Indian Oil Corporation Limited Tender

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Indian Oil Corporation Limited - IOCL Tender

Works
Laboratory Equipment and Services
Eprocure
Opening Date4 Jul 2024
Closing Date12 Jul 2024
Tender Amount₹ 13,56,091 
Notes
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Costs

Description

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Providing flame proof lighting arrangement inside the bullet for carrying out necessary inspection, cleaning and NDT Tests. Contractor to supply the flame proof lightfittings, Junction boxes, required cables etc, as directed at site. Lighting arrangement shall have to be retained at site till completion of all the bullets and the same lighting arrangement may be used in the other bullets by turn.

3

23076

7692.3

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Thorough cleaning of the inner surface with water jet and clearing the sludge / rust materials followed by thorough cleaning of inner surface to remove the scales, oil and dust by wire brushes to expose the metal surfaces and thorough buffing of weld joints. Cleaning of minimum 10 mm on both sides of each weld joint including nozzle welds by thorough cleaning using rotary brushes to expose bare metal (Shinning surface) with care to entire weld joints of nozzles and weld area of support legs and other areas as directed at site. The contractor has to provide all equipments and consumables for carrying out the cleaning jobs. Localized grinding of the welds to be done if required as directed by our Site Engineer / Third Party Inspection Agency official. Dispose off the sludge of bullet at designated place after excavation as per direction of IOC

3

46153

15384.6

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Carring out external inspection on mound, retaining wall, inspection tunnel, bottom nozzle & its suspension/ supports, accessible top nozzles etc. Checking auditing on established procedure of tests and maintenance of record and observation of cathodic Protection System of record and observation of cathodic protection system with in the discipline of OISD-150. Also injcludes detailed inspection of functioning of Cathodic Protection System in line with the provisions of NACE, IS OR equivalent code. Also carrying out coating survey. The job also includes inspection and testing of insulation joints of the Cathodic Protection System.

3

57692

19230.75

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Fixing back all the liquid and vapour lines after servicing the valves, EFCV and fixing all removed fittings like HLA, SRV, Pressure/ Temp/ Servo/ Rochester gauges, manhole covers etc. After completing the testing, purging/fresh gas in is to be carried out with assistance from & under supervision of & as instructed by IOCL/Third Party Inspection Agency.

3

23076

7692.3

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Ultrasonic thickness measurement on shell plates, dished end plates, LPG pipelines and nozzles as per applicable code and as per the instructions of Third Party Agency / IOCL Site Engineer.

3

57692

19230.75

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Wet fluorescent magnetic particle test of welds using AC Yoke – magnaflux /tiede/Y6 black light and white washable distemper as background and as per applicable codes and as instructed by IOCL / Third Party Agency. Internal 100% (all weld joints from inside), nozzle welds (internal & external).

3

80769

26923.05

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100% Ultrasonic flaw detection of welds as per applicable code from inside the bullets and as instructed by IOCL / Third Party Agency

3

80769

26923.05

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Dye penetration test at all accessible areas and as per applicable code and as instructed by IOCL / Third Party Agency

3

34615

11538.45

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Hardness Testing on selected spots on welds, HAZ and parent metal in each accesible area as per applicable codes and as instructed by IOCL/ Third Party Agency.

3

57692

19230.75

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Radiography test for weld joints at selected locations as problem defects/flaws observed during other tests subject to a maximum of 10% of total weld length as per applicable code and as instructed by Third Party Inspecting Agency. OPTIONAL only to be conducted where defects/flaws are observed.

3

46153

15384.6

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Testing and Calibration of Radar and Servo Gauges after fixing the second valve for each of the Mounded Bullets.

3

92307

30769.2

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Dry calibration of Bullets by Electro-optical distance ranging (EODR) Carry out Dry calibration of Bullets by Electro-optical distance ranging (EODR) laser and optical triangulation technology. Method of measurement shall be as per API MPMS 2.2D using Electro-opticaldistance ranging (EODR) and API MPMS 2.2A (API 2550). Calibration table will be in 10 mm height intervals with 1 mm proportional part tables or as decided by IOCL. Approval & stamping of calibration charts by CPWD/ Legal Meterology shall be done by the party. Before start of calibration a detailed procedure has to be submitted.

3

103846

34615.35

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Settlement of Mounded bullets:Checking of settlement of Mounded bullets by using laser technique for horizontal plain shift and plumb line / Theodolite technique for vertical plain shift. The person performing settlement shall be experienced in the relevant field.

3

46153

15384.6

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Hydrotest and StretchTest: To conduct "HYDROTEST TEST" of vessel and also connected pipings in total as required and as directed at site, after successful of all N. D. Test as per SMPV rules and relevant codes.

3

46153

15384.6

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Replacement of Nuts, Bolts, Washers & Gaskets: Supply and fixing of all gaskets, studs & nuts for all fittings after the isolation valve near to water drain line provided in Bullets.

3

138461

46153.8

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Certification and Documentation for 3 nos. x 600 MT LPG Storage Bullets: To submit 3 sets of Testing and Inspection certificates/reports and documents for all tests and inspection covered in the scope of work as per SMPV Rule No.19 (‘Issue of online certificate of test alongwith annexure giving the details of NDT inspection’).

3

34615

11538.45

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Inspection of Cathodic Protection System (by qualified professional) testing of soil resistivity and review note.

3

57692

19230.75



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