Military Engineer Services Tender
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Costs
EMD
₹ 30,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Description
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Contact
Tender Id
2018_MES_224321_1Bid Award Id
ViewTender No
C/8809/E8Tender Authority
Military Engineer Services ViewPurchaser Address
-Website
http://http://mes.gov.in/
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Documents
BOQ Items
All as per ser item No. 1 here- in- before but for DG Set of capacity 130 to 250 KVA complete ditto. (Make:- Kirloskar/Ruston)
4
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M&L for Repair and servicing of Governor hydraulic and calibrating complete including supply and replacement of Governor hydraulic repair kit for DG set of capacity 27 KVA to 62.5 KVA
1
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M&L for Repair and servicing of Governor hydraulic and calibrating complete including supply and replacement of Governor hydraulic repair kit for DG set of capacity 82.5 KVA to 125 KVA
1
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M&L for Repair and servicing of Governor hydraulic and calibrating complete including supply and replacement of Governor hydraulic repair kit for DG set of capacity 130 KVA to 250 KVA
1
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Mini overhouling of DG Set including all machine work required for smoth running of DG Set of size 34KVA to 62.5 KVA and fixing only unservicable part and testing complete for satisfactory working complete all as directed by engr-in-charge Note : spare parts replaced shall be measured and paid sapartly under relevant items of Schedule 'A'
2
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M&L for Repair and servicing of turbo charger and calibrating complete including replacement of turbo charger repair kit with new one (Make : HOLSET) of capacity 27 KVA to 62.5 KVA. (Make : Kirloskar/MEADOWS/JACKSONS)
1
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M&L for Repair and servicing of turbo charger and calibrating complete including replacement of turbo charger repair kit with new one (Make : HOLSET) of capacity 82.5 KVA to 125 KVA. (Make : Kirloskar/MEADOWS/JACKSONS)
1
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M&L for Repair and servicing of turbo charger and calibrating complete including replacement of turbo charger repair kit with new one (Make : HOLSET) of capacity 130 KVA to 250 KVA. (Make : Kirloskar/MEADOWS/JACKSONS)
1
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M&L for Repair and servicing water pumps assembly including replacement of water pump repair kit bearing (NDE) with new one for Meadows/Kirloskar engine. of capacity 27 KVA to 62.5 KVA
1
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M&L for Repair and servicing water pumps assembly including replacement of water pump repair kit bearing (NDE) with new one for Meadows/Kirloskar engine of capacity 82.5 KVA to 125 KVA
1
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M&L for Repair and servicing water pumps assembly including replacement of water pump repair kit bearing (NDE) with new one for Meadows/Kirloskar engine of capacity 130 KVA to 250 KVA
1
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M&L for Repair and servicing to fuel injection pump by replacing fuel pump repairs kit and calibration complete for Meadows/Kirloskar Engine of capacity 27 KVA to 62.5 KVA
1
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M&L for Repair and servicing to fuel injection pump by replacing fuel pump repairs kit and calibration complete for Meadows/Kirloskar Engine of capacity 82.5 KVA to 125 KVA
1
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M&L for Repair and servicing to fuel injection pump by replacing fuel pump repairs kit and calibration complete for Meadows/Kirloskar Engine of capacity 130 KVA to 250 KVA
1
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M&L for Checking of complete wiring and replacement of worn out portion or new wiring with auto wire of appropriate size for smooth functioning of electrical system of DG set of any capacity as required and directed.
4
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M&L for Repair and servicing to lub oil pump assembly including replacement of oil pump repair kit with new one for Meadows/Kirloskar/Cummins engine.of capacity 27 KVA to 62.5 KVA
1
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M&L for Repair and servicing to lub oil pump assembly including replacement of oil pump repair kit with new one for Meadows/Kirloskar/Cummins engine.of capacity 82.5 KVA to 125 KVA
1
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M&L for Repair and servicing to lub oil pump assembly including replacement of oil pump repair kit with new one for Meadows/Kirloskar/Cummins engine.of capacity 130 KVA to 250 KVA
1
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S&F Gear ring for fly wheel suitable for 27 KVA to 62.5 KVA DG set.
1
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S&F Gear ring for fly wheel suitable for 82.5 KVA to 125 KVA DG set.
1
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S&F Gear ring for fly wheel suitable for 130 KVA to 250 KVA DG set. Note :Replaced items in item No 22 to 24 are incl in quoted rate and will not be paid separately.
1
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Supply only V belt No. B-42. (Make : Fenner) for Meadows/Kirloskar/Cummins engine to be incorporated as and when reqd for 27 KVA DG Set to 82.5KVA DG Set
2
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All as per item No. 25 above but V belt No. A-48, A-49 (Make : Fenner)
2
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All as per item No. 25 above but V belt No. C-48.(Make : Fenner)
2
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All as per item No. 25 above but V belt No. B-33. (Make : Fenner)
2
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All as per item No. 25 above but V belt No. A-46, A-56, A-59. (Make : Fenner)
2
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All as per item No. 25 above but Gauge lub oil pressure (Make : Yenkey)
3
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All as per item No. 25 above but Temp gauge including connected cables (Make : Yenkey)
2
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All as per item No. 25 above but Ignition switch with key (Make : KKK)
2
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All as per item No. 25 above but Battery terminal lead including terminal (positive) (Make : KKK)
4
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All as per item No. 25 above but Battery terminal lead including terminal (negative) (Make : KKK)
2
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All as per item No. 25 above but Battery terminal lead including terminal (Inter connection 0.6 m).(Make : KKK)
1
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All as per item No. 25 above but Techo hour meter switch for 1500 RPM. (Make : Yenkey)
2
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All as per item No. 25 above but Cable inner & outer for techo hour meter (Make : Cummins)
1
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All as per item No. 25 above but Indicating meter. (Make : Yenkey)
3
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All as per item No. 25 above but Pipe flexible for Lub oil pressure gauge (Make - Kirloskar/cummins)
2
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All as per item No. 25 above but Accelarater cable inner (Make - Kirloskar/Cummins)
1
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All as per item No. 25 above but Fuel filter element with 'O' ring. (Make : Kirloskar/Mico/Fleetguard)
5
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All as per item No. 25 above but Lub oil filter
(Make : Kirloskar/Mico/Fleetguard)
5
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All as per item No. 25 above but Hose pipe set with fixing clamps for cooling system (Make : Kirloskar/Radient)
5
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All as per item No. 25 above but Element air cleaner (Make : Kirloskar/Gland/Fleetguard)
2
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All as per item No. 25 above but Lub oil pressure pipe (Make : Radient/Meadows)
2
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All as per item No. 25 above but Fuel pipe flexible braided from fuel filter to FIP etc (Make : Radient/Meadows)
2
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All as per item No. 25 above but Hose set with fixing clamps for radiator and water jacket (Make : Kirloskar/Cummins)
1
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All as per item No. 25 above but shut down valve
1
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All as per item No. 25 above but Element lub oil cooler
1
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All as per item No. 25 above but AVR suitable for 27 KVA to 34KVA DG Set
1
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All as per item No. 25 above but AVR suitable for 40 KVA to 62.5 KVA
1
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All as per item No. 25 above but AVR suitable for 62.5 KVA to 125 KVA DG Set
1
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All as per item No. 25 above but AVR suitable for 130 KVA to 250 KVA DG Set
1
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Supply only Lub oil filter element (Make : Cummins/Kirloskar) for 125 to 250KVA DG sets (complete all as directed by Engr-in-Charge) :-
2
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All as per item No. 54 above but Fuel filter element with 'O' ring. (Make : Cummins/Kirloskar)
4
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All as per item No. 54 above but Element corrosion resister. (Make : Cummins/Kirloskar)
1
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All as per item No. 54 above but Element air cleaner outer (Make : Cummins/Kirloskar)
1
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All as per item No. 54 above but Element air cleaner inner (Make : Cummins/Kirloskar)
1
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All as per item No. 54 above but Element super by pass filter (Make : Cummins/Kirloskar)
1
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All as per item No. 54 above but Hose pipe set of three for cooling system (Make : Cummins/Kirloskar)
1
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All as per item No. 54 above but Lub oil pressure pipe from lub oil pump to filter to lub oil Gallary. (Make : Cummins/Kirloskar)
1
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All as per item No. 54 above but Oil seal for crank shaft of Engine.(Make : Cummins/Kirloskar)
1
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All as per item No. 54 above but Gasket for lub oil cooler CLR HSG for DG set Engine. (Make : Cummins/Kirloskar)
3
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All as per item No. 54 above but 'O' Ring for lubrication oil cooler of 125 KVA Engine (Make : Cummins/Kirloskar)
4
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All as per item No. 54 above but Oil seal for ACC drive Engine. (Make : Cummins/Kirloskar)
2
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All as per item No. 54 above but Oil seal 'O' Ring for Cummins engine (Make : Cummins/Kirloskar)
4
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All as per item No. 54 above but Hose for Turbo charger Cummins engine. (Make : Cummins/Kirloskar)
1
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All as per item No. 54 above but Barrel and plunger injector for Cummins engine (Make : Cummins/Kirloskar)
1
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All as per item No. 54 above but Cup injector for Cummins engine. (Make : Cummins/Kirloskar)
1
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All as per item No. 54 above but Tappet roller for Cummins engine (Make : Cummins/Kirloskar)
1
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All as per item No. 54 above but Connector fuel inlet for Cummins engine (Make : Cummins/Kirloskar)
1
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All as per item No. 54 above but Connector fuel outlet for Cummins engine (Make : Cummins/Kirloskar)
1
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Supply only Liner cylinder (Make : Super) suitable for Meadows/Kirloskar/Ruston engine of Capacity 27 KVA to 62.5 KVA DG Set :-
1
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All as per item No. 73 above but Gasket set complete (Make : Benco/Royal)
2
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All as per item No. 73 above but CR end bearing . (Make : MB)
2
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All as per item No. 73 above but Main bearing (Make : MB)
2
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All as per item No. 73 above but Piston (Make : Kirloskar)
2
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All as per item No. 73 above but Small end bearing (Make : MB)
2
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All as per item No. 73 above but Intake valve (Make : EVL)
8
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All as per item No. 73 above but Exhaust valve (Make : EVL)
8
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All as per item No. 73 above but Valve guide (Make : EVL)
8
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All as per item No. 73 above but Valve seat (Make : EVL)
8
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All as per item No. 73 above but Thrust washer (Make : Meadows/Kirloskar)
2
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All as per item No. 73 above but Oil seal for crank shaft rear. (Make : Meadows/Kirloskar)
3
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All as per item No. 73 above but Oil seal for crank shaft front . (Make : Meadows/Kirloskar)
4
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All as per item No. 73 above but Injector nozzle (Make : Meadows/Kirloskar)
4
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All as per item No. 73 above but Joint ring crank shaft front . (Make : Meadows/Kirlosar)
3
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All as per item No. 73 above but Bush for cam shaft (Make : Meadows/Kirlosar)
5
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All as per item No. 73 above but Hose pipe set with clamp for radiator (Make : Meadows/Kirloskar)
4
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All as per item No. 73 above but Copper washer for injector
4
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All as per item No. 73 above but Air breather (Make : Meadows/ Kirloskar)
2
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All as per item No. 73 above but Rocker cover nut.
3
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All as per item No. 73 above but Tube assembly fuel return from injection.
3
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All as per item No. 73 above but Flexible pipe FIP to fuel filter.
3
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All as per item No. 73 above but Piston ring set (GOETZE)
2
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All as per item No. 73 above but Brass connector for battery terminal Note : Parts provided / procured under item No 25 to 96 shall be approved make and specification shall match with existing engine in size and capacity for smooth engine function. Each parts shall be approved by Engr in charge before fixing.
10
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Servicing/overhauling of alternator, Make : ELMOT capacity 27 to 62.5 KVA , 3 Ph 50 Hz with the following works complete as directed by the Engr-in-Charge :-
(a) Takingout and shifting of alternator from existing position and re-installing and commissioning in the same position after repair.
(b) Dismantling complete alternator parts without damaging any portion, cleaning thoroughly by degreasing and de-carbonising all the rotary and static parts and display the all dismantled items for inspection of AGE E/M to ascertain the extent of repair involved. (c) Heating & varnishing of field coil and armature with super quality varnish and dried out with external heat unit to achive insulation resistance to required mega-Ohms. (d) Cleaning/washing of DE/NDE bearing and refix the same with required quantity of grease.
(e) Cleaning and polishing to slip ring assembly and refix the same in position.
(f) Checking tension of spring of carbon bush holder and replace with new spring where necessary.
(g) Checking all connections for its correctness and reconnect as per the diagram for smooth functioning. (h) Checking all carbon brushes of slip ring and replace with new carbon brush where necessary.
(j) Assembling the alternator complete as per the existing and coupled with engine with proper alignment.
(k) Testing of alternator after repair as per direction of Engineer-in-Charge to establish satisfactory repair.
Note :- (i) Quoted rate under this item shall deemed to be inclusive of replacement cost of Oil grease, Heat varnished-03 Ltrs, Carbon bush holder-08 Nos, tension spring-08 Nos, Carbon bush of slip ring-08 Nos. (ii) DHPP and engine oil required for testing will be supplied by the Department 'Free for filling/use'. (iii) After finding out the defects in presence of Engr-in-Charge a proposed detailed estimate of parts to be replaced shall be submitted to the Engr-in-Charge for prior approval before execution of work.
(iv) Replacement of other old parts not covered above shall be measured and paid separately as Supply only.
1
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All as per ser item No. 97 here- in- before but for alternator of capacity 82.5 to 125 KVA complete ditto. (Make:- Kirloskar/Ruston)
1
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All as per ser item No. 97 here- in- before but for alternator of capacity 130 to 250 KVA complete ditto. (Make:- Kirloskar/Ruston)
1
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Supply, Replace and testing of self starter 12 Volt make : Cummins or equivalent TVS Lucas or Cummins
1
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Supply & Replace alternator assembly 24 V complete all as directed (Make : Cummins/Lucas
1
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All as per item No 101 but of size 24 Volt complete all as directed by Engr-in-Charge
2
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Supply only (cutout) 12 Volt for battery charging system. (Make : Cummins of equivalent TVS Lucos).
4
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Supply,replace and testing of alternator 12 Volt including taking down old one as directed. (Make : Cummins or equivalent of TVS Lucas.
1
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M&L for Repair to self starter 12 Volt by replacing burnt outfiled coil and other worn out parts such as bendix carbon brush, spring etc as required including taking out from engine and refix in its position after repair, suitable for any type of engines as directed by the Engr-in-Charge.
2
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All as per item No 105 above but repair to 24 Volts self starter.
1
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M&L for Repairs to alternator (Dynamo) 12 Volt of any make and type by replacing all worn out parts including taking out from the engine and refix the same in position as directed.
1
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All as per item No. 107 above but repair to 24 volts alternator.
1
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S&F Water pump assembly suitable for Meadows/Kirloskar engine. including taking down old one as directed.
1
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M&L for Repair/Maintenance of radiator by cleaning internally and externally by soda water and compresed air, making leak proof by soldering and brazing including replacement of all the gaskets, damaged copper tubes of suitable size, nuts and bolts etc for 27 to 34 KVA DG Set all as directed by Engineer in Charge of Make : Meadows/Kirloskar engine.
1
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M&L for Repair/Maintenance of radiator by cleaning internally and externally by soda water and compresed air, making leak proof by soldering and brazing including replacement of all the gaskets, damaged copper tubes of suitable size, nuts and bolts etc for 40 KVA to 62.5 KVA DG Set all as directed by Engineer in Charge of Make : Meadows/Kirloskar engine.
1
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M&L for Repair/Maintenance of radiator by cleaning internally and externally by soda water and compresed air, making leak proof by soldering and brazing including replacement of all the gaskets, damaged copper tubes of suitable size, nuts and bolts etc for 82.5 KVA to 125 KVA DG Set all as directed by Engineer in Charge of Make : Meadows/Kirloskar engine.
1
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M&L for Repair/Maintenance of radiator by cleaning internally and externally by soda water and compresed air, making leak proof by soldering and brazing including replacement of all the gaskets, damaged copper tubes of suitable size, nuts and bolts etc for 130 KVA to 250 KVA DG Set all as directed by Engineer in Charge of Make : Meadows/Kirloskar engine.
1
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S&F Radiator suitable for Meadows/ Kirloskar engine of capacity 34/35 KVA. (Cat Part No. 3229753)
1
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S&F Techno plus for panel board suitable for Meadows engine including taking down old one as directed.
10
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S&F Voltmeter 0-500 volts, 3 phase, (Make : AE/L&T/ESSMA) square type (SR-144) including taking down old one as directed.
3
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S&F ON & OFF switch, 63 Amps, 3 phase, 440 Volts, including taking down old one as directed. Make : Siemens (Cat No. 3KL 5030-1YA00 or equivalent make of Havell's AE & LT as approved.
1
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S&F Ampere meter 0 to 60 Amp of Make ESSMA/AE/L&T (SR 144) including taking down old one as directed.
3
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S&F Frequency meter 45- to 60 Hz, 440 Volt (SQ-96) including taking down old one as directed. (Make : AE/ ESSMA /L&T)
1
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S&F Terminal Base(bakelite Sheet) for 27 KVA to 35 KVA capacity alternator and panel board including taking down old one as directed. (Make:- ELMOT/Kirloskar)
1
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S&F Terminal Base(bakelite Sheet) for 40 KVA to 62.5 KVA capacity alternator and panel board including taking down old one as directed. (Make:- ELMOT/Kirloskar)
1
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S&F Terminal Base(bakelite Sheet) for 82.5 KVA to 125 KVA capacity alternator and panel board including taking down old one as directed. (Make:- ELMOT/Kirloskar)
1
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S&F Terminal Base(bakelite Sheet) for 130 KVA to 250 KVA capacity alternator and panel board including taking down old one as directed. (Make:- ELMOT/Kirloskar)
1
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S&F pilot Light including taking down old one as directed. (Make : L&T/Havell's/AE or equivalent as approved)
12
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S&F Single core, flexible copper conductor cables, PVC insulated, unsheathed, 1100 Volts grade, 16 sqmm with thimble/lugs etc complete as required as in panel board as directed. (Make:- Payal/Havells/Finolex/ Plaza/Harsh as approved)
10
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M&L for Rewinding of rotor and field coil of alternator of following capacity consisting of the following works complete as directed by the Engr-in-Charge :- (Make : Kirloskar/ELMOT).
(a) 27 KVA to 35 KVA (b) Dismantling of complete alternator parts without damaging any portion and display all dismantled items for inspection by Engr-in-Charge to ascertain the extent of repair involved. (c) Taking out old unserviceable burnt out copper wire from the rotor and rewinding of rotor with super enamelled copper wire as per existing gauges and turn.
(d) Heating, varnishing to field coil and armature with super quality varnish and dried out with external heat unit to acheiveinsulation resistance to required mega Ohms.
(e) Cleaning/washing of DE and NDE bearings with connector terminal end and providing the following :-(i) S&F DE & NDE bearing - 02 Nos. (ii) S&F connector terminal - 01 Nos. (iii) S&F Carbon bush - 12 Nos.(i) Cleaning and polishing to slip ring assembly and refix the same in position.
(f) Testing as directed by the Engr-in-Charge.
Note:- (i) Quoted rate shall deemed to be inclusive of reqd qty of oil grease,ampear tape,glass tube,copper tube, soldering wire, backelite sheet, red fibre etc, 01 No-connector terminal, 07 Ltrs-heat varnish,12 Nos - carbon brush holder, 02 Nos- Bearing (DE & NDE) 20 kg -super enamelled copper wire, 20 Nos-glass tube. (ii) If any major part is found defective and needs replacements then new parts shall be measured and paid separately as "Supply only" under respective items of this Schdule with Prior approval of Engr in charge .
(iii) DHPP and lubricating oil required for servicing and testing will be supplied by the Department under Sch 'B' for free for filling.
1
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All same as item No 126 including notes above but for DG Set capacity 250 KVA.
1
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S&F Gun metal, check valve 15 mm bore including taking out old one as directed.
1
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S&F PVC flexible pipe 15mm bore with fixing clamps including taking down old one as directed. (Make:-Prince/Hanuman)
6
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S&F brass nipple suitable for fuel line including taking out old one as directed.
1
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M&L for Rewiring to panel board of DG Set 34/31.25/30 KVA with PVC insulated, multistranded copper conductor cables, single core, 1100 Volt grade, 10 Sqmm complete with thimble/lugs as required and directed. (Make:- Plaza/Payal/Havell's/Finolex/Harsh as approved) and mark he circuit diagram on panel board.
1
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M&L for Reconditioning of 12 Volt, 180 AH lead acid battery 25 plates by removing complete cells and supply and fixing of new cells, necessary, jointing to terminal filling electrolyte and charging complete as required and directed.
4
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Supply and fixing of asbestos rope 1/2" size and steel wire mess and wrapped all around the silencer pipe over a layer of plaster of Paris with proper fixing materials superior quality as required and directed.
190
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S&F in repair 12 volt, 180 AH Lead acid battery 25 plate complete cell with 3 year warranty, maintenance free and necessary jointing to terminal and charging comlplete all as direcsted.
Note:- (i) Old U/S battery shall be deposited to MES store yard (ii) Warrantaty certificate shall be submitted by the contractor duly signed and sealed by the company.
(Make - Exide/SF or equivalaent)
6
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S&F Rubber coupling including nuts & bolts and connecting plate key complete including taking down old one as directed. (Make :- Meadows/ Kirloskar)
2
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M&L for Rewinding of battery charger 12/24 Volt for 180 AH, 220 Amp & Single Phase consisting of the following work complete as directed by the Engr-in-Charge.
(a) Dismantling complete battery charger parts without damaging any portion and display all dismantled items for inspection by Engr-in-Charge to ascertain the extent of repair involved.
(b) Taking out old unserviceable burnt out copper wire from the battery charger and rewinding of Transformer with super enamelled copper wire as per existing gauges and turn.
(c) Heating, varnishing to Transformer coil with super quality varnish and dried out with external neat unit to achieve insulation resistance to required Mega Ohms.
(d) S&F the following items as per existing specification :-
(i) Selector switch. - 01 No. (ii) Rectifier. - 01 Set.
(iii) Amp meter 0-15 Amps, - 01 No.
(iv) Indication Lamp - 01 No.
(v) Connector - 01 No.
(vi) Service Cable - 02 RM
(e) Testing as directed by Engineer in charge
2
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M&L for repair to DG set panel board by checking complete wiring,insulation, lub oil pressure gauge, R.P.M meter,Temp indicator,Oil level indicator etc and refixing incl testing complete.
6
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Attending Emergency breakdown of DG set and alternator (all accessories) and finding out trouble shooting causes and rectifying the same in the presence Engr in charge alll as directed and specified.
Note:- (i) Cost towards T & P will be born by contractor. (ii) Any part replaced will be paid under Supply Only item. (iii) Complaint should be attended within 4 hrs (24x7) days.
30
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M&L preparation of old painted steel surfaces of any description, over 10 cm in width or girth, not otherwise described and applying one coat of synthetic enamel paint as specified and directed, 27 KVA to 65 KVA DG Set
1
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M&L preparation of old painted steel surfaces of any description, over 10 cm in width or girth, not otherwise described and applying one coat of synthetic enamel paint as specified and directed, 84.5 KVA to 125 KVA DG Set.
1
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M&L preparation of old painted steel surfaces of any description, over 10 cm in width or girth, not otherwise described and applying one coat of synthetic enamel paint as specified and directed, 130 KVA to 250 KVA DG Set.
1
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Servicing of DG Set 27 KVA to 34 KVA by opening of engine head assembly taking out all parts i.e piston with ring set cleaning complete engine and assembling and testing complete complete all as specified and directed by Engr-in-Charge
3
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Servicing of DG Set 40 KVA to 62.5 KVA by opening of engine head assembly taking out all parts i.e piston with ring set cleaning complete engine and assembling and testing complete of complete all as specified and directed by Engr-in-Charge
1
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Servicing of DG Set 84.5 KVA to 125 KVA by opening of engine head assembly taking out all parts i.e piston with ring set cleaning complete engine and assembling and testing complete of complete all as specified and directed by Engr-in-Charge
1
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Servicing of DG Set 130 KVA to 250 KVA by opening of engine head assembly taking out all parts i.e piston with ring set cleaning complete engine and assembling and testing complete of complete all as specified and directed by Engr-in-Charge. Note: U/S Parts replaced shall be measured and paid separately under relivant item of the schedule,
1
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