETE WORKS FOR TAP-OFF POINTS (NOT PART OF SV STATION COMMON VALVE CHAMBER)
Works at Future Connections:
Complete works of design, engineering, installation of all piping, valves, fittings at all depths inside the pit in all types of terrains and soils including transportation, handling of Owner supplied material from Owner's designated issue point(s) to work site, supply of Contractor's supplied materials to work site(s), all mechanical works including fabrication, welding, non destructive testing of welds, weld repairs/ retesting, cleaning/ flushing, pre-hydrotesting & hydrostatic testing, dewatering, functional testing, cutting of mainline and beveling (if required), tie-in of valve assembly, including radiography of tie-in joints, corrosion, coating and external painting as required.
All civil works including excavation of pit, piping supports including all PCC and RCC works for pedestals with insert plates as required, construction of valve chamber including with supply of all material and finishing, clean up and restoration of site, filling and grading of area around valve station for avoiding any local flooding of area and as per specification and instructions of Owner/Owner's representative.
Preparation of as-built drawings, documents and project records and performing all works as per drawings, specifications, other provisions of Contract document and instructions of Engineer-in- charge.
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Note:
1. Bolts, nuts, washer, U-clamps, gaskets etc. of all sizes required for piping facilities shall be procured and supplied by the contractor with in the rate quoted.
2. This work is exclusive of all works associated with main pipeline covered under SOR item specified as INSTALLATION OF CARRIER PIPE BY OPEN TRENCH METHOD (ALL KINDS OF SOIL).
3. All civil / structural works including area fencing and gate, pipe supports, valve chamber shall be paid separately as per unit rate provided elsewhere in the SOR.
4. 4" and above (fittings & flanges etc. ), material supply is also in the contractor scope. It shall be be paid separately under Supply item provided elsewhere in the SOR.
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8" x 6"
2
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8" x 4"
12
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6" x 4"
4
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4" x 4"
1
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PURGING & INERTIZATION OF PIPELINE - INCLUDING SUPPLY OF NITROGEN Purging and inertization of pipeline section between the two isolation valves with nitrogen to make the pipeline section free from oxygen including supply of required quantity of nitrogen and all equipments, tools and tackles, manpower etc. required for the works and as per instruction of engineer in charge. Complete with necessary regulator, hoses, pressure guage, connections with tools and tackles. Submission of purging plan for approval before actual work and complete assistance for purging. By filling and pressurizing with nitrogen upto a pressure of 2 bar(g).
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-
-
8" NB
52600
-
-
6"NB
6050
-
-
4" NB
2050
-
-
Supply & Filling of additional nitrogen through labelled, tested, and certified cylinders of 7cum, complete with necessary regulator, hoses, connections with tools and tackles instruction of EIC.
Payment shall be made on number of nitrogen cylinders used on actual basis.
Note:
1. Contractor shall be responsible for maintaing the pressure up to 2 bar(g) till commissioning. However, Additional nitrogen filling shall be paid as per SOR mentioned immediate above for maintaing the presurre up to 2 barg on actual basis.
61
-
-
PIPELINE LAYING / INSTALLATION OF ABOVE GROUND PIPELINE
(WHEREVER REQUIRED AT CNG/DRS/MRS STATIONS & CONSUMER ENDS ETC.) WELDING OF PIPES WITH PIPE / FITTINGS / VALVES : -
-
-
-
Receiving and taking over of all free issue materials from company’s designated place of issue, handling including lifting, transportation from Owners and / or contractors storage point to work site / workshop as applicable for fabrication or / and to work site for field fabrication and erection for all piping items supplied by COMPANY / CONTRACTOR.
Fabrication including cutting, edge preparation, inclusive of grinding the edges of pipes, fittings etc. to match with grinding the edges of pipes, fittings etc. to match with the matching edges of uneven / different thickness wherever required fit - up bending, preheating wherever required, welding etc. pipe fittings like elbows, tees, reducers, weldolets, sockolets, vent and drain point connection etc. including providing stub-in connection, fabricated fittings and reinforcement pads etc. as required. Carrying out Non-destructive testing as per specification & instruction of EIC.
-
-
-
Note:
1. All materials of sizes below 4" shall be in contractor's scope. 2. Welding Joints under above SOR item are for Above Ground Piping only (Except Flange).
3. The above SOR item shall be carried out only when instructed by Engineer In charge.
4. These rates shall be applied only when permitted by Engineer In charge.
5. Supply and installation of Assorted pipes of all rating/ thickness types, as required are inclusive under this SOR item, Contractor to quote accordingly. 6. 4" and above (fittings & flanges etc. ), material supply are in the contractor scope. It shall be be paid separately under Supply item provided elsewhere in the SOR on actual quantity basis.
7. Bolts, nuts, washer, U-clamps, gaskets etc. of all sizes required for piping facilities shall be procured and supplied by the contractor within the rate quoted. These items shall not be separately measured and paid.
-
-
-
8" NB
200
-
-
6" NB
100
-
-
4" NB
60
-
-
2" NB
60
-
-
1.5" NB
30
-
-
1" NB
30
-
-
0.75" NB
30
-
-
WELDING OF PIPES WITH FLANGES Receiving and taking over of all free issue materials from OWNER’s designated place of issue, handling including lifting, transportation from Owners and / or contractors storage point to work site / workshop as applicable for fabrication or / and to work site for field fabrication and erection for all piping items supplied by COMPANY / CONTRACTOR.
Fabrication including cutting, edge preparation, inclusive of grinding the edges of pipes, flanges etc to match with the matching edges of uneven / different thickness, preheating wherever required, welding etc. including supply and fixing of all types of gaskets (including gaskets for RTJ flanges), bolts and nuts for all sizes. Carrying out Non-destructive testing as per specification & instruction of EIC.
-
-
-
Note:
1. All materials of sizes below 4" shall be in contractor's scope. 2. Welding Joints under above SOR item are for Above Ground Piping only (Except Flange).
3. The above SOR item shall be carried out only when instructed by Engineer In charge.
4. These rates shall be applied only when permitted by Engineer In charge.
5. Supply and installation of Assorted pipes of all rating/ thickness types, as required are inclusive under this SOR item, Contractor to quote accordingly. 6. 4" and above (fittings & flanges etc. ), material supply are in the contractor scope. It shall be be paid separately under Supply item provided elsewhere in the SOR on actual quantity basis.
7. Bolts, nuts, washer, U-clamps, gaskets etc. of all sizes required for piping facilities shall be procured and supplied by the contractor within the rate quoted. These items shall not be separately measured and paid.
-
-
-
8" NB
80
-
-
6" NB
40
-
-
4" NB
24
-
-
2" NB
12
-
-
1.5" NB
12
-
-
1" NB
12
-
-
0.75" NB
12
-
-
ERECTION & TESTING Complete work of erection, painting, testing and making ready for further commissioning / start - up carbon steel piping and fittings of all sizes and ratings including supply & installation of all fittings like elbow, tees, reducers, swages, weldolet, sockolets, nipples, flanges, blind flanges, spectacle blind flanges, valves, pipes of sizes below 4” NB and of all ratings including supply of all consumables, equipment, manpower and other resources and execution of but not limited to the following works in accordance with relevant specifications, drawings, scope of work and instruction of Owner/ Owner's Representative and as per all provisions of the contract document.
Erection of pipes of all types and thickness over sleepers, overhead on rack and at all elevations, connecting with equipment nozzle, aligning and installation for all types of valves, all online instruments and fittings of all sizes of elbow, reducers, tees, flanges blind flange, spectacle blind flanges, branch connection / tapping, vents and drains, required for process and hydro testing, tapping for pressure gauges thermowells sample connections, etc.
Painting of entire system (including all pipes and accessories) as per specification, including supply of approved paints and primers, preparation of surface and application of primer and paint, identification lettering / numbering, color coding, etc. as specified including rub down & touch up of shop primer or scrapping of shop primer wherever required by OWNER and providing scaffolding for all heights etc. Cleaning and flushing by water/ compressed air, testing of the system including hydrostatic, pneumatic and any other type of testing as specified, draining, drying by compressed air / other methods approved by OWNER.
Cleaning and flushing by water / compressed air, testing of the system including hydrostatic, pneumatic and any other type of testing as specified, draining, drying by compressed air/ other methods as approved by Owner.
Completion of all such work in all respect as per scope of work and as per drawings specifications and instructions of the OWNER and keeping in the system ready in all respects for further commissioning and start up.
Hooking up with other system piping at battery limit.
Preparation of isometric, fabrication drawings. Bill of materials as per specifications, drawings and instruction of Owner / Owner’s Representative.
-
-
-
Note:
1. All materials of sizes below 4" shall be in contractor's scope. 2. Welding Joints under above SOR item are for Above Ground Piping only (Except Flange).
3. The above SOR item shall be carried out only when instructed by Engineer In charge.
4. These rates shall be applied only when permitted by Engineer In charge.
5. Supply and installation of Assorted pipes of all rating/ thickness types, as required are inclusive under this SOR item, Contractor to quote accordingly. 6. 4" and above (fittings & flanges etc. ), material supply are in the contractor scope. It shall be be paid separately under Supply item provided elsewhere in the SOR on actual quantity basis.
7. Bolts, nuts, washer, U-clamps, gaskets etc. of all sizes required for piping facilities shall be procured and supplied by the contractor within the rate quoted. These items shall not be separately measured and paid.
-
-
-
8" NB
200
-
-
6" NB
100
-
-
4" NB
60
-
-
2" NB (Including supply of pipe, fittings, flanges, valves and other items required).
30
-
-
1.5" NB (Including supply of pipe, fittings, flanges, valves and other items required).
10
-
-
1" NB (Including supply of pipe, fittings, flanges, valves and other items required).
10
-
-
0.75" NB (Including supply of pipe, fittings, flanges, valves and other items required).
10
-
-
Supply of SS pressure gauges as per data sheet and drawing enclosed in tender and Installation of pressure guages and their accessories inclusive of supply of necessary piping materials and tubings along with all necessary valves and fittings, fabrication and installation of impulse lines / mainfolds and hydrulic testing and calibration as per installation standard.
-
-
-
Supply & installation of SS pressure gauge (Make - as per recommended vendor list) as per data sheet attached in the tender
40
-
-
Supply, fabrication and erection of all types of pipe supports of MS material like clamps, saddle, guide stops, cradles, turn buckles, anchors, T-posts; stockade / trestle and pipe bridge for overhead piping; frames for canopy, approach ladders and platforms, crossover, cable tray supports etc. including painting suitable for highly corrosive area as per specification labor and supervision & complete work as per specifications and instruction of Engineer in charge (Bolts, nuts, washers, U - clamps etc. for supporting shall be supplied by the contractor within the rates quoted. These items will not be measured and paid separately) this work is to be complete in all respect as per scope of work.
10
-
-
Supply and erection of single leaf mild steel gate 2.5 M high with mesh up to 2.0 M height and barbed wire fencing of 0.5 M height and 2.0 M wide complete in all respect including painting as per specification on all MS items, all works as per specification and drawings including foundations and RCC.
Note:
1. Rate include cost of all labor, tools, tackles, equipment, hire charges, supply of all materials such as minimum 43 grade cement including sulphate resistant cement for sub structures, R/F steel, inserts, bolts, conduits, bitumen, other minor construction materials, shuttering, stinging, earthwork in excavation and backfilling using serviceable earth in all conditions, shorting bailing and pumping out water, testing of concrete, curing etc. with all bye works and sundry works.
6
-
-
Supply and erection of double leaf mild steel gate 2.5 M high with mesh up to 2.0 M height and barbed wire fencing 0.5 M height and 4.0 M wide complete in all respect including painting as per TS on all MS items, all works as per specification and drawings including foundations and RCC.
Note:
1. Rate include cost of all labor, tools, tackles, equipment, hire charges, supply of all materials such as minimum 43 grade cement including sulphate resistant cement for sub structures, R/F steel, inserts, bolts, conduits, bitumen, other minor construction materials, shuttering, stinging, earthwork in excavation and backfilling using serviceable earth in all conditions, shorting bailing and pumping out water, testing of concrete, curing etc. with all bye works and sundry works.
4
-
-
Supply of all materials, fabrication and erection of chain link fencing 2.5 M high with mesh up to 2.0 M height and barbed wire fencing complete in all respect including painting as per TS on all MS items, all works as per specification and drawings including foundations and RCC.
Note:
1. Rate include cost of all labor, tools, tackles, equipment, hire charges, supply of all materials such as minimum 43 grade cement including sulphate resistant cement for sub structures, R/F steel, inserts, bolts, conduits, bitumen, other minor construction materials, shuttering, stinging, earthwork in excavation and backfilling using serviceable earth in all conditions, shorting bailing and pumping out water, testing of concrete, curing etc. with all bye works and sundry works.
250
-
-
Supply, fabrication and installation of all types of permanent markers along the route including all associated civil works such as excavation in all types of soil, construction in all types of soil, construction of foundation, pedestals and grouting with concrete, clearing, supply and application of approved color and quality of primer and paint (powder coated), stencil letter cutting for numbers, direction, chainage etc., restoration of area to original condition and performing all works as per drawing, specification and instruction of Owner / Owner’s Representative.
-
-
-
RCC route marker as per approved drawing
641
-
-
Pipeline Warning markers/ Direction markers/kilometer marker with Post & foundations as per drawing. It shall be powder coated only & before installation take approval from the EIC.
80
-
-
Leak / Burst (Attributable to Company) All works for locating major leak / burst (occurred during hydrostatic testing) including necessary repairing / replacing defective pipelength, including cutting and removing out defective pipes, pretesting of replacement pipe and welding into mainline, NDT of welds and re-bevelled area, repair and re-testing of defective welds, coating of welded joints, clean-up, retesting the pipeline including providing all necessary equipment's, labour, materials, consumables and inputs otherthan Owner supplied materials and performing all works as per drawings, specifications enclosed with the Contract and directions of Engineer-in-Charge. Note:
1. This rate is applicable for manufacturing defects in Company supplied material only.
-
-
-
8" NB
1
-
-
6" NB
1
-
-
4" NB
1
-
-
CONTINUOUS CONCRETE COATING (FOR CS PIPES) Supply of all consumables, materials and application of 50 mm thk. continuous concrete weight coating of minimum density 2245 kg/m3 of minimum grade M-20 for below specified Line Pipe size and field joints thereof in all areas of work wherever required as per site condition and performing all works as per specification on the line pipe for following sizes.
-
-
-
Specified NB 8" x 6.4 mm W.T. x 50 mm Concrete Coating
24
-
-
Specified NB 6" x 6.4 mm W.T. x 50 mm Concrete Coating
48
-
-
Specified NB 4" x 6.4 mm W.T. x 50 mm Concrete Coating
24
-
-
Construction and handing over of RCC Valve Pit of different size (internal dimension) as per technical specification and direction of engineer-in-charge, complete in all respect. Scope of work shall be as per approved drawing.
All civil works including supply of all material, excavation of pit, piping & valve supports including all PCC and RCC/ Brick works for valves pit, pedestals with insert plates as required sealing of pipe at valve pits, providing cover etc and finishing, clean up and restoration of site, filling and grading of area around the valve station to avoid any local flooding of area, as per specification enclosed and instruction of Engineer-in-Charge.
-
-
-
RCC Chamber - (Size - 2 m x 1.5 m)
2
-
-
RCC Chamber - (Size - 2.5 m x 2.2 m)
8
-
-
RCC Chamber - (Size - 3 m x 2.5 m)
20
-
-
Restoration of asphalt / concrete / red stone roads / pavement/ pavor block including compaction of soil, to original condition as per requirement and to the entire satisfaction of EIC and / or concerned Owners having jurisdiction for following thickness.
-
-
-
Restoration of Asphalt road up to 15 cm thickness
400
-
-
Restoration of Asphalt road beyond 15 cm up to 20 cm thickness
400
-
-
Restoration of RCC Concrete road up to 15 cm thickness
200
-
-
Restoration of red stone road / footpath / pavement up to 4 inch thickness
200
-
-
Providing and laying PCC (1:2:4) as per technical specifications & instruction of Engineer in charge. (Aggregate size 20 mm down)
100
-
-
Providing and laying PCC (1:4:8) as per technical specifications & instruction of Engineer in charge. (Aggregate size 40 mm down)
100
-
-
Providing and Laying reinforced cement concrete of grade M -25 with 20 mm and down grade crushed stone aggregate in all types of structures like foundations, pedestals etc. at all depths & heights including excavation shaffolding, shuttering, reinforcement steel (FE 500D), all labour, materials, tools & tackles etc as per the instruction of Engineer in charge.
200
-
-
Temporary Cathodic Protection: Design, Detailed Engineering, Survey, Supply, Installation, Testing and commissioning & Monitoring of the temporary cathodic protection [TCP] system using galvanic anodes to protect the external surface of the entire steel grid network from, against soil-side corrosion for minimum 2 year or till commissioning of permanent CP system whichever is later. All work shall be carried out conforming to the Scope of work, Design Basis, Data Sheets, specification, standard and approved vendor list and provisions of GCC, SCC including Technical specifications,OWNER/ CONSULTANT approved survey report/design package, including all materials, equipments, consumables, start up/commissioning spares etc. complete in all respects including transportation, storage of materials at site, manpower, in line with direction of Engineer In-charge.
-
-
-
Design & detail engineering of TCP system including design basis, data sheet, standards & specifications based on soil resistivity, Soil Ionic & Microbial Loading, Interfering elements surveys measured from pipeline ROW.
1
-
-
Soil Resistivity (At every 1000 meter), Soil Ionic & Microbial Loading (At every 5 Km and wherever Soil variation) and Interfering elements surveys from pipeline ROW.
61
-
-
Supply, installation, Testing & Commissioning of Test lead Points (TLP) including weather proof Test Lead Box as specified in specification with backlite strip, bolt terminals, 4” dia heavy duty pipe at top end to fit the test lead box and base plate welded at the bottom including MS bend for concrete Base, Bend, Cables, pipe to cable connection, Epoxy Encapsulation & Miscellaneous such as connectors, Excavation and backfilling trenches for cable laying & Pin Brazing etc. complete in all respects. The work shall include supply & fixing of a non corrosive name plate containing the details like KM location, identification, TLP No, Direction of flow, connection scheme, type etc., on the side of Top box including the cost of all labour, materials, tools & tackles etc. cables shall be annealed high conductivity, tinned, stranded copper conductor, XLPE insulated, 650/1100 V grade, PVC sheathed or as per specification.
-
-
-
Test Lead Point TYPE A (POTENTIAL MEASUREMENT) with minimum two cables including 1Cx06 Sq.mm & 1Cx10 Sq.mm armoured Potential measurement cables, pin brazing connection encapsulation kit etc.: Supply, installation, testing & commissioning of Test Lead Point (TLP) fabricated MS Sheet (Thickness : 3 mm top/side/rear/front & 5 mm : Bottom plates) with hinged front door, Heavy Guage MS pipe 100 mm nominal diameter, Phenolic laminated terminal plate, brass terminal bolts, neoprene gasket for front door, vandal proof concealed lock, etc as per latest revision of Standard AFC drawing. The work includes providing requisite concrete foundation of 600 mm x 600 mm x 800 mm at site, including MS hard pipe for cable entry through foundation, erection of the TLP over concrete foundation, termination of cables to the brass terminal bolts inside TLP box, jointing the cables to pipe (using cad welding/ pin brazing technique), repairing the damage to coat & wrap (with coating repair etc.), back filling the trenches, cleaning the site, applying epoxy paint / powder coating etc. The work also includes supply, installation, laying & termination of all XLPE, Cu cables (as indicated in standard drawings/specifications) of required length (as per site conditions) and size, lugs etc. The work includes supply and fixing of a non-corrosive name plate containing the details like KM location, identification, TLP No., direction of flow, connection scheme, type etc., on the side of the TLP box, etc. The name plate shall also include the details of corrosion coupon wherever installed, all as per the direction and specification detailed in the document complete with tools, tackles & other necessary requirement. The work complete in all respects including all materials, tools, tackles, labour as per tender specifications, AFC drawings & directions of the Site Engineer/Engineer-In-Charge.
SACRIFICIAL ANODES FOR TCP ARE ALSO TO BE CONNECTED TO THIS TLP THROUGH A VARIABLE RESISTOR AND SHUNT ARRANGEMENT AS PER STD DRAWINGS
32
-
-
Test Lead Point TYPE B: (CURRENT MEASUREMENT) with minimum four cables including 1Cx06 Sq.mm & 1Cx10 Sq.mm armoured Potential measurement cables, pin brazing connection encapsulation kit etc.: Supply, installation, testing & commissioning of Test Lead Point (TLP) fabricated MS S : heet (Thickness : 3 mm top/side/rear/front & 5 mm : Bottom plates) with hinged front door, Heavy Guage MS pipe 100 mm nominal diameter, Phenolic laminated terminal plate, brass terminal bolts, neoprene gasket for front door, vandal proof concealed lock, etc as per latest revision of Standard AFC drawing. The work includes providing requisite concrete foundation of 600 mm x 600 mm x 800 mm at site, including MS hard pipe for cable entry through foundation, erection of the TLP over concrete foundation, termination of cables to the brass terminal bolts inside TLP box, jointing the cables to pipe (using cad welding/ pin brazing technique), repairing the damage to coat & wrap (with coating repair etc.), back filling the trenches, cleaning the site, applying epoxy paint / powder coating etc. The work also includes supply, installation, laying & termination of all XLPE, Cu cables (as indicated in standard drawings/specifications) of required length (as per site conditions) and size, lugs etc. The work includes supply and fixing of a non-corrosive name plate containing the details like KM location, identification, TLP No., direction of flow, connection scheme, type etc., on the side of the TLP box, etc. The name plate shall also include the details of corrosion coupon wherever installed, all as per the direction and specification detailed in the document complete with tools, tackles & other necessary requirement. The work complete in all respects including all materials, tools, tackles, labour as per tender specifications, AFC drawings & directions of the Site Engineer/Engineer-In-Charge.
SACRIFICIAL ANODES FOR TCP ARE ALSO TO BE CONNECTED TO THIS TLP THROUGH A VARIABLE RESISTOR AND SHUNT ARRANGEMENT AS PER STD DRAWINGS
32
-
-
Test Lead Point TYPE C (CASED CROSING WITH BARE CASING) with minimum four cables including two cables of 1Cx06 Sq.mm Potential measurement cable & two cables of 1Cx10 Sq.mm armoured anode connection, pin brazing connection encapsulation kit etc.: Supply, installation, testing & commissioning of Test Lead Point (TLP) fabricated MS Sheet (Thickness : 3 mm top/side/rear/front & 5 mm : Bottom plates) with hinged front door, Heavy Guage MS pipe 100 mm nominal diameter, Phenolic laminated terminal plate, brass terminal bolts, neoprene gasket for front door, vandal proof concealed lock, etc as per latest revision of Standard AFC drawing. The work includes providing requisite concrete foundation of 600 mm x 600 mm x 800 mm at site, including MS hard pipe for cable entry through foundation, erection of the TLP over concrete foundation, termination of cables to the brass terminal bolts inside TLP box, jointing the cables to pipe (using cad welding/ pin brazing technique), repairing the damage to coat & wrap (with coating repair etc.), back filling the trenches, cleaning the site, applying epoxy paint / powder coating etc. The work also includes supply, installation, laying & termination of all XLPE, Cu cables (as indicated in standard drawings/specifications) of required length (as per site conditions) and size, lugs etc. The work includes supply and fixing of a non-corrosive name plate containing the details like KM location, identification, TLP No., direction of flow, connection scheme, type etc., on the side of the TLP box, etc. The name plate shall also include the details of corrosion coupon wherever installed, all as per the direction and specification detailed in the document complete with tools, tackles & other necessary requirement. The work complete in all respects including all materials, tools, tackles, labour as per tender specifications, AFC drawings & directions of the Site Engineer/Engineer-In-Charge.
SACRIFICIAL ANODES FOR TCP ARE ALSO TO BE CONNECTED TO THIS TLP THROUGH A VARIABLE RESISTOR AND SHUNT ARRANGEMENT AS PER STD DRAWINGS
3
-
-
Test Lead Point TYPE D (CASED CROSING WITH COATED/PAINTED CASING) with minimum four cables including two cables of 1Cx06 Sq.mm Potential measurement cable & two cables of 1Cx10 Sq.mm armoured anode connection, pin brazing connection encapsulation kit etc.: Supply, installation, testing & commissioning of Test Lead Point (TLP) fabricated MS Sheet (Thickness : 3 mm top/side/rear/front & 5 mm : Bottom plates) with hinged front door, Heavy Guage MS pipe 100 mm nominal diameter, Phenolic laminated terminal plate, brass terminal bolts, neoprene gasket for front door, vandal proof concealed lock, etc as per latest revision of Standard AFC drawing. The work includes providing requisite concrete foundation of 600 mm x 600 mm x 800 mm at site, including MS hard pipe for cable entry through foundation, erection of the TLP over concrete foundation, termination of cables to the brass terminal bolts inside TLP box, jointing the cables to pipe (using cad welding/ pin brazing technique), repairing the damage to coat & wrap (with coating repair etc.), back filling the trenches, cleaning the site, applying epoxy paint / powder coating etc. The work also includes supply, installation, laying & termination of all XLPE, Cu cables (as indicated in standard drawings/specifications) of required length (as per site conditions) and size, lugs etc. The work includes supply and fixing of a non-corrosive name plate containing the details like KM location, identification, TLP No., direction of flow, connection scheme, type etc., on the side of the TLP box, etc. The name plate shall also include the details of corrosion coupon wherever installed, all as per the direction and specification detailed in the document complete with tools, tackles & other necessary requirement. The work complete in all respects including all materials, tools, tackles, labour as per tender specifications, AFC drawings & directions of the Site Engineer/Engineer-In-Charge.
SACRIFICIAL ANODES FOR TCP ARE ALSO TO BE CONNECTED TO THIS TLP THROUGH A VARIABLE RESISTOR AND SHUNT ARRANGEMENT AS PER STD DRAWINGS
3
-
-
Test Lead Point TYPE E (FOREIGN PIPELINE CROSSING) with minimum four cables including 1Cx06 Sq.mm & 1Cx10 Sq.mm armoured Potential measurement cables & 1Cx25 Sq.mm armoured Bonding Connection, pin brazing connection encapsulation kit etc. : Supply, installation, testing & commissioning of Test Lead Point (TLP) fabricated MS Sheet (Thickness : 3 mm top/side/rear/front & 5 mm : Bottom plates) with hinged front door, Heavy Guage MS pipe 100 mm nominal diameter, Phenolic laminated terminal plate, brass terminal bolts, neoprene gasket for front door, vandal proof concealed lock, etc as per latest revision of Standard AFC drawing. The work includes providing requisite concrete foundation of 600 mm x 600 mm x 800 mm at site, including MS hard pipe for cable entry through foundation, erection of the TLP over concrete foundation, termination of cables to the brass terminal bolts inside TLP box, jointing the cables to pipe (using cad welding/ pin brazing technique), repairing the damage to coat & wrap (with coating repair etc.), back filling the trenches, cleaning the site, applying epoxy paint / powder coating etc. The work also includes supply, installation, laying & termination of all XLPE, Cu cables (as indicated in standard drawings/specifications) of required length (as per site conditions) and size, lugs etc. The work includes supply and fixing of a non-corrosive name plate containing the details like KM location, identification, TLP No., direction of flow, connection scheme, type etc., on the side of the TLP box, etc. The name plate shall also include the details of corrosion coupon wherever installed, all as per the direction and specification detailed in the document complete with tools, tackles & other necessary requirement. The work complete in all respects including all materials, tools, tackles, labour as per tender specifications, AFC drawings & directions of the Site Engineer/Engineer-In-Charge.
SACRIFICIAL ANODES FOR TCP ARE ALSO TO BE CONNECTED TO THIS TLP THROUGH A VARIABLE RESISTOR AND SHUNT ARRANGEMENT AS PER STD DRAWINGS
2
-
-
Test Lead Point TYPE F (INSULATING JOINT SCHEME) with minimum four cables including two cables of 1Cx06 Sq.mm armoured Potential measurement cables & two cables of 1Cx25 Sq.mm armoured galvanic anode connection, pin brazing connection encapsulation kit etc. : Supply, installation, testing & commissioning of Test Lead Point (TLP) fabricated MS Sheet (Thickness : 3 mm top/side/rear/front & 5 mm : Bottom plates) with hinged front door, Heavy Guage MS pipe 100 mm nominal diameter, Phenolic laminated terminal plate, brass terminal bolts, neoprene gasket for front door, vandal proof concealed lock, etc as per latest revision of Standard AFC drawing. The work includes providing requisite concrete foundation of 600 mm x 600 mm x 800 mm at site, including MS hard pipe for cable entry through foundation, erection of the TLP over concrete foundation, termination of cables to the brass terminal bolts inside TLP box, jointing the cables to pipe (using cad welding/ pin brazing technique), repairing the damage to coat & wrap (with coating repair etc.), back filling the trenches, cleaning the site, applying epoxy paint / powder coating etc. The work also includes supply, installation, laying & termination of all XLPE, Cu cables (as indicated in standard drawings/specifications) of required length (as per site conditions) and size, lugs etc. The work includes supply and fixing of a non-corrosive name plate containing the details like KM location, identification, TLP No., direction of flow, connection scheme, type etc., on the side of the TLP box, etc. The name plate shall also include the details of corrosion coupon wherever installed, all as per the direction and specification detailed in the document complete with tools, tackles & other necessary requirement. The work complete in all respects including all materials, tools, tackles, labour as per tender specifications, AFC drawings & directions of the Site Engineer/Engineer-In-Charge.
12
-
-
Test Lead Point TYPE H (HT LINE CROSSING) with minimum two cables including 1Cx06 Sq.mm armoured Potential measurement cables & 1Cx25 Sq.mm armoured galvanic anode connection, pin brazing connection encapsulation kit etc. : Supply, installation, testing & commissioning of Test Lead Point (TLP) fabricated MS Sheet (Thickness : 3 mm top/side/rear/front & 5 mm : Bottom plates) with hinged front door, Heavy Guage MS pipe 100 mm nominal diameter, Phenolic laminated terminal plate, brass terminal bolts, neoprene gasket for front door, vandal proof concealed lock, etc as per latest revision of Standard AFC drawing. The work includes providing requisite concrete foundation of 600 mm x 600 mm x 800 mm at site, including MS hard pipe for cable entry through foundation, erection of the TLP over concrete foundation, termination of cables to the brass terminal bolts inside TLP box, jointing the cables to pipe (using cad welding/ pin brazing technique), repairing the damage to coat & wrap (with coating repair etc.), back filling the trenches, cleaning the site, applying epoxy paint / powder coating etc. The work also includes supply, installation, laying & termination of all XLPE, Cu cables (as indicated in standard drawings/specifications) of required length (as per site conditions) and size, lugs etc. The work includes supply and fixing of a non-corrosive name plate containing the details like KM location, identification, TLP No., direction of flow, connection scheme, type etc., on the side of the TLP box, etc. The name plate shall also include the details of corrosion coupon wherever installed, all as per the direction and specification detailed in the document complete with tools, tackles & other necessary requirement. The work complete in all respects including all materials, tools, tackles, labour as per tender specifications, AFC drawings & directions of the Site Engineer/Engineer-In-Charge.
6
-
-
Supply &Installation of 05 KA Polarization cell. It should be utilized in vandal proof areas for passage of induced voltage on the pipeline in the vicinity of AC transmission lines to earth during normal as well as fault conditions. It shall maintain the isolation between Zn anode and pipeline so that CP current shall not be consumed by Zn anode. Polarization cell shall be installed in vandal proof areas in a IP-55 enclosure. Contractor to supply polarization cell with enclosure and necessary material required for making connection arrangement between polarization cell and Zn anode inside enclosure as per requirements of polarization cell manufaturer.
3
-
-
Supply & Installation of pre-packed Mg Anode (7.6 Kg) with one cable including 1Cx10 Sq.mm Unarmoured cable (with sufficent length) & encapsulation kit for cable connection termination of Anode tail cable in the TLP etc. complete in all respects as per direction of Engineer-In-Charge.
61
-
-
Supply & Installation of pre-packed Zinc Anode (40 years design life / Min. 22 Kg) for HT Line crossing with one cable including 1Cx25 Sq.mm armoured cable (with sufficent length), encapsulation kit termination of Anode tail cable in the TLP etc.
6
-
-
Supply & Installation of Spark Gap Arrester/Surge Diverter for Insulating Joint complete in all respects as per direction of Engineer-In-Charge including the cost of all labour, materials, tools and tackles etc.
12
-
-
Supply & Installation of SSD for HT line Crossing as per tender specs/drawings complete in all respects as per direction of Engineer-In-Charge including the cost of all labour, materials, tools and tackles etc.
6
-
-
Supply & Installation of Zinc Grounding Cell of 20 Kg each for IJ with two cables including 1Cx25 Sq.mm armoured cable (with sufficent length), encapsulation kit termination of Anode tail cable in the TLP etc.
12
-
-
MONITORING TEST STATION FOR PSP AFTER COMPLETION OF PIPE LAYING AND TCP WORK
-
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-
Monitoring of health of installed TCP including measurement of pipe to soil potential (PSP) reading on monthly basis. The scope of work include collection / measurement of parameters of test stations of PCP and TCP sections and IJ, submission of reports to Owner & PMC as detailed in technical specifications and rectification/repair of defects/abnormalties to keep the system in healthy position complete in all respects as per direction of Engineer-In-Charge.
1
-
-
Notes for TCP items:
1. Any other material & activities not mentioned/covered above, but otherwise required for satisfactory completion/safety of work as defined in tender has to be supplied / done by contractor within quoted price. No extra payment shall be made.
2. The above quantities are tentative and may vary during detailed engineering considerably depending upon site condition, methodology adopted as per site requirement with due approval of Owner / Consultant.
3. The quantity may vary during execution stage and payment shall be made based on the work for the actual quantity executed.
-
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-
TELECOMMUNICATION SITE WORK (As per scope of work and Standard Specification of Bid documents)
-
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-
Supply and Laying of HDPE Telecom Duct as per specification :-Supply & Laying of single 40mm OD, 6kg/cm2 permanently lubricated HDPE ducts. Factory Acceptance Testing as per specification. (Qty with spares) Supply of spare HDPE accessories Plastic Couplers (PC), End Plugs (EP), Cable Sealing Plugs (CSP), End Caps (EC) etc suitable for supplied Duct , Laying in same pipeline trench direct buried or tied along with steel at all crossings (cased or uncased), in all type of soil & terrain, excavation as required, including cleaning and sealing of ducts at the end of laid drum lengths, preparation & Supply of Cable Blowing Pit including sand, jointing of HDPE conduit, supply of all type of fitting for HDPE telecom duct laying, Testing of HDPE Duct and accessories after laying, preparation of report and final drawing & documents as per specification, joint location marking, erection accessories (suitable for min 8 kg/cm2 pressure rating),all complete as per specifications provided in the bid document & as per direction of consultant. (This duct is for future requirement for total length of pipeline as per spec. and drawing ). HDPE duct is to be tied at 2 o-clock position to carrier pipe with string at regular intervals and held with Galvanized clamps or suitable material as decided by client / consultant.
61000
-
-
Blowing of Optical Fiber Cable : - All activities pertaining to blowing of optical fiber cable in self lubricated HDPE Telecom duct (after testing of drum at site),through CS/ HDPE conduits at crossing, cable sealing, padding, backfilling etc. using all materials required, etc. all complete as per specifications and drawing provided in the bid document & as per direction of consultant.
61000
-
-
Supply and installation of jointing pits, including sand, etc. all complete as per spec., drawing provided in the bid document and the direction of client / consultant.
16
-
-
Jointing / splicing of optical fiber cable ( 24 Fibers ) including supply and installation of joint markers (RF id Disk type), etc., testing all completed as per specifications & drawing provided in the bid document and direction of consultant.
16
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-
Supply & installation of optical splice closer as per specifications & drawing provided in the bid document and direction of client / consultant
16
-
-
Supply & installation of Fiber termination cabinet as per specifications & drawing provided in the bid document and direction of client / consultant
32
-
-
Supply of Electronic marker locator cum cable/ pipe locator, fault locator as per tender specifications.
1
-
-
Supply & Installation of wall mounted fiber termination box (FMS) as per tender specifications.
1
-
-
Supply & Installation of Transition pit as per tender specifications.
1
-
-
The soil investigation includes boring, collection of disturbed samples from bore holes and visual engineering classification of soil along the pipeline route and submission of detailed report to Company. Visual classification of soil shall be in accordance with IS-1498; IS Classification and Identification of Soils for General Engineering Purposes” Geotechnical investigation of soil shall be carried out as per relevant clauses of IS 1892 and other applicable IS standards, Except for crossing location as defined below, the boring shall be carried out upto 10.0 M depth below NGL or 1.0 M. below the rock bed, if rock is encountered at a depth of less than 10.0 M.
In case of boring at Highways (National / State), River and Railways crossings, the boring shall either terminated at a depth of 15.0 M below NGL or 1.0 M. below the rock bed on top of bed rock, if rock is encountered at a depth less than 15.0 M.
Results of soil investigation survey shall be submitted in the form of report covering minimum the followings:
Visual engineering classification of soils encountered along the pipeline route in bore log form. Depth of Ground Water Table (GWT) below NGL shall also be mentioned if encountered. Soil profiles along the pipeline route shall also be prepared and attached with the report.
Regions along the pipeline route where hard rock is present and special excavation techniques like blasting, etc. needs to be adopted for excavation of pipeline trench shall be clearly indicated in the report.
Test shall be carried out at approved laboratory.
Summary of results obtained from tests and their interpretation to evaluate soil parameters.
Visual engineering classification of soils obtained from bore holes shall be shown in Alignment sheets also whenever preparation of Alignment sheets are in SURVEYOR’S scope of work.”
20
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-
SUPPLY OF LONG RADIUS BENDS (R = 3D), RATING 300#
-
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-
Supply & fabrication of 3D bends as per PMS, specification requirement, data sheet, manufacturer, testing of fabricated bend & transportation of fabricated bend to site for installation of sizes specified below. All the Fabrication and Testing shall be as per specification. The butt-weld end thickness of the bend shall meet the thickness of connected line pipe as specified below:
-
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-
8" NB, Material : API 5L X 52 / ASTM A 860 WPHY 52, min. thk. 6.4 mm
-
-
-
15 Degree
5
-
-
22.5 Degree
5
-
-
30 Degree
5
-
-
45 Degree
5
-
-
60 Degree
5
-
-
90 Degree
5
-
-
6" NB, Material : API 5L X 52 / ASTM A 860 WPHY 52, min. thk. 6.4 mm
-
-
-
15 Degree
6
-
-
22.5 Degree
6
-
-
30 Degree
6
-
-
45 Degree
6
-
-
60 Degree
5
-
-
90 Degree
5
-
-
4" NB, Material : API 5L X 52 / ASTM A 860 WPHY 52, min. thk. 6.4 mm
-
-
-
15 Degree
6
-
-
22.5 Degree
6
-
-
30 Degree
6
-
-
45 Degree
6
-
-
60 Degree
6
-
-
90 Degree
6
-
-
Supply of Equal Tee, Rating 300 #
-
-
-
4" x 4", Material : API 5L X 52 / ASTM A 860 WPHY 52, min. thk. 6.4 mm x 6.4 mm
8
-
-
6" x 6", Material : API 5L X 52 / ASTM A 860 WPHY 52, min. thk. 6.4 mm x 6.4 mm
2
-
-
8" x 8", Material : API 5L X 52 / ASTM A 860 WPHY 52, min. thk. 6.4 mm x 6.4 mm
2
-
-
Supply of Reducing Tee, Rating 300 #
-
-
-
8" x 4", Material : API 5L X 52 / ASTM A 860 WPHY 52, min. thk. 6.4 mm x 6.4 mm
8
-
-
6" x 4", Material : API 5L X 52 / ASTM A 860 WPHY 52, min. thk. 6.4 mm x 6.4 mm
6
-
-
4" x 2", Material : API 5L X 52 / ASTM A 860 WPHY 52, min. thk. 6.4 mm x 6.4 mm
4
-
-
Flanges (WNRF), Rating 300 #
-
-
-
8" (Material : ASTM A 694 F 52)
16
-
-
6" (Material : ASTM A 694 F 52)
12
-
-
4" (Material : ASTM A 694 F 52)
16
-
-
Blind Flanges (RF), Rating 300 #
-
-
-
8" (Material : ASTM A 694 F 52)
8
-
-
6" (Material : ASTM A 694 F 52)
6
-
-
4" (Material : ASTM A 694 F 52)
4
-
-
Insulating Joints as per tender specs, Rating 300 #
-
-
-
8"
6
-
-
6"
6
-
-
4"
4
-
-
Supply of CS Concetric Reducer, 300#
-
-
-
8"X6" A234 Gr. WPB, BW Sch. 80
2
-
-
8"X4" A234 Gr. WPB, BW Sch. 80
1
-
-
6"X4" A234 Gr. WPB, BW Sch. 80
2
-
-
Supply of CS End caps
-
-
-
8" NB A234 Gr. WPB, BW Sch. 80
2
-
-
6" NB A234 Gr. WPB, BW Sch. 80
2
-
-
4" NB A234 Gr. WPB, BW Sch. 80
12
-
-
Supply of CS Casing pipe as per tender specs,Material IS3589 FE 410/API 5L Gr.B
-
-
-
4" NB (114.3 OD) Carbon steel casing pipe
2900
-
-
Supply & Installation of Casing pipe for HDPE Telecom Duct /MDPE Pipeline - (BY TRENCHLESS Method)
Supply & Installation of Casing pipe (Carbon steel) by trenchless method (Augur boring & Jacking Method / Moling / HDD ) for crossings in all types of soils and terrain which includes supply of Casing Pipe of material ASTM A 106 Gr. B/ API 5L Gr. B or equivalent, all other materials, equipment, consumables, manpower, welding of steel casing and visual inspection of all weld joints, backfilling and restoration as original of the facilities crossed and performing all works as per drawings, specifications and instructions of Owner/ Owner's Representative and provisions of contract document. Submission of as built drawings.
1. Payment shall be based on the actual length of crossings.
2. Above rates for this SOR item is not inclusive of laying / instertion of MDPE Pipeline & HDPE Telecom Duct.
MDPE Pipeline works shall be paid as per relevant SOR item excluding laying rates of carbon steel pipeline. HDPE Telecom duct shall be paid as per relevant SOR item.
-
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-
6" NB (168.3 OD)
400
-
-
8" NB (210.1 OD)
400
-
-
Ground Penetrating RADAR Survey Carrying out subsurface utility survey along the proposed pipeline route and/ or as specified by Engineer-In-Charge for 5 m corridor using Ground Penetrating Radar (GPR) for depth upto 5m below the existing ground level to locate and identify all existing underground utilities/buried objects including but not limited to pipelines, sewers, conduits, cables, drains, manholes, appurtenances etc in the proposed corridor along with location, DGPS coordinates, depth, shape and dimensional details of utilities. Four (4) Copies of Report and Drawings incorporating all collected datas shall be submitted as per scope of work and direction of the Engineer-in-charge. Scale of Drawing shall be Planimetry (X Axis 1:1000, Y Axis 1:100), Longitudinal Section (Z Axis 1:100) and Transverse Section at critical location. Note: 1.Survey Agency for execution of GPR Survey Work to be engaged by the Contractor shall be submitted for approval of Owner/ Counsulatant prior to start of work.
2. GPR Work shall be carried in presence of Contractor Representative, EPMC & TPI.
20900
-
-
Hook Up with Charged Line Hook-up with charged line - including supply of nitrogen, mud plug and all materials, consumable, equipment required for safely carrying outhook-up activity as directed by EIC.Note:1. Bolts, nuts, washer, U-clamps, gaskets etc. of all sizes required for piping facilities shall be procured and supplied by the contractor with in the rate quoted.2. This work is exclusive of all works associated with main pipeline covered under SOR item specified as INSTALLATION OF CARRIER PIPE BY OPEN TRENCH METHOD (ALL KINDS OF SOIL).3. All civil / structural works including area fencing and gate, pipe supports, valve chamber shall be paid separately as per unit rate provided elsewhere in the SOR.4. 4" and above (fittings & flanges etc. ), material supply is also in the contractor scope. It shall be be paid separately under Supply item provided elsewhere in the SOR.
-
-
-
8"
1
-
-
6"
1
-
-
4"
1
-
-
Notes:
1) The SOR items would be operable as per job requirement, and quantities may vary on +/- sides.
2) The general activities related to laying of Coated CS Pipelines Laying shall be as defined in tender document.
3) The scope as mentioned in the above SOR is of indicative nature only and shall include all activities as detailed in the relevant clauses of the specifications.
4) Any other material & activities not mentioned / covered above but otherwise required for satisfactory completion / safety of work as defined in tender has to be supplied / done by contractor within specified schedule at no extra cost to Owner.
5) Prices quoted in column shall be all inclusive of all taxes / duties (excluding GST) and nothing extra shall be payable by the Owner except for statutory variation in GST.
6) The above quantities are tentative and may vary considerably depending upon site condition, methodology adopted as per site requirement with due approval of Owner / Consultant.
7) The SOR shall be read along with the relevant clauses of Laying of CS Pipelines provided in the tender document.
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