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GAIL India Limited Tender

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GAIL India Limited - GAIL Tender

Works
Civil And Construction
Pipe Line Project
Eprocure
Visakhapatnam, Andhra Pradesh
Opening Date1 Jan 2025
Closing Soon20 Jan 2025
Tender AmountRefer Documents 
Notes
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Costs

Summary

For Hot Tapping And Stoppling And Station Modification Jobs

Description

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BOQ Items

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DO_NOT_SHOW

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1. HOT TAPPING SERVICES FOR 12" EIPL MODIFICATION B. 12IN SINGLE HOT -TAPPING AND STOPLLING EXECUTION AND MATERIAL SUPPLY ON DT SIDE

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B.1 Hot tapping with single-single stoppling plugging method without bypass, where the work is inclusive of In-Service Welding (WPS, PQT, WQT etc for in-service pipeline welding and NDT of all joints as per API1104, Appendix-B) required 12IN VSPL pipeline at Vizag in the state of Andhra Pradesh as per SCC, SOW and Tender Terms & conditions. Removal of coating on 12" existing pipeline, welding of split tee on 12" pipeline, NDT of welded joints, testing prior to hot tapping. Golden joint welding and NDT (DPT, MPT, RT etc) as per API1104, ASME B31.4, ASME Section IX and other relevant applicable standards and codes with PQT, WPS and WQT etc. and supply & application of R-95. Support Service like hydra for lifting and lowering material, scaffolding, tool and tackles, welding machines, ovens, Diesel Generator and man-power, grinding machines, buffing, lighting arrangement, cold cutting machine, N2 purging, Bentonite including mobilization-Demobilization Charges in one single mobilization.

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B.2 Supply of SPLIT TEE SIZE: 12X12X12 inch, 2IN TOR fittings with PRESSURE RATING: 300 # extruded fittings with LOR flanges & plugs. Design and Supply of Flanged Split Tee (Extruded / Design Code ASME 31.4/31.8/ Design Factor: 0.5 /Corrosion Allow. 2.0mm) for Hot Tapping and stoppling as per data sheet and specifications, submission and approval of design calculations & drawings, Manufacture, Inspection, Testing, Supply and Transportation to Work Site of Split Tee as per Specification and with all its Accessories (including but not limited to: LOR Plug, Blinds, Studs, 2" TOR Fitting etc.) required for successful completion of the Job.

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2. SERVICES FOR EIPL MODIFICATION PART A- SERVICES FOR EIPL MODIFICATION FOR EIPL PIGGABILITY CONVERSION

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Fabrication(INCH DIAX THICKNESS) Performing all underground/above ground piping fabrication works with ARC/ARGON welding with qualified welder / high pressure welder certified by EIL / PDIL / IBR / Equivalent including cutting, edge preparation, (inclusive of grinding the edges of pipes, fittings, flanges, etc., to match with the matching edges of uneven / different thickness wherever required, fit up, bending, preheating wherever required welding, threading etc., hook up with the EIPL side & DT side for connecting underground EIPL API5L X60 6.4mm THK pipeline, installation of fitting of all sizes i.e., elbows, reducers, tees, spectacle blinds etc., carrying out D.P. Test as per sketch as shown at site and as per specifications, standards & instructions of EIC & AS PER SCC, SOW. Welding joints of pipeline is certified in IMM (Inch diameter x millimeter thickness of pipe). At the hot punctured locations, carrying out S.R. (Stress relieving) after completion of welding on U/G or A/G pipeline along the weld area as per standard specifications and directions of EIC. SR not required where ever it is cut by cold cutting. (Scope shall include supply of all material, transportation to the respective sites, Hydra, loading, unloading, supply of consumables, tools and tackles for carrying out the job)

9000

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Radiography Perform Radiography inspection of piping of all types, sizes, thickness including providing or hiring of all necessary equipment's, supply of all consumables including radiographic films and whatever else even though not expressly mentioned but required to perform the work as per specifications and instruction of EIC,AS PER SCC& SOW. Mobilization and Demobilization, Transportation with all radiography M/CS and appliances including required radiography source for radiography through radiography agency are in vendor scope. Preparation of reports are in Vendors scope.

1000

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Hydrotesting of Pipes Carrying out hydrostatic testing of fabricated piping of 12", 10", 4", 2" loop/loops as per specifications, standards and as per the instructions of EIC. Scope incudes, required blinding and debliding of equipment prior to hydro testing and after hydro testing. (Scope shall include supply of all material, hydro testing pumps, pressure graph shall be recorded, consumables, tools and tackles).

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Painting Manual cleaning and Supply and application of one coat of self-priming HB epoxy mastic primer (100 -125 microns), followed by intermediate coat of High Built Epoxy coating re-inforced with micaceous iron oxides (MIO) of (100-125 microns) and finally with two coats of acrylic poly-urethane enamel finish paint (30 microns) each.

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Application of R-95 Supply and Application of EPOXY R-95 for under ground valve and piping

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Excavation for U/G valve and Hot tapping Excavation for underground valve fixing on EIPL side and loop fixing on DT side. Earth work in excavation by mechanical means (Hydraulic excavator) / manual means over areas (exceeding 30cm in depth, 1.5 m in width as well as 10 sqm on plan) including getting out and disposal of excavated earth lead up to 50 m and lift up to 1.5 m, as directed by Engineer-in-charge.

500

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Providing and laying specified cement (RCC/PCC: Providing an laying specified cement concrete including cost of centering and shuttering finishing and reinforcement (1:1.5:3) 1 cement, 1.5 sand, 3 graded stone aggregate 20 mm nominal size. Scope includes supply of reinforced steel as per relevant standards for structural support base. Supplying cement, Granite chips, sand etc. and casting as per standard engineering practice. Removing / chipping the damaged existing support as and where required with all the safety measures in the running LPG terminal. (Scope shall include supply of all material, consumables, tools and tackles for carrying out the job)

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2. SERVICES FOR EIPL MODIFICATION PART:B MATERIAL SUPPLY FOR EIPL LINE PIGGABILITY CONVERSION

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SUPPLY OF PIPES

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API 5L,X-60,PSL-2,Seamless,BE,THK 6.4mm

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PIPE,CS,SMLS,API 5L,GR.B,BE,10IN,STD,9.2

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PIPE,CS,SMLS,API5L,GRB,BE,4IN,XS

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PIPE,CS,SMLS,A106,GR.B,BE,2IN,XS

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PIPE,CS,SMLS,A106,GRB,BE,3/4IN,160S,IBR

12

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Supply of Flow Tee

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FLOW TEE SIZE 12.00 X 12.00 X10.0 ,300# FLOW TEE, UNI-DIRECTIONAL, SIZE 12INX12INX10IN NB,, CARBON STEEL, CLASS 300#, ABOVE GROUND INSTALLATION, SUITABLE FOR ALL TYPES OF PIGS (INCLUDING INTELLIGENT PIGS)/ SPHERES, MATERIAL TEE: ASTM A GR. 420 WPL-6 , END PIECE: ASTM A 350 LF2, INTERNAL SLEEVE : ASTMA 516 GR 60 as per SCC, SOW and Tender Terms & Conditions

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TEE,UNEQ,BW,CS,A234,WPB,4X2IN,S40xXS

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TEE,UNEQ,BW,CS,A234,WPB,10X4IN,XS# TEE, UNEQUAL, MATERIAL: CARBON STEEL, MATERIAL SPECIFICATION: ASTM A234,GRADE: WPB,CLASS:,END CONNECTION: BUTT WELD,NOMINAL PIPE SIZE: 10 X 4 IN,SCHEDULE NUMBER: XS

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Supply of Insulation Joint

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INSULATING JOINTS SIZE 12.0 NB 300 # INSULATING JOINT, SIZE 12.0 INCH NB, 300 #, BODY: ASTM A 350 LF-2 CL.1, PUP: 12.75 OD, API 5L GR. X-52, PSL-2, it shall smoothly pass the pig as per SCC, SOW and tender terms and conditions

3

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Supply of WNRF

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FL,WN,RF,A350,LF2 CL1,12IN,300LBS,STD FLNG.WN, B-16.5, ASTM A 350 GR.LF2 CL.1, 300, RF/125AARH, LT, 12.0 INCH, STD. Internal diameter of WNRF shall match with the pipe diameter for smooth pigging.

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FL,WN,RF,A350,LF2 CL1,10IN,300LBS,STD FLNG.WN, B-16.5, ASTM A 350 GR.LF2 CL.1, 300, RF/125AARH, LT, 10.0 INCH, STD

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FL,WN,RF,A350,LF2 CL1,4IN,300LBS,STD FLNG.WN, B-16.5, ASTM A 350 GR.LF2 CL.1, 300, RF/125AARH, LT, 4.0 INCH, STD

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FL,WN,RF,A350,LF2 CL1,2IN,300LBS,STD FLNG.WN, B-16.5, ASTM A 350 GR.LF2 CL.1, 300, RF/125AARH, LT, 2.0 INCH, STD

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SWRF 3/4 INH300# ASTM A 350 RF,125, AARH FLANGES

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Supply of Blind Flanges

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FL,BL,RF,CS,A350,LF2,300,12IN FLNG.BLIND, B-16.5, ASTM A 350 GR.LF2 CL.1, 300, Raised Face/125AARH, Low Temp, 12.0 INCH

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FL,BL,RF,CS,A350,LF2,300,4IN NOMINAL PIPE SIZE: 4 IN PRESSURE RATING: 300 LBS

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FL,BL,RF,CS,A350,LF2,300,2IN NOMINAL PIPE SIZE: 2 IN PRESSURE RATING: 300 LBS

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FL,BL,RF,CS,A350,LF2,300,3/4IN NOMINAL PIPE SIZE: 3/4 IN PRESSURE RATING: 300 LBS

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Supply of Elbows

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ELBOW,CS, ASTM-A234 GR.WPB, BW,45,10IN ELBOW.45, B-16.9, CARBON STEEL, ASTM-A234 GR.WPB, BUT-WELD, 1.5D, SIZE: 10.0 INCH, STD

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ELBOW,CS, ASTM-A234 GR.WPB, BW,90,10IN ELBOW.90, B-16.9, CARBON STEEL, ASTM-A234 R.WPB, BUT-WELD, 1.5D, SIZE: 10.0 INCH, STD

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ELBO,90,LR,BW,CS,A234,WPB,4IN,40 ELBOW 90 B16.9 ASTM A234 GR.WPB BW 1.5D 4.0 INCH STD

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ELBO,90,LR,BW,CS,A234,WPB,2IN,40 ELBOW 90 B16.9 ASTM A234 GR.WPB BW 1.5D 2.0 INCH STD

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Supply of API6D valves

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VLV,2WAY,A350 LF2,RF,FB,FL,300,10IN VALVE, BALL,TYPE: 2 PIECES, 2 WAY,BODY MATL SPEC.: CS, ASTM A350 GR.LF2,BALL MATERIAL SPEC.: ASTM A350 GR.LF2,END CONNECTION: FLANGED,STEM TYPE/STYLE:,PACKING MATERIAL:,OPERATION:,DIMENSION STD CONFORM TO,DESIGN STD CONFORM TO,SUPPLEMENTARY REQUIREMENTS:,ADDITIONAL REQUIREMENTS:,NOMINAL VALVE SIZE: 10 IN,PRESSURE RATING:300 LBS,FULL BORE

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VLV,2WAY,A350 LF2,RF,FB,FL,300,4IN VALVE, BALL,TYPE: 2 PIECES, 2 WAY,BODY MATL SPEC.: CS, ASTM A350 GR.LF2,BALL MATERIAL SPEC.: ASTM A350 GR.LF2,END CONNECTION: FLANGED,STEM TYPE/STYLE:,PACKING MATERIAL:,OPERATION:,DIMENSION STD CONFORM TO,DESIGN STD CONFORM TO,SUPPLEMENTARY REQUIREMENTS:,ADDITIONAL REQUIREMENTS:,NOMINAL VALVE SIZE: 4 IN,PRESSURE RATING:300 LBS,FULL BORE,LOCK OPEN

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VLV,GLB,A216 WCB,FLNG,52401,300,4IN VLV.GLOBE,BODY /BONNET MATL ASTM A 216 GR.WCB, STEM/DISC 13% CR.STEEL, BONNET ASTM A 216 GR.WCB, END FLGD TO B-16.5 RF/125AARH, BONNET TYPE/STYLE:, SEAT TYPE/STYLE:, STEM TYPE/STYLE:, PACKING MATERIAL, OPERATION, DIMENSION, DESIGN STD CONFORM TO BS-1873, PRESSURE RATING: 300 LBS, SHEET 52401 4.0 INCH

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VLV,2WAY,A352,LCB,13%CR,FL,300,2IN VALVE, BALL,TYPE: 2 PIECES, 2 WAY,BODY MATL SPEC.: CS, ASTM A350 GR.LF2,BALL MATERIAL SPEC.: ASTM A350 GR.LF2,END CONNECTION: FLANGED,STEM TYPE/STYLE:,PACKING MATERIAL:,OPERATION:,DIMENSION STD CONFORM TO,DESIGN STD CONFORM TO,SUPPLEMENTARY REQUIREMENTS:,ADDITIONAL REQUIREMENTS:,NOMINAL VALVE SIZE: 2 IN,PRESSURE RATING:300 LBS,FULL BORE,LOCK OPEN

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VLV,GLB,A352 LCB,FLNG,52403,300,2IN,LT SIZE: 2 IN PRESSURE RATING: 300 LBS SHEET NO: 52403 BONNET MATERIAL: ASTM A352 GR LCB BODY SEAT RING: STELLITED END: FLGD TO B-16.5 RF/125AARH STEM PCKG:RENEWABLE W/VLV OPEN ON STREAM PCKG MTRL:GRAPHITE W/ANTI EXTRUSION RING BONNET: BOLTED BONNET BOLT:ASTM A320 GR.L7 BONNET NUT:ASTM A194 GR4/GR7 BONNET GASKET:SPIRAL WOUND GASKET MATERIAL:SS316L+GRAFOIL FILLER SERVICE:MIN TEMP:-45 DEGC

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VLV,2WAY,A352,LCB,316,FL,300,3/4IN NOMINAL VALVE SIZE: 3/4 IN PRESSURE RATING: 600 LBS

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Supply of Weldolet

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WELDOLET,12in X 4in, MSSSP97,BW,60xXS FITTINGS, BRANCH, WELDOLET,CARBON STEEL, MATERIAL: ASTM A 105, MSS-SP 97,END CONNECTION: BUTT WELD, ANSI B16.25,NOMINAL PIPE SIZE: 12 X 4 IN,SCHEDULE: Sch.60 X Sch. Xs

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WELDOLET,CS,A105,12X2IN,80X80 NOMINAL PIPE SIZE: 12 x 2 IN SCHEDULE NUMBER: 80 X 80

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Supply of Sockolet

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SOCKOLET,CS,A105,10x3/4IN,6000 SOCKOLET, MSS-SP97, ASTM A 105, SOCKET WELD, 6000, 10.0 INCH, 0.75 INCH

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Supply of Stud Bolts and nuts

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STUD,2NUT,A193,B7,A194,2H,5/8X4IN BOLT.STUD WITH 2 NUTS, B-18.2, A193 GR.B7, A194 GR.2H, 0.625 INCH X 4 INCH logo shall be punched stud bolts

32

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STUD,2NUT,A193,B7,A194,2H,5/8X3 1/2IN BOLT.STUD WITH 2 NUTS, B-18.2, A193 GR.B7, A194 GR.2H, MO25, 0.625 IN X 3.5 IN

64

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STUD,NUT,A193,B8M,194,8M,0.75X4.5 IN BOLT.STUD WITH 2 NUTS, B-18.2, A193 GR.B8MCL.2, A194 GR.8M, CRYO, 0.75 INCH X 4.5 INCH

64

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STUD,NUT,A193,B8M,194,8M,0.75X5.25 IN BOLT.STUD WITH 2 NUTS, B-18.2, A193 GR.B8MCL.2, A194 GR.8M, CRYO, 0.75 INCH X 5.25 INCH

64

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STUD,AS,A193,B7,NUT,A194,2H,1X7 1/4IN

96

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STUD,AS,A193,GRB7,A194,2H,1 1/8X8 1/8IN ASTENER, STUD WITH 3 NUTS,TYPE: HEXAGONAL HEAD,BASE MATERIAL: ALLOY STEEL,MATERIAL SPECIFICATION: ASTM A193 / A194,GRADE: B-7, 2H,THREAD STANDARD: UN8 THREAD SERIES,SIZE: 1 1/8X8 1/8 IN

64

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OFG MANUFACTURING BUSINESSES PRIVATE LIMITED
  • Head Office
    6th Floor, Global Business Park, Tower A, Besides Guru Dronacharya Metro Station, Gurugram, Haryana - 122002, India
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    B - 705 & 706, Sankalp Iconic Tower, Opp. Vikramnagar Colony, Iscon Cross Road, S. G. Highway, Ahmedabad - 380054, India
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