Indian Oil Corporation Limited Tender
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Costs
EMD
₹ 8,363Document Cost
Refer DocumentsTender Fee
Refer Documents
Description
Scription for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user
Contact
Tender Id
2025_AOD_182923_1Tender No
DRE024K214Tender Authority
Indian Oil Corporation Limited ViewPurchaser Address
-Website
http://https://www.iocl.com/
GEM & Bid Advisory Services
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Documents
TENDER DOCUMENTS INCLUDED SCC-TECHNICAL,SAFETY, TOOLS AND TACKLES,SCAFOLDING NORMS AND ANNEXURES DECLARATION.
Bidders_help_Document_for_Preferencial_ Bidding_20230207_v1
Special_Instructions_to_the_Bidders_20230207_version_1a
BOQ Items
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80 mm NB
180
111
20070
... More
100 mm NB
12
143
1720.32
... More
150 mm NB
12
235
2826.84
... More
250 mm NB
12
417
5013.72
... More
CME01001XX Height Factor: Payment will be made based on actual execution as per item description CME01001XX.
1
16822
16822.66
... More
COLD CUTTING OF CARBON / ALLOY STEEL PIPE LINES (INSULATED / UNINSULATED) Cold cutting and removal of above ground or overhead/ underground in tranches/ insulated/ uninsulated pipelines of carbon steel/ alloy steel from various location such as pipe racks, columns, pump house, vessels, heaters, heat exchangers, desalters etc. including removal of insulation materials, all on line instruments, fittings, flanges, valves, vents, drains, branching etc.; lowering down / lifting the same to ground level with due care so that no other piping, equipment, machinery etc. is damaged; cutting into pieces if required; segregating for salvaging useful fittings such as bends, flanges, valves, instruments etc. by unbolting, gas cutting, cold cutting etc. transporting and stacking the salvageable useful materials to workshop / instrument workshop/ store or as per the direction of the Engineer-in-Charge and shifting the scrap pipes etc. to scrap yard or any other location within refinery premises all complete as per the instructions of Engineer-in-Charge. Scope also includes supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects including area preparation, taking clearance for hot jobs, blinding and deblinding area cleaning after completion of work, arrangement for flushing wherever required as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor's scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. Salvaging of useful fitting from redundant pipe, if done, will be paid under separate item. 3. Civil works (excavation and back filling) for underground dismantling shall be paid separately. Note: For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately.
-
-
-
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50 MM NB
166.8
172
28828.04
... More
80 MM NB
85.2
267
22800.37
... More
100 MM NB
34.8
344
11973.64
... More
150 MM NB
22.8
565
12890.21
... More
250 MM NB
16.8
865
14539.06
... More
CME01009XX Height Factor: Payment will be made based on actual execution as per item description CME01009XX.
1
18206
18206.26
... More
CARBON STEEL PIPING FOR NON-HYDROCARBON SERVICE (WITH WELDING ELECTRODE E-6013)- OFFSITES Transportation of all piping items from owner's storage points to work site and / or pre-fabrication yard and to site after pre-fabrication; cutting, grinding, edge preparation of pipes and fittings, like flanges, elbows, tees, reducers etc. to match the mating edges of different thickness; fit-up, bending, welding using approved welding electrodes as per owners quality requirements etc. as per codes/specifications, drawing etc., threading, laying, erection and alignment of pipes upto a height of 5 meters on sleepers, pipe racks etc. or upto 5 meters depth in trenches, anchoring wherever required, connecting with equipment, nozzles, steam traps, strainers, orifice assemblies (including tapping upto first block valve), spray nozzles, rotameters; tapping for instrument connections like pressure gauges, thermowells, sample connections, vents, drains etc. including fixing of all types of SW valves, gaskets, nuts and bolts, all inline instruments, elbows, tees, flanges, reducers, full coupling or half coupling, reinforcement pads, earthing strip wherever required; welding prefabricated shoes and supports (including alignment) as per the drawings including preparation of small bore isometrics upto 1.5 inch NB, specifications, codes etc. and as per the instructions of the Engineer-in-Charge to his entire satisfaction. The scope also includes supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects including area preparation for hot jobs, area cleaning after completion of work, flushing wherever required, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor's scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 3. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. 4. Piping up to 40mm NB shall be fully TIG welded. Piping size 50mm NB & above, where TIG welding is used for root run only, the rates to be escalated by 15% and where TIG welding is used for entire joints the rates to be escalated by 20%.
-
-
-
... More
20mmNB Sch above 80 but upto 160(TIG)
6.59
110
725.3
... More
20mm NB Sch XX Strong (TIG)
0.33
122
40.5
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50 mm NB, Schedule more than 40 but upto 80
12.99
207
2695.04
... More
50 mm NB, Schedule above 80 but upto 160
0.65
231
150.38
... More
80 mm NB, Schedule upto 40
1.98
305
603.8
... More
80 mm NB, Schedule more than 40 but upto 80
0.1
340
34.09
... More
100 mm NB, Schedule upto 40
2.87
393
1128.11
... More
100 mm NB, Schedule more than 40 but upto 80
0.14
438
61.37
... More
CME02002XX Height Factor: Payment will be made based on actual execution as per item description CME02002XX.
1
1088
1088.04
... More
CARBON STEEL PIPING FOR HYDROCARBON SERVICES (WITH WELDING ELECTRODE E-6010 / E-7018) - OFFSITES Transportation of all piping items from owner's storage points to work site and / or pre-fabrication yard and to site after pre-fabrication; cutting, grinding, edge preparation of pipes and fittings, like flanges, elbows, tees, reducers etc. to match the mating edges of different thickness; fit-up, bending, welding using approved welding electrodes as per owners quality requirements etc. as per codes/specifications, drawing etc., threading, laying, erection and alignment of pipes upto a height of 5 meters on sleepers, pipe racks etc. or upto 5 meters depth in trenches, anchoring wherever required, connecting with equipment, nozzles, steam traps, strainers, orifice assemblies (including tapping upto first block valve), spray nozzles, rotameters; tapping for instrument connections like pressure gauges, thermowells, sample connections, vents, drains etc. including fixing of all types of SW valves, gaskets, nuts and bolts, all inline instruments, elbows, tees, flanges, reducers, full coupling or half coupling, reinforcement pads, earthing strip wherever required; welding prefabricated shoes and supports (including alignment) as per the drawings including preparation of small bore isometrics upto 1.5 inch NB, specifications, codes etc. and as per the instructions of the Engineer-in-Charge to his entire satisfaction. The scope also includes supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects including area preparation for hot jobs, area cleaning after completion of work, flushing wherever required, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor's scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 3. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. 4. Piping up to 40mm NB shall be fully TIG welded. Piping size 50mm NB & above, where TIG welding is used for root run only, the rates to be escalated by 15% and where TIG welding is used for entire joints the rates to be escalated by 20%.
-
-
-
... More
20mmNB Sch above 80 but upto 160(TIG)
10.66
107
1141.05
... More
20mm NB Sch XX Strong (TIG)
0.53
119
63.31
... More
50 mm NB, Schedule more than 40 but upto 80
18.6
201
3753.29
... More
50 mm NB, Schedule above 80 but upto 160
0.93
225
209.42
... More
80 mm NB, Schedule upto 40
9.37
297
2786.17
... More
80 mm NB, Schedule more than 40 but upto 80
0.47
331
155.96
... More
100 mm NB, Schedule upto 40
2.93
382
1120.14
... More
100 mm NB, Schedule more than 40 but upto 80
0.15
426
63.99
... More
150 mm NB, Schedule upto 40
5.61
628
3524.03
... More
150 mm NB, Schedule more than 40 but upto 80
0.28
686
192.29
... More
250 mm NB, Schedule above 20 but upto 40
5.94
1114
6612.6
... More
250 mm NB, Schedule more than 40 but upto 80
0.3
1337
401.36
... More
CME02004XX Height Factor: Payment will be made based on actual execution as per item description CME02004XX.
1
4003
4003.85
... More
EXTRA FOR IBR GRADE CARBON STEEL PIPING Extra for IBR grade carbon steel piping. For IBR piping jobs, the scope of contractor shall be liasoning with IBR authorities including approval of drawings / documents from IBR authorities and also getting the final approval of the job from IBR authorities including payment of any fee or charges to IBR authorities for this purpose.
-
-
-
... More
20mm NB Sch above 40 but upto 80
0.08
21
1.7
... More
20 mm NB, Schedule above 80 but upto 160
1.55
22
34.57
... More
50 mm NB, Schedule more than 40 but upto 80
0.83
50
41.87
... More
50 mm NB, Schedule above 80 but upto 160
0.04
56
2.25
... More
100 mm NB, Schedule upto 40
2.87
95
274.31
... More
100 mm NB, Schedule more than 40 but upto 80
0.14
106
14.93
... More
CARBON STEEL PIPING JOINTS FOR HYDROCARBON SERVICE (WITH WELDING ELECTRODE E-6010 / E-7018) Transportation of all piping items from owner's storage points to work site and / or pre-fabrication yard and to site after pre-fabrication; cutting, grinding, edge preparation of pipes and fittings, like flanges, elbows, tees, reducers etc. to match the mating edges of different thickness; fit-up, bending, welding using approved welding electrodes as per owners quality requirements etc. as per codes/specifications, drawing etc., threading, laying, erection and alignment of pipes upto a height of 5 meters on sleepers, pipe racks etc. or upto 5 meters depth in trenches, anchoring wherever required, connecting with equipment, nozzles, steam traps, strainers, orifice assemblies (including tapping upto first block valve), spray nozzles, rotameters; tapping for instrument connections like pressure gauges, thermowells, sample connections, vents, drains etc. including fixing of all types of SW valves, gaskets, nuts and bolts, all inline instruments, elbows, tees, flanges, reducers, full coupling or half coupling, reinforcement pads, earthing strip wherever required; welding prefabricated shoes and supports (including alignment) as per the drawings including preparation of small bore isometrics upto 1.5 inch NB, specifications, codes etc. and as per the instructions of the Engineer-in-Charge to his entire satisfaction. The scope also includes supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects including area preparation for hot jobs, area cleaning after completion of work, flushing wherever required, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor's scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 3. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. 4. Piping up to 40mm NB shall be fully TIG welded. Piping size 50mm NB & above, where TIG welding is used for root run only, the rates to be escalated by 15% and where TIG welding is used for entire joints the rates to be escalated by 20%. 5. Payment of tapping points will also be made extra on joint basis, as the measurement is on joint basis.
-
-
-
... More
20mmNB Sch above 80 but upto 160(TIG)
168
321
53949.84
... More
20mm NB Sch XX Strong (TIG)
33.6
358
12040.9
... More
50 mm NB, Schedule more than 40 but upto 80
73.2
605
44312.35
... More
50 mm NB, Schedule above 80 but upto 160
24
675
16212.96
... More
80 mm NB, Schedule upto 40
72
892
64226.88
... More
80 mm NB, Schedule more than 40 but upto 80
26.4
995
26279.88
... More
100 mm NB, Schedule upto 40
15.6
1146
17891.64
... More
100 mm NB, Schedule more than 40 but upto 80
4.8
1279
6143.33
... More
150 mm NB, Schedule upto 40
22.8
1884
42967.06
... More
150 mm NB, Schedule more than 40 but upto 80
7.2
2060
14833.66
... More
250 mm NB, Schedule above 20 but upto 40
16.8
3342
56154.17
... More
250 mm NB, Schedule more than 40 but upto 80
4.8
4013
19265.42
... More
CME02008XX Height Factor: Payment will be made based on actual execution as per item description CME02008XX.
1
74855
74855.62
... More
EXTRA FOR IBR GRADE CS PIPING JOINTS Extra for IBR grade carbon steel piping joints. For IBR piping jobs, the scope of contractor shall be liasoning with IBR authorities including approval of drawings / documents from IBR authorities and also getting the final approval of the job from IBR authorities including payment of any fee or charges to IBR authorities for this purpose (20% of joints).
-
-
-
... More
20mm NB Sch above 40 but upto 80
4.8
50
244.46
... More
20 mm NB, Schedule above 80 but upto 160
24
53
1284.48
... More
50 mm NB, Schedule more than 40 but upto 80
7.2
121
871.7
... More
50 mm NB, Schedule above 80 but upto 160
2.4
135
324.26
... More
100 mm NB, Schedule upto 40
19.2
229
4404.1
... More
100 mm NB, Schedule more than 40 but upto 80
7.2
255
1842.98
... More
CARBON STEEL PIPING JOINTS FOR NON-HYDROCARBON SERVICE (WITH WELDING ELECTRODE E-6013) Transportation of all piping items from owner's storage points to work site and / or pre-fabrication yard and to site after pre-fabrication; cutting, grinding, edge preparation of pipes and fittings, like flanges, elbows, tees, reducers etc. to match the mating edges of different thickness; fit-up, bending, welding using approved welding electrodes as per owners quality requirements etc. as per codes/specifications, drawing etc., threading, laying, erection and alignment of pipes upto a height of 5 meters on sleepers, pipe racks etc. or upto 5 meters depth in trenches, anchoring wherever required, connecting with equipment, nozzles, steam traps, strainers, orifice assemblies (including tapping upto first block valve), spray nozzles, rotameters; tapping for instrument connections like pressure gauges, thermowells, sample connections, vents, drains etc. including fixing of all types of SW valves, gaskets, nuts and bolts, all inline instruments, elbows, tees, flanges, reducers, full coupling or half coupling, reinforcement pads, earthing strip wherever required; welding prefabricated shoes and supports (including alignment) as per the drawings including preparation of small bore isometrics upto 1.5 inch NB, specifications, codes etc. and as per the instructions of the Engineer-in-Charge to his entire satisfaction. The scope also includes supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects including area preparation for hot jobs, area cleaning after completion of work, flushing wherever required, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor's scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 3. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. 4. Piping up to 40mm NB shall be fully TIG welded. Piping size 50mm NB & above, where TIG welding is used for root run only, the rates to be escalated by 15% and where TIG welding is used for entire joints the rates to be escalated by 20%. 5. Payment of tapping points will also be made extra on joint basis, as the measurement is on joint basis.
-
-
-
... More
20mmNB Sch above 80 but upto 160(TIG)
108
330
35659.44
... More
20mm NB Sch XX Strong (TIG)
21.6
368
7953.12
... More
50 mm NB, Schedule more than 40 but upto 80
93.6
622
58257.58
... More
50 mm NB, Schedule above 80 but upto 160
31.2
694
21655.61
... More
80 mm NB, Schedule upto 40
13.2
917
12106.51
... More
80 mm NB, Schedule more than 40 but upto 80
4.8
1022
4909.39
... More
100 mm NB, Schedule upto 40
19.2
1179
22640.83
... More
100 mm NB, Schedule more than 40 but upto 80
7.2
1315
9468.07
... More
CME02020XX Height Factor: Payment will be made based on actual execution as per item description CME02020XX.
1
34530
34530.11
... More
RADIOGRAPHY OF PIPING WORKS Performance of radiographic inspection on all type and sizing of piping/ pipe fittings in position at all heights inclusive of providing sources, film, chemicals, and all necessary equipment, consumables etc. complete in all respect as per specification and instruction of the Engineer-in-Charge.
-
-
-
... More
For Pipes (Per Inch Dia)
1033.5
329
340724.28
... More
HYDROTESING OF PIPING WORKS Hydrostatic testing of pipelines at the specified pressure including blinding/deblinding, fabrication and fixing of testing connections, pressure gauge installation. Hose pipe connection and making all other arrangements as required and dewatering, flushing and boxing up after fixing proper gaskets with supply of all labour, tools andtackles, instruments and instruction of the Engineer-in-Charge. The job has to be carried out at all elevations. In case of Hydrotest Failure, Re-testings shall be carried out at no extra cost. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately.
-
-
-
... More
20 mm
15.81
13
219.28
... More
50 mm
28.95
38
1117.47
... More
80 mm
10.4
76
794.87
... More
100 mm
5.32
98
522.8
... More
150 mm
5.15
161
830.2
... More
250 mm
5.44
247
1344.28
... More
FIXING / REMOVAL OF FLANGES / BLIND FLANGES OF RATING UPTO 300# Opening / fixing etc. of flanges / blind flanges / spool pieces at the two flange joint (rating upto 300#) as and when required for elbow reversing, wedge opening etc. or any other job including handling of flanges and preparation of gaskets from the sheet including tools and tackles, consumables, supervision etc. and as per direction of the Engineer-in-Charge.
-
-
-
... More
20 mm
230
57
13254.9
... More
50 mm
139
96
13350.95
... More
80 mm
71
153
10910.57
... More
100 mm
29
192
5570.61
... More
150 mm
19
288
5474.66
... More
250 mm
14
480
6723.22
... More
EXTRA FOR FIXING / REMOVAL OF RTJ FLANGES / BLIND FLANGES Extra for opening / fixing etc. of RTJ flanges / blind flanges / spool pieces for lapping etc.
-
-
-
... More
20 mm
230
3
883.2
... More
50 mm
139
9
1334.4
... More
80 mm
71
15
1091.27
... More
100 mm
29
19
557.09
... More
150 mm
19
28
547.39
... More
250 mm
14
48
672.28
... More
PREPARATORY JOBS FOR HOT WORK The job includes opening of flanges, blinding / deblinding by bolting / debolting etc. fabrication of tail blinds, cover plate connections fittings etc., elbow reversing, opening and fixing of plugs from the furnace tube etc., making hose connections and all other arrangements as required for flushing the lines including wedge opening, dewatering after flushing, decoking, isolation etc., boxing up the lines with new gaskets and hot bolting of all the joints during hot circulation and complete the job with supply of tools, tackles, labours and consumables etc. as per direction of the Engineer-in-Charge.
-
-
-
... More
20 mm
230
56
13050.2
... More
50 mm
139
141
19718.54
... More
80 mm
71
226
16114.87
... More
100 mm
29
283
8227.88
... More
150 mm
19
425
8085.83
... More
250 mm
14
709
9930.06
... More
SUPPORT PAD WELDING OF PIPES The job involves transportation of all items including all types of structures, pipes etc. from owner's storage point to work site and / or prefabrication yard and welding including cutting / grinding / edge preparing and required testing to prove soundness of welding with supply of all consumables, manpower, tools as per technical specification and direction and satisfaction of the Engineer-in-Charge.
-
-
-
... More
For pipe Dia 50 mm
12
285
3422.16
... More
For pipe Dia 80 mm
2.4
312
749.9
... More
For pipe Dia 100 mm
4.8
336
1616.16
... More
For pipe Dia 150 mm
1.2
388
465.85
... More
For pipe Dia 250 mm
2.4
488
1171.66
... More
INSTALLATION OF FLANGED / RTJ VALVES/ LEVEL TROLL/ FIRE HYDRANT/ MONITORS/ SAFETY VALVES ETC. Transportation of all types of flanged / RTJ valves, level troll, fire hydrant, monitor, gaskets, nut bolts etc. either from owner's storage point to workshop and/ or worksite. Installation at ground level i.e. up to a height of 5 meters on sleepers, pipe racks etc. or up to 5 meters depth in trenches including assembly of valve accessories, cleaning of flanged faces, lapping of RTJ rings, providing new gasket (IOCL supplied) or cutting of new gaskets to proper size if required, placing the gaskets / RTJ ring properly, installation in position with correct direction, tightening of studs, providing earthing protection by way of fixing strips, complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. and tightening of the gland to ensure zero leak including hot bolting wherever applicable. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. Requirement of heavy equipment (other than transportation) to be envisaged by Engineer in Charge and to be arranged separately, if r equired, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately.
-
-
-
... More
For Valves (other than RTJ)
4238
30
129386.14
... More
CME07001XX Height Factor: Payment will be made based on actual execution as per item description CME07001XX.
1
25877
25877.23
... More
REMOVAL OF FLANGED / RTJ VALVES/ LEVEL TROLL/ FIRE HYDRANT/ MONITORS/ SAFETY VALVES ETC. Dismantling and removal of all types of flanged including RTJ valves, level troll, fire hydrant, monitor by debolting/ cold/ hot cutting of fasteners wherever required from pipelines at ground level i.e. up to a height of 5 meters on sleepers, pipe racks etc. or up to 5 meters depth in trenches including removal of gaskets, nut bolts etc. and transportation either to owner's storage point / workshop and / or scrapyard including loosening of studs, disconnecting earthing protection all complete as per direction of the Engineer-in-Charge including all labour, tools, tackles, consumables and supervision etc. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately.
-
-
-
... More
REMOVAL OF FLANGED / RTJ VALVES/ LEVEL TROLL/ FIRE HYDRANT/ MONITORS/ SAFETY VALVES ETC.
4238
22
97050.2
... More
CME07002XX Height Factor: Payment will be made based on actual execution as per item description CME07002XX.
1
19410
19410.04
... More
HYDROTESTING OF GATE/GLOBE/ CHECK/ BUTTERFLY/ PLUG VALVES Job involves collection of valves from stores, go-down etc. transportation to testing bay or contractors' own premises, test the val ves for seat, body and backseat at recommended pressure including cleaning and greasing, transport back as per instruction and satisfaction of the Engineer-in-Charge. Requirement of heavy equipment to be envisaged by Engineer in Charge and to be arranged separately, if required, as the same in not included in the item rate.
-
-
-
... More
25 mm
46
105
4859.44
... More
50 mm
46
211
9720.26
... More
80 mm
26
338
8789.82
... More
100 mm
10
422
4226
... More
150 mm
6
633
3803.46
... More
250 mm
4
1056
4226.04
... More
FABRICATION OF PLATE FLANGES Fabrication of plate flanges for the given plate and shifting of material for store to work place and fabricating as per drawing and instruction of Engineer-in-Charge.
-
-
-
... More
Upto size Dia 50 mm
25
58
1463
... More
Above Dia 50 mm and up to Dia 100 mm
25
117
2926
... More
Above Dia 100 mm and up to Dia 200 mm
25
253
6338
... More
Above Dia 200 mm and up to Dia 300 mm
25
380
9507
... More
FABRICATION AND ERECTION OF PIPE SUPPORT / PLATFORMS / DAVITS / STAIR CASE ETC. The job includes getting the materials issued, transportation to work site and handling at site, fabrication at the required size and shape using steel pipes, MS structural / plates etc. by cutting, bevelling and welding including fixing of MS gratings / chequered plates on platform at all elevation by welding, bolting or otherwise to existing members or equipment. This also includes fabrication and fixing of pipe clamps, non-standard bolts etc. inclusive of labour, consumables, heavy equipment, tools and tackles and materials required for U-clamps, J-bolts etc. and complete in all respect as per drawings, specifications and instructions of the Engineer-in-Charge. (Excluding cost of structural steel).
-
-
-
... More
FABRICATION AND ERECTION OF PIPE SUPPORT / PLATFORMS / DAVITS / STAIR CASE ETC.
1.2
30418
36501.94
... More
DISMANTLING OF STRUCTURALS LIKE PIPE SUPPORT / STAIRWAY / DAVITS ETC. Removal of existing platforms / pipe supports / davits / stairways etc. along with adjacent fittings / members by cutting / debolting or by any other means without damaging the remaining unit and lowering down to the ground, retrieving of all the usable materials and transportation to the storage point as directed by the Engineer-in-Charge and complete in all respect with all labour, tools, tackles, heavy equipment, consumables and supervision etc. as per the direction of the Engineer-in-Charge. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately.
-
-
-
... More
DISMANTLING OF STRUCTURALS LIKE PIPE SUPPORT / STAIRWAY / DAVITS ETC.
1.2
13014
15616.91
... More
HANDLING / ERECTION OF FABRICATED PIPES / COIL ASSEMBLIES The job includes getting the materials issued, transportation to work-site, handling and care at work-site, erecting the fabricated item at position and fixing, aligning and making connections to the companion pipe etc. And complete in all respect with all labour, tools, tackles, heavy equipment, and supervision etc. as per the direction of the Engineer-in-Charge. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately.
-
-
-
... More
HANDLING / ERECTION OF FABRICATED PIPES / COIL ASSEMBLIES
5
23377
116885.75
... More
DYE PENETRATION TEST FOR PIPING WORKS Performance of dye penetration test including supply of all necessary materials, penetrant, developer etc. along with all equipment’s, labour, for carrying out the work as per specification and direction of engineer -in-charge at all elevations. Test has to be carried out in all metallurgy the test has to carry out on all schedules of pipes.
-
-
-
... More
For Pipes (Per Inch Dia)
1033.5
55
57204.23
... More
CLEANING OF INTERNAL BORE OF PIPELINES Opening end fittings, jump bends, applying external heating, internal pressures (pneumatic/steam hydraulic), poker rods, hammering, jet blasting etc. for cleaning bore of jammed pipelines with out removing from the site and boxing up the end fittings with new gaskets and complete the job in all respect as per direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc.
-
-
-
... More
20 mm
15.81
73
1155.39
... More
50 mm
28.95
128
3733.68
... More
80 mm
10.4
146
1520.17
... More
100 mm
5.32
168
897.22
... More
150 mm
5.15
199
1025.5
... More
250 mm
5.44
313
1703.86
... More
STEEL SCAFFLODING (MATERIALS IN CONTRACTOR'S SCOPE) The job includes supply of all scaffolding materials, transportation to work site, erection of scaffolding at site as per ISMS (IndianOil Safety Management System) Standard-1007 on Scaffold Safety with safest and reliable design. Scaffolding design should consider the worst load combination expected during its service period. The supporting structure should be sufficient in strength, stability, and rigidity; The safety of personnel associated with the erection, alteration, and dismantling of the scaffold; the safety of persons using the scaffold; and the safety of persons in the vicinity of the scaffold to be considered mandatorily. Standard Tags for "Fit for Use" in Green Color and "Not Fit for Use" in Red Color to be fitted on scaffolding as per ISMS Standard-1007. Note: 1. For measurement in SQM: 2 (length + width) X height area covered by the scaffolding is to be taken. 2. Scaffolding measurement to be done by breaking the height into parts as per height slab mentioned below and adopting respective rates against mentioned height slabs.
-
-
-
... More
Upto 6 M
672
101
68288.64
... More
Above 6 m upto 10 m
448
145
65036.16
... More
Above 10 m upto 20 m
224
203
45523.52
... More
Intermediate plate form
300
169
50808
... More
HEAT TREATMENT Heat treatment of shop fabricated for already installed piping / static equipment etc. for joints or other operations wherever required. Heating to be carried out in a furnace or by using an electric resistance or induction heating equipment ensuring uniform temperature attainment at all points of the portion being heat-treated. The portion under heat treatment shall be wrapped suitably under insulation to avoid any harmful temperature gradient. The temperature thus attainted in the portion under heat treatment shall be recorded by means of thermocouples, pyrometer and an automatic temperature recorders suitably calibrated should be employed. The calibration chart of each recorder along with hardness test results shall be submitted to the Engineer-in-Charge for approval. The details of heat treatment such as heating rate, soaking temperature pause period and cooling rate etc. to be carried out as per relevant standards / code as instructed by the Engineer-in-Charge.
-
-
-
... More
For Pipes (Per Inch Dia)
35
478
16735.6
... More
Applying priming coat with ready mixed primer of approved brand and manufacturer at all heights over steel surfaces like structures, columns, pipes, vessels, tanks etc. as per manufacturers specifications and directions of the Engineering-in- Charge; all complete including cleaning the surface using emery papers/ Power tool cleaning such as ST-2 or ST-3 as per requirement, including all material, consumables, tools, tackles, labour etc but excluding Scaffolding. Note- No. of coats mentioned in the SOR items are only indicative and contractor has to achieve rquired DFT by applying more coats (if required) within the relevant SOR item rates.
-
-
-
... More
Inorganic Zinc Silicate primer to achive a minimum DFT of 65-75 microns (one or more coat of 65-75 micron each).
20
162
3242.2
... More
Two pack epoxy phenolic primer to achive a minimum DFT of 300 microns (2 or more coats of 150 micron each)
20
290
5801.4
... More
Taking out old worn out damaged insulation materials of any thickness including wool, mattress, pre-formed sections or any other insulating materials including cladding of aluminium or GI sheet from any height and location etc. complete and transporting and stacking the serviceable materials to owner's storage point and damaged materials within 2.00 km lead inside Refinery .The job also includes cleaning the site, transporting the materials to directed place at any height, complete with all labour and materials etc. as per specification and direction of Engineer-In-Charge but excluding the cost of scaffolding. (Payment shall be made on the previously finished surface area).
10
32
329.9
... More
Taking out old worn out damaged cladding of any thickness (plain or corrugated; GI or Aluminium sheet) from any height and location and transporting and stacking the serviceable materials to owner's storage point and damaged materials to the directed place within refinery premises within 2.00 km lead. The job also includes cleaning the site, transporting the materials to directed place, complete with all labor and materials etc.as per direction of Engineer-in-Charge but excluding the cost of scaffolding. (Payment shall be made on the previously finished surface area).
10
16
165
... More
"Fixing cladding with new/ old aluminium/ GI sheets, plain or corrugated. The job includes cutting, bending and grooving to proper s hape and size, providing minimum 50mm overlaps on both longitudinal and circumferential joints including end termination/cap and securing the overlaps alternately by POP rivets and self-tapping screws at every 150mm c/c, and securing additionally with metalic bands at a maximum spacing of 300mm c/c at any height and location with all labour, materials etc. complete as per direction of Engineer-in-Charge but excluding the cost of scaffolding. (Payment of above shall be made on the area of the finished surface). Note: 1. Screw, required for metal jacket securement shall be SS /Cadmium plated steel self tapping , type A No.8 Dia*12mm long to BS 4176 complete with Neoprene washers under the head. Rivets required for metal jacket securement shall be the expanding aluminium ""POP"" blind eye type/SS, 9.5mm long* 5mm dia. 2. For additional securement of cladding, Band, SS 12mm (Min.) wide *24SWG thick is to be used for pipings and Band, SS 20mm wide *24SWG thick is to be used for equpiments. 3.For ensuring perfect water proofing, all the cladding joints shall be sealed with approved elastomeric metal sealant. 4. For insulations with vapour barrier, cladding shall not be applied until the vapour barrier has completely dried and solvents have dissipated. Self tapping screws/ rivets shall not be used to secure aluminium cladding as they may puncture the vapour barrier."
-
-
-
... More
New / old aluminium / GI plain / corrugated sheets issue by the owner free of cost.
10
125
1258.5
... More
Aluminum sheet- Plain - 24 SWG as per ASTM B209 Alloy 3003 H16 or IS-737 Designation 31000, Condition H3 - to be arranged by contractor
10
568
5680.4
... More
Aluminum sheet - Plain - 22 SWG as per ASTM B209 Alloy 3003 H16 or IS-737 Designation 31000, Condition H3 - to be arranged by contractor
10
688
6882.8
... More
Providing and fixing single/ multiple layer of machine stitched LRB mineral wool mattresses conforming to IS:8183/ASTM C 592, Class-II, faced on one side with 20mm galvanised 22 SWG wire mesh, suitable for temperature up to 550 Deg C, in required thickness over the pipings and technological equipments like columns, vessels, ducts, horton spheres, storage tanks etc., including cleaning of the surface with wire brush, fixing the insulation mattresses in position and securing the same properly etc. all complete with tools, tackles, materials such as lacing, binding, stitching wire, labour etc. complete in accordance with the specifications laid down in the contract, latest IS standards and as per the directions of Engineer-in-Charge; but excluding the cost of scaffolding. "Note: 1. Contractor has to make his own arrangement for procurement and storage of all the materials and has to produce manufacturer's test certificate in support of characteristics of insulation materials i.e. 'K' value, density etc. 2. The joints of fibrous insulation material shall be tightly butted and laced together with 1mm dia galvanised lacing wire. 3. Insulation thickness more than 75mm shall be in multi layers. 4. Each layer of the piping insulation shall be secured firmly in place with atleast 3 loops of 24SWG thick x 12mm wide SS bands, one loop to be placed not more than 75mm from each end and atleast one loop shall be equally spaced betweeen two end loops. 5. Shells of equipments shall be secured by 24SWG thick x 20mm wide SS bands at every 225mm c/c 6.The item includes disposal of the debris to the directed place within 2km lead as per the direction of Engineer-in-Charge. "
-
-
-
... More
LRB mattress of density 100 kg/cum - 50mm Thick
10
358
3582.3
... More
LRB mattress of density 100 kg/cum -75mm Thick
10
462
4629.9
... More
Surface cleaning to Sa 2-1/2 Swedish Specification by Grit/shot blasting (extra over St-2 / St-3 cleaning) by using abrasive materials of size range 16 to 30 (~0.6 to 1.2 mm) mesh like copper grit / shot etc as per relevant standard and direction of Engineer -in -Charge on pipelines to Sa 2-1/2 Sweedish specifications in position at all heights including all materials, equipments, tools and plants, consumables, labour etc complete in all respect as directed by Engineer-in-Charge but excluding cost of scaffolding. Compressed Air shall be in the scope of contractor (Contractor will have to make is own arrangement for compressor etc. for arranging required air for blasting).
-
-
-
... More
PIPE Dia NB 50
28.95
27
797.28
... More
PIPE Dia NB 80
10.4
40
422.24
... More
PIPE Dia NB 100
5.32
52
277.76
... More
PIPE Dia NB 150
5.15
76
395.44
... More
PIPE Dia NB 250
5.44
124
678.42
... More
Shutdown Factor @25% on SOR rates (Item 10 - 1520)
1
551269
551269.53
... More
(PF @12% + PF Admin @0.5% + EDLI @0.5%) on Mechanical Part (Item 10 - 1520)
1
43847
43847.04
... More
(PF @12% + PF Admin @0.5% + EDLI @0.5%) on Civil Part (Item 1530 - 1700)
1
638
638.2
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