Indian Oil Corporation Limited Tender
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Costs
EMD
₹ 12,395Document Cost
Refer DocumentsTender Fee
Refer Documents
Description
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Contact
Tender Id
2024_AOD_181342_1Bid Award Id
ViewTender No
DRE224B168Tender Authority
Indian Oil Corporation Limited ViewPurchaser Address
-Website
http://https://www.iocl.com/
GEM & Bid Advisory Services
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Documents
Bidders_help_Document_for_Preferencial_ Bidding_20230207_v1
Special_Instructions_to_the_Bidders_20230207_version_1a
LiftingtoolsandtacklesAnnex-II
BOQ Items
... More
For RTJ Valves
3000
36
109920
... More
REMOVAL OF FLANGED / RTJ VALVES/ LEVEL TROLL/ FIRE HYDRANT/ MONITORS/ SAFETY VALVES ETC. Dismantling and removal of all types of flanged including RTJ valves, level troll, fire hydrant, monitor by debolting/ cold/ hot cutting of fasteners wherever required from pipelines at ground level i.e. up to a height of 5 meters on sleepers, pipe racks etc. or up to 5 meters depth in trenches including removal of gaskets, nut bolts etc. and transportation either to owner's storage point / workshop and / or scrapyard including loosening of studs, disconnecting earthing protection all complete as per direction of the Engineer-in-Charge including all labour, tools, tackles, consumables and supervision etc. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately.
-
-
-
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REMOVAL OF FLANGED / RTJ VALVES/ LEVEL TROLL/ FIRE HYDRANT/ MONITORS/ SAFETY VALVES ETC.
10000
22
229000
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RECONDITIONING OF GATE, GLOBE, CHECK, BUTTERFLY, PLUG VALVES OF ANY CLASS Job involves transportation of valves (any class) from owners storage location to contractor's store, identifying the repairable valves by visual inspection, opening and dismantling of valves, cleaning by rustoline or kerosene of all the components thoroughly, further inspection of internal parts in the presence of the Engineer-in-Charge, repair / reconditioning of valves by hand facing, machining, grinding, lapping etc. with all tools, tackles, replacement of missing or defective parts such as studs and nuts of gland, body hand wheel, nut bonnet, back seat bush, gland chaser and any other parts recommended by Engineer-in-Charge and finally re-assembling the valves, gland packing and testing as per API 598 / BS 5146. In case valves fail during testing, the above sequence will be repeated at no extra cost. Note: Supply of spares/ Gland packing shall be under IOCL scope.
-
-
-
... More
50 mm
250
1599
399967.5
... More
80 mm
100
2559
255980
... More
100 mm
80
3199
255980
... More
150 mm
40
4799
191984.8
... More
200 mm
15
6399
95992.5
... More
250 mm
30
7999
239981.1
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300 mm
5
9599
47996.25
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350 mm
5
11199
55995.6
... More
RE-PACKING VALVES Job involves removing existing gland packing completely from gate, globe, check valves of various sizes in situ and re-packing the valves with new gland (supplied by IOCL) including supply of tools, tackles and equipment if any. Valves should be tested for free rotation. Hand wheels to be fitted back along with the spindle, if required.
-
-
-
... More
15 mm to 25 mm
500
44
22085
... More
40 mm to 80 mm
300
82
24843
... More
100 mm to 150 mm
100
138
13802
... More
200 mm to 250 mm
60
223
13416
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300 mm to 400 mm
30
309
9275.1
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INSITU OVERHAULING / REVISIONING OF GATE, GLOBE, CHECK, BUTTERFLY, PLUG VALVES OF (UPTO #300 CLASS) Revisioning and overhauling job of valves up to #300 rating. Dismantling of valve bonnet from the body by removing studs, bolts, dismantling all the parts, cleaning of all parts of the valves, repair of the components, replacement of damaged / worn out spare parts wherever necessary, depositing the welded material, machining, blue matching for the in-situ / manual lapping, greasing and assembly, pressure testing per applicable standard. For welded valve, blue match will be the criteria. Repair will include machining (if required) grinding and or lapping before blue match polishing etc. wherever required. All the consumables except grease, rustoline, nuts, bolts will be in the scope of contractor. Contractor will deploy technically qualified, experienced, skilled manpower in sufficient quantity, to carry out the necessary jobs in well organised way so that the job can be completed within scheduled time. Requirement of heavy equipment to be envisaged by Engineer in Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters.
-
-
-
... More
50 mm to 100 mm
100
1542
154224
... More
150 mm to 200 mm
25
3598
89964
... More
250 mm to 300 mm
25
5654
141372
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350 mm to 450 mm
10
8225
82252.8
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INSITU OVERHAULING / REVISIONING OF GATE, GLOBE, CHECK, BUTTERFLY, PLUG VALVES (ABOVE #300 CLASS AND UPTO #900 CLASS) Revisioning and overhauling job of valves above #300 and up to #900 rating. Dismantling of valve bonnet from the body by removing studs, bolts, dismantling all the parts, cleaning of all parts of the valves, repair of the components, replacement of damaged / worn out spare parts wherever necessary, depositing the welded material, machining, blue matching for the in-situ / manual lapping, greasing and assembly, pressure testing per applicable standard. For welded valve, blue match will be the criteria. Repair will include machining (if required) grinding and or lapping before blue match polishing etc. wherever required. All the consumables except grease, rustoline, nuts, bolts will be in the scope of contractor. Contractor will deploy technically qualified, experienced, skilled manpower in sufficient quantity, to carry out the necessary jobs in well organised way so that the job can be completed within scheduled time. Requirement of heavy equipment to be envisaged by Engineer in Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters.
-
-
-
... More
50 mm to 100 mm
2
1696
3392.92
... More
150 mm to 200 mm
2
3958
7916.84
... More
250 mm to 300 mm
2
6220
12440.74
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350 mm to 450 mm
2
9047
18095.62
... More
INSITU OVERHAULING / REVISIONING OF GATE, GLOBE, CHECK, BUTTERFLY, PLUG VALVES (ABOVE #900 CLASS) Revisioning and overhauling job of valves above #900 rating. Dismantling of valve bonnet from the body by removing studs, bolts, dismantling all the parts, cleaning of all parts of the valves, repair of the components, replacement of damaged/ worn out spare parts wherever necessary, depositing the welded material, machining, blue matching for the in-situ/ manual lapping, greasing and assembly, pressure testing per applicable standard. For welded valve, blue match will be the criteria. Repair will include machining (if required) grinding and or lapping before blue match polishing etc. wherever required. All the consumables except grease, rustoline, nuts, bolts will be in the scope of contractor. Contractor will deploy technically qualified, experienced, skilled manpower in sufficient quantity, to carry out the necessary jobs in well organised way so that the job can be completed within scheduled time. Requirement of heavy equipment to be envisaged by Engineer in Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters.
-
-
-
... More
50 mm to 100 mm
2
1866
3732.22
... More
150 mm to 200 mm
2
4354
8708.52
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250 mm to 300 mm
2
6842
13684.82
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350 mm to 450 mm
2
9952
19905.18
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REVISIONING VALVES WITHOUT OPENING BONNETS Job involves opening of gland chaser, cleaning of parts, renewal of gland packing, replacement of missing Nuts/Bolts/ Wheel Nut and revisioning of parts without opening of bonnet.
-
-
-
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Dia up to 80 mm NB
50
94
4739.5
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Dia above 80 mm up to 200 mm NB
50
142
7109
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Dia above 200 mm up to 350 mm NB
10
227
2274.9
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Dia above 350 mm up to 450 mm NB
10
284
2843.6
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HYDROTESTING OF GATE/GLOBE/ CHECK/ BUTTERFLY/ PLUG VALVES Job involves collection of valves from stores, go-down etc. transportation to testing bay or contractors' own premises, test the val ves for seat, body and backseat at recommended pressure including cleaning and greasing, transport back as per instruction and satisfaction of the Engineer-in-Charge. Requirement of heavy equipment to be envisaged by Engineer in Charge and to be arranged separately, if required, as the same in not included in the item rate.
-
-
-
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25 mm
100
105
10564
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40 mm
100
169
16905
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50 mm
40
211
8452.4
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80 mm
40
338
13522.8
... More
100 mm
20
422
8452
... More
150 mm
10
633
6339.1
... More
200 mm
10
845
8452
... More
250 mm
5
1056
5282.55
... More
300 mm
5
1267
6339.1
... More
350 mm
5
1479
7395.5
... More
400 mm
5
1690
8452.05
... More
HR aluminium / Silicone Aluminium paint 120 - 200 degree C to achive a minimum DFT of 40 microns (Twoor more coats of 20 micron each).
50
132
6609
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HR aluminium / Silicone Aluminium paint above 200 degree C to achive a minimum DFT of 40 microns (Two or more coats of 20 micron each).
50
132
6609
... More
REVISIONING & RECONDITIONING OF BALL VALVE Removal of defective Ball valves from position, transporting to contractor's work site, opening and cleaning of parts including p olishing, changing teflon valve seat and gland ring (IOCL supplied) as instructed by the Engineer-in-Charge including supply of all labour, tools and tackles, consumables, equipment etc. including testing and complete in all respect.
-
-
-
... More
50 MM
5
116
584.55
... More
80 MM
5
187
935.3
... More
100 MM
5
233
1169.15
... More
150 MM
5
350
1753.75
... More
200 MM
5
467
2338.3
... More
250 MM
5
497
2485.3
... More
Overhauling,Revisioning,Testing of PSVs/TSV/POSV/PVRV/PRV: The job involves opening & dismantling of safety valves (PSVs/TSV/PVRV/PRV,including pilot operated safety valves), cleaning by kerosene or rustoline of all the components thoroughly and further inspection of internal parts for damage in the presence of EIC/inspection. Repair/ Reconditioning of safety valves by hand facing, grinding, lapping etc., with all tools & tackles, replacement of defective spare (supplied by IOCL) & any other parts recommended by EIC/inspection.Finally assembling the safety valves after getting clearance from EIC/ Inspector and testing as per API 598/BNS 5146 in presence of Inspector. In case the safety valves fail during testing the above sequence is to be repeated at no extra cost. Note:- - The safety valves shall be painted by Aluminium paint- two coats or as recommended by Inspection & rust preventer to be applied for healthy preservation. - The stenciling of equipment no. & PSVs/TSV/POSV/PVRV/PRV no. shall be in the scope of contractor. - Supply of spares (wedges/plug/disc & body stand wheel) is under IOCL scope. - Supply of consumables like paint, rustoline, lapping compound, optical flat & surface plate lapping for testing up to 100kg/cm2 are in contractor's scope. - Arrangement of nitrogen gas and testing shall be in contractor's scope. - Test bench shall be in contractor's scope. - If the safety valve after dismantling if found beyond repair, it is to be assembled with the existing components and in such case no extra payment shall be made for dismantling etc. - Inlet size of valve shall be considered for payment. - Rate given is also applicable for Pilot Safety Valves.
-
-
-
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Upto 50mm NB
450
418
188104.5
... More
Above 50mm to 100mm NB
200
482
96446
... More
Above 100mm to 150 mm NB
50
696
34828.5
... More
Above150mm to 200mm NB
10
1018
10180.7
... More
Above 250mm NB
10
1339
13398.5
... More
Mobilization & Demobilization of Equipment,tools tackles and manpower at actual on submission of documentary evidence,However the payment shall be limited to agreed SOR rate of this item only. The item includes Transportation of equipments, Tools & Tackles and travelling of manpower & supervisors from party's base to site and vice versa. No reimbursement against local travel, lodging, boarding and other expenses against stay at Digboi shall be done to the contractor; the same shall be arranged by contractor at their own cost. UOM:- 01(one) quantity indicates mobilization and demobilization charges (To & fro both) from vendor's location to Digboi Refinery site & vice versa.
6
13703
82220.22
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PF ,EDLI and ESI charges on employer con
1
247
247.2
... More
PF ,EDLI and ESI charges on employer con
1
73224
73224.26
... More
Additional 25% shutdown factor to be paid to the contractor for jobs executed on round the clock basis against item no. 10 to 520.
1
736083
736083
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