Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Electrical and Electronics
Electrical Works
Eprocure
Opening Date9 Sep 2024
Closing Date30 Sep 2024
Tender AmountRefer Documents 
Notes
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Costs

Description

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BOQ Items

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Lub Oil Filter element

16

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Fuel filter cartridge

16

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Air Filter element (outer)

4

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Air Filter element (inner)

2

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V' Belt

2

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Hose rubber

2

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Hose Fuel Pipe

2

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Expansion Bellow

2

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Fuel pipe

2

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Calibration of fuel injection pump including minor repair and servicing of injector nozzles complete all as specified and as directed.

2

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Comprehensive maintenance of 62.50 KVA DG Set with draining out engine oil / lubricant coolant, taking out of unserviceable oil filter element, fuel filter element, fuel flexible pipe, V-belt for water pump and alternator, air filter element, cleaning of Fuel tank etc and replace faulty/defective parts and make DG set serviceable serviceable to the entire satisfaction of the Engineer-in-Charge complete all as specified and as directed. Make : Kirloskar Location : Sub-station at Vijaynagar . Notes :- (i) Spares parts and lubricants to be measured and paid separately. (ii) Job wii be carried out at Vijaynagar by authorised service engineers..

4

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Supply only spare parts for replacement against faulty / defective one DG Set of 62.50 KVA complete all as specified and as directed of the followings :- Make : Kirloskar

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Air Filter element (outer)

1

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Air Filter element (inner)

1

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Hose rubber

1

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V' Belt / Fan belt

1

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Fuel Filter element

4

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Lub Oil Filter element

4

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L.O. Hose (FIP)

1

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Fuel pipe (Feed pump to fuel filter)

1

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Fuel pipe (Fuel filter to fuel pump)

1

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Comprehensive maintenance of 30-40 KVA DG Set with draining out engine oil / lubricant coolant, taking out of unserviceable oil filter element, fuel filter element, fuel flexible pipe, V-belt for water pump and alternator, air filter element, cleaning of Fuel tank etc and replace faulty/defective parts and make DG set serviceable to the entire satisfaction of the Engineer-in-Charge complete all as specified and as directed. Make : Kirloskar Location : Sub-station at Mechuka & Tuting . Notes : (i) Spares parts and lubricants to be measured and paid separately. (ii) Job wii be carried out at Mechuka and Tuting by authorised service engineers.

8

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Supply only spare parts for replacement against faulty / defective one DG Set of 30-40 KVA complete all as specified and as directed of the followings :- . Make : Kirloskar.

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Air Filter element (outer)

2

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Air Filter element (inner)

2

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Hose rubber

1

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V' Belt / Fan belt

1

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Fuel Filter element

8

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Lub Oil Filter element

8

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L.O. Hose (FIP)

2

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Fuel pipe (Feed pump to fuel filter)

1

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Fuel pipe (Fuel filter to fuel pump)

1

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M&L for dismantling of radiator assembly of 30/40 KVA DG set and re-fixing the same after proper cleaning of the copper cooling tubes with caustic soda and brazing the tube if any leakage observed during cleaning complete all as per specified and as directed.

1

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All as per Serial item No. 7 here-in-before but for 62.50/63 KVA capacity DG set.

1

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All as per Serial item No. 7 here-in-before but for 320 KVA capacity DG set.

2

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Supply only Engine oil 15 W 40 multi grade to topup / refilling of all DG sets of various capacity, model & location as per the standard engineering practice complete all as specified and as directed.

776

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Supply only coolant suitable for DG sets of various capacity, model & location as mentioned above as per the standard practice complete all as specified and directed.

340

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Supply and pouring distilled water/acid mixture as per sample approved and suitable for battery and radiator complete all as specified and as directed.

100

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M&L for repairing of AMF panel suitable for 320 KVA DG set inclufing internal wiring complete all as specified and as directed.

1

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Labour only for disconnecting the self starter (24 V) from the engine body, dismantling the same, checking for identification of faulty spares and re-assembling the same after replacement /renewal of faulty spares, if required, including refixing to its original position (for 320 KVA DG) complete all as specified and as directed. Note : Spares required to be replaced shall be measured and paid separately.

2

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Supply only following spares for fixing in repair against the faulty one for the self starter (24 V) suitable for engine of 320 KVA complete all as specified and as directed :-

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Clutch assembly Make : LUCAS TVS

2

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Bendex pinion Make : LUCAS TVS

2

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Solenoid switch Make : LUCAS TVS

2

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Carbon Brush Make : LUCAS TVS

2

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Armature Field Coil Make : LUCAS TVS

2

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Bush Make : LUCAS TVS

1

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Self armature coil Make : LUCAS TVS

1

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Disconnecting the self starter (12V) from the engine body, dismantling the same, checking for identification of faulty spares and re-assembling the same after replacement/renewal of faulty spares, if required, including refixing to its original position (for 35 to 62.50 KVA DG) complete all as specified and directed. Note : Spares required for replacement shall be measured and paid separately.

1

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Supply only spares against the faulty one for the self starter (12 V) suitable for engine of 35 to 62.50 KVA complete all as specified and as directed of the followings:-

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Clutch assembly Make : LUCAS TVS

1

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Bendex pinion Make : LUCAS TVS

1

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Solenoid switch Make : LUCAS TVS

1

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Carbon Brush Make : LUCAS TVS

1

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Armature Field Coil Make : LUCAS TVS

1

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Bush Make : LUCAS TVS

1

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Self armature coil Make : LUCAS TVS

1

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S&F automatic voltage regulator of the following DG capacity including taking down old unserviceable one complete all as specified and as directed of the followings:- Make : Stamford/Kirloskar/MRI /Crompton Greaves

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Suitable for 35/40 KVA DG set

1

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Suitable for 62.5/63 KVA DG set

1

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Suitable for 320 KVA DG set

2

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S&F as in repairs battery, 12 V, 180 AH, heavy duty battery complete all as specified and as directed.

4

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All as per Serial Item No.19 here-in-before but battery capacity 12 V, 100 AH.

2

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S&F door lock assembly with keys suitable for aqustic enclosure for DG sets of any capacity including all accessories complete all as specified and as directed.

1

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S&F as in repairs Automatic Battery Charger, I/P-230 Volt, AC, O/P - 24 Volt DC, 10 Amps. having electric circuit consisting of triodes rectifiers, capacitors and resistance, etc. The battery charger should be able to charge the battery at all the time whenever electric supply given to battery charger though control panel or electric power point complete all as specified and as directed.

1

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S&F power contactor of 500 Amps, 4 pole with 2 NO & 2 NC and auxilary contact block of coil rating 415 volt, 50 Hz, including taking out old unserviceable one complete all as specified and as directed.

1

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S&F voltage monitoring relay suitable for 62.5/63 KVA DG set including taking down old unserviceable one complete all as specified and as directed.

1

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All as per Serial item No. 24 here-in-before but for 320 KVA DG set.

1

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S&F as in repairs water hose pipe suitable for 35.00 to 62.50 KVA DG set complete all as specified and as directed.

2

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S&F as in repairs water hose pipe suitable for 320 KVA DG set complete all as specified and as directed.

2

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S&F as in repairs coolant reserve box with pipe of suitable size for DG set as existing size complete all as specified and as directed.

1

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S&F as in repairs brass battery terminal connectors with all accessories for DG set battery complete all as specified and as directed.

8

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S&F as in repairs controller suitable for 35 to 63 KVA DG set complete all as specified and as directed.

1

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S&F as in repairs controller suitable for 320 KVA DG set complete all as specified and as directed.

1

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S&F as in repairs thermostat valve suitable for 35 to 63 KVA DG set complete all as specified and as directed.

1

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S&F as in repairs thermostat valve suitable for 320 KVA DG set complete all as specified and as directed.

2

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S&F as in repairs magnetic pick up suitable for 320 KVA DG set complete all as specified and as directed.

1

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S&F as in repairs centrifugal filter suitable for 320 KVA DG set complete all as specified and as directed.

1

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S&F as in repairs base card for the following DG set complete all as specified and as directed:-

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320 KVA DG set

1

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35 KVA DG set

1

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S&F as in repairs controller assembly with all accessories for 320 KVA DG set complete all as specified and as directed.

1

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S&F as in repairs with new water pump of 35 KVA DG Set with all accessories complete all as specified and as directed

1

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S&F as in repairs with new water pump of 320 KVA DG Set with all accessories complete all as specified and as directed

1

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S&F as in repairs control relay with AC coil 10 Amps with 2 No and 2 NC contact arrangement fixed in repairs and including taking down old unserviceable one complete all as specified and as directed.

1

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S&F as in repairs indicator lamp LED type, 220 volt AC (RED/GREEN) for each capacitor showing ON/OFF and including taking down old unserviceable one complete all as specefied and as directed.

1

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S&F as in repairs push button actuator Red / Green and as approved including contact element and including taking down old unserviceable one, suitable for as existing one with contact element NO/NC complete all as specefied and as directed.

1

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S&F as in repairs wiring harness for the following DG set complete all as specified and as directed:-

-

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320 KVA DG set

1

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35 KVA DG set

1

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Supply and install ON Load front handle operated Change over switch in sheet enclosure of current rating 630 Amps, 4 pole, 415 Volts complete all as specified and as directed.

1

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All as per Serial item No. 44 here-in-before but of capacity 200/250 Amps.

1

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All as per Serial item No. 44 here-in-before but of capacity 63 Amps.

2

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Labour only for lifting /lowering of unserviceable 5 HP capacity submersible pump set from tube well after disconnecting the electric supply and taking out all column pipes flanged/socket type 80mm size, keeping serviceable fittings in safe custody for re-use and removing unserviceable materials from site and making good to disturbed surfaces and carrying submersible pump set to nearest repairing workshop including bringing back after repair work including lowering the same and connecting of electric supply to motor, including necessary testing, commissioning, etc. complete all as specified and as directed.

2

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M&L for dismantling carefully submersible motor 5 HP capacity and taking out the burnt/worn out coils from the slots of stator and other accessories such as ball bearing, bushing, rotor, etc. including necessay cutting/grinding/drilling/ machining works for fixing of spare parts and cleaning the stator slots and rewinding the same with PVC insulated copper winding with suitable gauge for 5 HP motor and re-assembling the same including testing and bringing back to the MES Yard complete all as specified and as directed .

2

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M&L for dismentling carefully submersible pump of 5 HP capacity and taking out all serviceable and unserviceable parts and cleaning/removing all dust particals such as mould and moss, etc., re-assembling the same after greasing the ball bearing including necessary gaskets and replacement of unserviceable spare parts complete all as specified and as directed. Note : Spares / materials required for replacement shall be measured and paid separately.

2

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Supply only spare parts as per sample held available for Submersible Pump set of the followings:-

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Pump shaft suitable for submersible pump 5 HP capacity.

2

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Gun metal impeller

4

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Impeller bushing

4

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Stage casing suitable for submersible pump 5 HP capacity.

4

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Carbon thrust bearing with pressure plate.

4

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Thrust bearing housing.

4

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Thrust bearing segment.

2

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Labour only for taking up / down carefully, Electric driven centrifugal pump set, 5HP capacity including MS channels frame from foundation after disconnecting GI pipe/main electric supply from motor starter panel and keeping the MS channel frame at site for repairs/painting and carrying the pump set to nearest repairing workshop including bringing back after repair complete all as specified and as directed.

1

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Labour only dismantling carefully centrifugal pump of 5 HP capacity and taking out all serviceable and unserviceable parts and cleaning/removing all dust particals such as mould and moss, etc., re-assembling the same after greasing the ball bearing including necessary gaskets, etc. and replacement of unserviceable parts complete all as specified and as directed. Note : Spares / materials required for replacement shall be measured and paid separately.

1

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Supply only the following spare parts as per sample held available for centrifugal pump set of Model/type KDS-520+ :-

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Pump shaft for 5HP capacity type

1

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Cast iron impeller for 05 HP capacity monoblock pump

1

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Ball bearing. Make : (as existing/sample)

2

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Shaft sleeve

1

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GM Bushing

2

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Casing cover

1

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Liquid deflector

1

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M&L for dismantling carefully centrifugal motor 5 HP capacity and taking out the burnt/worn coils from the slots of stator and other accessories such as ball bearing and rottor and cleaning the stator slots and rewinding the same with new supper enamelled copper winding with appropriate gauge, heating, varnishing with doctor beck's insulating varnish and re-assembling the same and testing, comissioning, etc. complete all as specified and as directed.

1

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S&F DOL starter suitable for 5 HP motor and making all necessary connections complete all as specified and as directed.

1

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S&F flat submersible copper conductor cable of size 6 sq.mm 3 core, XLPE insulated complete all as specified and as directed.

100

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M&L for 16 sq.mm single core copper conductor cable for DG set battery to alternator connection complete all as specified and as directed.

20

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Supply and laying of chequerred rubber mat of size 2m x 1m length, 19mm thick complete all as specified and as directed.

1

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M&L for earthing complete with copper plate electrode of size 60cmx60cmx3mm thick, buried directly in ground (earth pit not less than 2.25m deep below ground level) with top edge of the plate not less than 1.5m below normal ground level, connected to copper strip of size 20x3mm as earthing lead by means of bolts, nuts, check nuts, washers, etc. of galvanised iron or steel all as shown in Electrical Plate No. 3 in SSR Part-I, connected to earthing test point all as specified and directed complete including necessary excavation & earth work, PCC pit in cement concrete (1:3:6) type C-2 (using 40mm graded stone aggregate) and 50mm thick RCC cover of size 450x450x50mm in RCC (1:2:4) type B-1 (using 20mm graded stone aggregate), reinforced with and including 8mm dia TMT bar @ 100mm centre to centre both ways, having suitable handle (10mm MS rod), 20mm dia GI pipe, medium grade as watering pipe with GI funnel with wire mesh 40mm bore GI pipe, medium grade, for protection of earth lead conductor and including testing on completion complete all as specified and as directed.

2

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M&L for earthing complete with mild steel galvanised plate electrode of size 60cmx60cmx6.0mm buried directly in ground (earth pit not less than 2.25m deep below ground level) with top edge of the plate not less than 1.5m below normal ground level, connected to galvanised iron strip of size 32x6mm as earthing lead by means of bolts, nuts, check nuts, washers, etc. of galvanised iron or steel all as shown in Electrical Plate No. 3 in SSR Part-I, connected to earthing test point including necessary excavation & earth work, PCC pit in cement concrete (1:3:6) type C-2 (using 40mm graded stone aggregate) and 50mm thick RCC cover of size 450x450x50mm in RCC (1:2:4) type B-1 (using 20mm graded stone aggregate) reinforced with and including 8mm dia TMT bar @ 100mm centre to centre both ways, having suitable handle (10mm MS rod), 20mm dia GI pipe, medium grade for watering pipe with GI funnel with wire mesh 40mm bore GI pipe, medium grade, for protection of earth lead conductor and including testing on completion complete all as specified and as directed.

4

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M&L for MCCB 4 Pole, 415 V, Adjustable type, 160 Amps with breaking capacity 36 KA complete all as per specified and as directed

1

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M&L for MCCB 4 Pole, 415 V, Adjustable type, 200 Amps with breaking capacity 25 KA complete all as per specified and as directed

1

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M&L for MCCB 4 Pole, 415 V, Adjustable type, 250 Amps with breaking capacity 35 KA complete all as per specified and as directed

1

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S&F of cast iron sluice valve, Class PN-1.6 with flanged ends 80mm nominal bore, ISI marked complete with stainless steel spindle and cast iron cap including rubber/fiber board gasket, nuts, washers, etc. complete all as specified and as directed.

1

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Supply and laying as in repairs 25mm bore galvanised iron pipe, medium grade with all fittings (such as bend, elbows, tees, short pieces, connectors, back nuts, caps, plugs and unions, etc.), laid in trenches/floor/ducts and also cutting pipes, screwing and for making forged bends on piping as required complete all as specified and as directed.

36

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All as per Serial item No. 65 here-in-before but 80mm bore

48

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S&F gun metal valve with iron wheel head, screwed both ends for GI pipe of the following sizes complete all as specified and as directed :-

-

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25 mm dia

1

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50 mm dia

1

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M&L for cable in trenches or passing through pipe, XLPE LT cable, insulated, heavy duty, galvanised steel strip or wire armoured electric cable with stranded aluminium conductor for 1100 volts grade, cross sectional area 150 sq.mm, 3.5 core complete all as specified and as directed.

140

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All as per Serial item No. 69 here-in-before but cross sectional area 185 sq.mm 3.5 core.

120

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Excavation in trenches, n exc. 1.5m wide and n. exc. 1.5m in depth; for foundation, etc. or for shafts, wells, cesspits, manholes, pier holes, etc. and n. exc. 10 sqm on plan and n. exc. 1.5m in depth and getting out in soft/loose soil complete all as specified and as directed.

85.5

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Returning, filling in, including spreading, levelling, watering and well ramming in layers not exc. 25cm thick in soft/loose soil complete all as specified and as directed.

48.93

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Removing excavated materials (soil) not exc. 50m and depositing where directed at a level not exc. 1.50m above the starting point complete all as specified and as directed.

31.97

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M&L for sand cushioning (dry) in trenches for protection of UG cables (below, above and around the UG cable laid in trenches) of 230mm spread thickness and consolidated (punned) upto 180mm thickness complete all as specified and as directed. Note: For the purpose of payment, punned thickness of sand cushioning only shall be measured.

32.4

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Disconnecting/taking down unserviceable post top light and repair/checking and identifying of faulty spares wirings, cleaning of fittings, cover, etc. and re-assembling the same after repair, testing and re-fixing in original position and reconnecting with the electrical line complete all as specified and as directed. Note : Spare parts shall be measured and paid separately.

65

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S&F as in repairs 40 watt LED post top lantern, weather proof indirect lighting solution which improves horizontal uniformity with reduced glare and improved lighting control IP-65 complete all as specified and as directed.

2

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S&F as in repairs 150 watt LED flood light fitting with pressure die cast housing acting as heat sink in order to ensure better performance of the luminaires including clamp, nut, bolt and other accessories for fixing including cable for connection complete all as specified and as directed.

9

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All as per Serial item No. 78 here-in-before but 120 watt LED flood light fitting.

10

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All as per Serial item No. 78 here-in-before but 90 watt LED street light fitting.

30

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All as per Serial item No. 78 here-in-before but for 30 Watt LED street light fitting.

14

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M&L for as in repairs PVC insulated two core 2.5 sq.mm multistrand aluminium conductor for connection of security light from junction box to security light complete all as specified and as directed.

210

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Taking down/out unserviceable or serviceable UG cables of any cross sectional area and connections including bricks, etc. of any descriptions, laid in trenches and/or fixing with walls/poles including segregating of serviceable materials, viz bricks, cables, etc. and kept in safe custody for re-use complete all as specified and as directed. Note : Necessary excavation & earth work shall be measured and paid separately.

760

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M&L for cable in trenches or passing through pipe, XLPE cable, insulated, heavy duty, galvanised steel strip or wire armoured electric LT cable with stranded aluminium conductor for 1100 volts grade, cross sectional area 240 sq.mm 3.5 core complete all as specified and as directed.

100

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All as per Serial item No. 84 here-in-before but 70 sq.mm, 3.5 core.

250

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All as per Serial item No. 84 here-in-before but 16 sq.mm, 4 core.

100

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M&L for relaying and re-routing of serviceable UG cable of any size and any type of cable up to 150 sq.mm, 2 core, 3.5 core and 4 core size complete all as specified and as directed. Note : Necessary excavation, sand, bricks and connected items measured and paid separately.

50

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Excavation in trenches not exc. 1.50m wide and not exc. 1.50m in depth, and including taking out of cables (any type/size), bricks, etc. and getting out as in soft/loose soil complete all as specified and as directed.

60.75

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Supply and laying un-reinforced precast concrete cable cover, Class LV, type-I, flat, size 250mmx150mmx40mm complete all as specified and as directed.

2536

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S&F as in repairs 40mm dia GI pipe, light grade, for protection of UG cable, laid in floors/ road crossing, fixing to pole with mild steel clamps, nuts, bolts, etc. complete all as specified and as directed.

24

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Labour only for horizontal boring for passing protection pipe up to 80mm bore under road/foot path not exc. 10m in a single length complete all as specified and as directed. Note : Pipe required shall be measured and paid separately.

24

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M&L for straight through cable joint kit including jointing materials for making joints of UG electric cable, 1100 volts grade, heavy duty with PVC/XLPE insulated aluminium stranded conductor, nominal cross-sectional area 70 Sq.mm, 3½/4 core and testing complete all as specified and as directed.

3

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S&F for cable junction box of size 200x160x96mm, made out of thermoplastic, having IP-65 protection for outdoor installation, fixed with 4 way bakelite cable terminals including 03 Nos polymide gland with check nut (M-32 - 02 No & M-25 -01 No), fixed on poles with aluminium clamps of size 25x3mm with nuts, bolts, washers, etc. and including taking out of old unserviceable cable junction box complete all as specified and as directed.

10

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S&F of cubical housing cabinet type LT panel board, Out Door type, platform mounted factory made, totally enclosed dust and vermin proof openable from both front and rear side made out of 14 SWG (3.15mm) thick CRCA MS sheet of overall and built upon suitable size angle iron frame work, having front and rear hinged doors, GI earthing strips at rear side, bottom detachable gland plate complete with suitable size zinc plated and passivated nut, bolts, spring and washers. The cabinet and all members should be chemically treated with MSR solution for anticorrosive treatment and apply powder coated paint (RAL-7032). The panel should be suitable for 415 volts, 50Hz, 3 phase 4 wire system and internal connection should be provided with aluminium strips of suitable size and including necessary foundation work as per manufacture's instruction/IS Code of Practice complete all as specified and as directed comprising with the followings:-

1

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BUS BAR CHAMBER (a) Sheet steel bus bar chamber having front hinged covers with a set of electrolytic grade high conductivity TP&N solid aluminium bus bars, rated 150 Amps supported at required intervals sleeved with heat shrinkable PVC sleevings. The bars shall be colour coded at required intervals for identification - Set of 4 - 1 No. INCOMING/INCOMER (a) MCCB 100 Amp, 36 kA, 415 volt, 50 Hz, 4 pole thermal magnatic type - 1 No. OUTGOING FEEDERS (a) MCCB 4 pole 32 amps, 415 volt rating 10 kA - 06 Nos. (b) MCCB 4 pole 40 amps, 415 volt rating 10 kA - 01 No. INDICATING DEVICES (a) LED Indicating lamps for main supply indicating 'R', 'Y' 'B' - Set of 3. (b) Voltmeter 0-500 volt with selector switch - 1No. (c) Current transformer of suitable capacity - Set of 3 - 1 No. (d) Ammeter 0 to 500 Amps with selector switch - 1 No.

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S&F power contactor of 500 Amps, 4 pole with 2 No & 2 NC and auxilary contacts of coil rating 415 volt, 50 Hz including taking down old unserviceable one complete all as specified and as directed. Make : L&T, Cat No. CS97026, Type : MCX44 or equivalent model of make as specified in Particular Specifications.

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S&F power contactor of 100 Amps, 4 pole with 2 No & 2 NC and auxilary contacts of coil rating 415 volt, 50 Hz including taking down old unserviceable one complete all as specified and as directed. Make : L&T, Cat No. CS97017, Type : MCX22 or equivalent model of make as specified in Particular Specifications.

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Supply and fixing of non return sluice valve of size 80mm bore complete all as specified and as directed. NOTE : The contract sum shall be derived by deducting the amount shown in Schedule of Credit attached to this tender from total amount of Schedule 'A'/BOQ.

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