Military Engineer Services Tender
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Military Engineer Services - MES Tender
Electrical Generators And Transformers
Electrical and Electronics
Eprocure
Opening Date23 Dec 2023
Closing Date13 Jan 2024
Tender Amount₹ 38,50,000
Costs
EMD
₹ 77,000Document Cost
₹ 500Tender Fee
Refer Documents
Description
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Contact
Tender Id
2023_MES_625572_2Bid Award Id
ViewTender No
8656/E8Tender Authority
Military Engineer Services ViewPurchaser Address
-Website
http://defproc.gov.in
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Documents
BOQ Items
All as per item No 3 above but of capacity above 200 KVA to 250 KVA
2
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All as per item No 3 above but of capacity above 315 KVA to 1000 KVA
1
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Shifting of Transformer of capacity upto 100 KVA from MES store Yard/Sub Stn (indoor/outdoor) for installation in place of unserviceable transformer and back after replacing with repaired transformer
1
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All as per item No 6 here-in -before but capacity of transformer 200 to 250 KVA.
1
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All as per item No 6 here-in -before but capacity of transformer 315 to 1000 KVA.
1
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Material and labour in factory opening of top cover by unscrewing nut, bolts & washers etc and taking out core assembly from tank by disconnecting from tap changer HT & LT side bushing stud to outside by dismantling the channel and disconnecting star delta connection for transformer of capacity upto 100 KVA . After dismantling of Transformer and physical joint inspection of core coil assembly (removing all 3 limbs HV &LV winding from Core Assembly) washing of core assembly by hot oil for removing brunt carbon and copper particals and cleaning of complete top yoke by oil. reassemble of complete core assembly and core coil assembly providing new coils and new tap leads of tap changer including requisite insulation material. Re Tanking tightening of top cover fixing of HV & LV Bushing, tap changer connection, WTI & OTI Connection and CT connection. Filling of oil, conservatior tank ready for final testing all as directed in presence of rep of MES. Note : (A) In case of replacement of LV / HV bushing / spindles / rewinding of HV / LV coils / top changer etc will be paid separately under respective items
(B) Following test shall be conducted before installation & commissioning. (i) Insulation Resistance Test (by 5000 V megger)
(ii) Ratio Test
(ii) Double voltage & double frequency Test
(iv) Transformer oil value BDV test (v) Tap changing test of load for all tap position .
1
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All as per item No 9 here-in -before but capacity of transformer 200 to 250 KVA.
2
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All as per item No 9 here-in -before but capacity of transformer 315 to 1000 KVA.
1
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Supply only HT coils for rewinding with copper wire DPC/super enameled high quality matching with existing gauge and impedence including requisite insulating paper/material in each layer of winding after taking down old existing winding of HT coils of 11 KV trasformer complete.
Note : (i) The rate quoted against these items is inclusive necessary provision of all types of insulating materials , heating and varnishing etc.
430
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All as per item No 12 here-in-before but LT coils with copper strips.
500
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Supply only transformer oil of approved quality as per IS having dielectric strength of 45-60 KV in 2.5mm gap for filling in transformer or for topping up as required and directed
1600
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Supplying and fixing in replacement (at site/workshop), Porcelain Transformer bushing on LT (440 Volt) side, including brass stems conical bush and gasket after disconnecting electrically and mechanically for indoor/outdoor transformer of capacity upto 100 KVA and re-connecting electrically and mechanically, testing complete all as specified and directed. Note.The rates quoted is deemed to be included the cost of necessary labour charges for draining out & re-filling transforer oil, opening of top cover by unscrewing nut, bolts washers and suitable size pad type bus bar almuminium and nut bolt washers etc.
2
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All as per Serial item No 15 here-in-before but capacity 200 KVA to 250 KVA
8
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All as per Serial item No 15 here-in-before but capacity 315 KVA to 1000 KVA
3
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Supplying and fixing in replacement (at site/workshop), Porcelain Transformer bushing on HT (11 KV) side, including brass stems conical bush and gasket after disconnecting electrically and mechanically for indoor/outdoor transformer of capacity upto 100 KVA and connecting electrically and mechanically, testing complete all as specified and directed. Note.The rates quoted is deemed to be included the cost of necessary labour charges for draining out & re-filling transforer oil, opening of top cover by unscrewing nut, bolts washers and suitable size pad type bus bar almuminium and nut bolt washers and reconnection
3
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All as per Serial item No 18 here-in-before but 200 KVA to 250 KVA
6
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All as per Serial item No 18 here-in-before but 315 KVA to 1000 KVA
9
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Repair to tap changer switch including replacement of unserviceable parts such as bakelite sheet, connecting rod with nuts, bolts, and washers, HV lead duly taped, provision of glass sleeve of required size & length including necessary welding works of transformer capacity up to 1000 KVA.
1
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Supply and Fixing in replacement of tap changer switch complete with handle for transformer of capacity up to 400 KAV.
3
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Supplying and fixing in replacement, Silica Gel Breather assembly including vent pipe and Silica Gel for indoor/outdoor transformers, capacity upto 100 KVA complete all as specified and directed.
1
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All as per Serial item No 23 here-in-before but capacity 200 KVA to 250 KVA
2
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All as per Serial item No 23 here-in-before but capacity 315 KVA to 1000 KVA
3
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Material & Labour for painting of transformer of capacity upto 250 KVA with existing colour, with spraying machine, after cleaning, preparation of outer surface of transformer, including writing of SM No, MES and capacity of transformer complete all as specified and directed.
7
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Material & Labour for painting of transformer of capacity 315 to 400 KVA with existing colour, with spraying machine, after cleaning, preparation of outer surface of transformer, including writing of SM No, MES and capacity of transformer complete all as specified and directed.
5
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Material & Labour for painting of transformer of capacity 1000 KVA with existing colour, with spraying machine, after cleaning, preparation of outer surface of transformer, including writing of SM No, MES and capacity of transformer complete all as specified and directed.
1
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Shifting of transformer 100 KVA for existing 2/4 pole structure, Disconnecting electrically & mechanically, lowering down/getting out carefully and re- connecting electrically and mechanically on new 2/4 pole structure, testing and commissioning complete all as specified and directed.
Note:- (a) The rates quoted is deemed to be included for hydra, men power and other items required for temp energization of transformer.
1
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Supply, fixing in repair Prestressed concrete pole, 11.0 metres long 152mm x 152mm at top and 152mm x 260mm at bottom, class 9 complete incl taking down old unsv PCC pole any type & size all as specified & directed.
4
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Supply and fix air break switch gang operated tripple pole mechanically operated mechanism, switch air break gang operated mounted on 15 Nos insulator and steel frame with operating rod of 25 mm bore GI Pipe and locking arrangements worked from ground level for current rating 200 Amps, HT 11 KV grade including drop out fuses and necessary silver coper coating jumpers and making all electrical connections complete.
2
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Material and labour for Lightning arresters expulsion type complete with all fittings, transmission class, discharge capacity 65 kilo amp for 11000 Volts complete all as specified and directed.
3
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S&F in repair for disc type insulator,porecelain, viterous 145mm high and 255mm dia ball and socket type , brown tow in series assembly for tension with tension clamps for conductors, working presseue 11000 volts complete all as specified and directed.
6
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S&F in repair for pin type, porcelain, vitreous, white, brown or green insulator including one galvanised mild steel spindle, two galvanised iron washers,nut size 150 mm height 150mm dia, 11000 volts grade complete all as specified and directed.
9
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S&F Cross arms, bracings, supports, clamps and back plates fabricated from structural steel sections including nuts, bolts, washers,welding, bending cold or hot,drilling holes for bolts, in any shape or size as indicated or directed and inclusive of one primer coat, one under coat and one finishing coat of aluminium paint on 2/4/6 pole 11 KV HT structure
5
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Supply and laying GI pipe light grade in replacement as cable protection laid on trench/floor, fixed on pole/wall etc of size 80 mm dia complete all as specified & directed.
36
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Supply, install, test and commissioning of factory made tested LT panel board cubical double door compartment outdoor type plate mounted suitable for , 415 volts 3 phase, 4 wire, 50 HZ AC supply system having bus bar chamber with insulated Aluminium bus bar of rating 400 Amp installed on proceline/ SMC insulator. The panel shall be dust and vermin proof IP -65 class protection and made of 3.15 mm CRCA MS sheet and inner compartment 1.6mm, 40X40X6 mm thick MS angle iron frame work, powder coated finished over one coat of red oxide on out side surface and painted in side with two coats of red oxide primer and rear opening type with apran for cable entery closing locking arrangement including internal wiring with PVC insulated solid copper conductor FRLS cable IS 694 marked , 1100 volts grade of appropriate size (but not less than 4.0 sqmm) and comprising of the following including necessary PCC in 1:2:4 type B1 using 20mm graded stone aggregate for platform of suitable size:- (a) Incoming : - (i) MCCB 4 pole, 200 Amps , Adjustable Thermal and Fixed Magnetic setting, 50 Hz, 415 Volts, 36 KA -1 No (ii) Digital Voltmeter 0-500 volts, square type - 01 No (iii) Digital Ammeter 0-400 Amp Square type - 01 No (iv) CT of suitable size class-1 ISI marked - 01 Set of three (v) Indicating lamps : 01 set of three (b) Outgoing :-(i) MCCB 4 pole, 415 Volts, 50 Hz AC of capacity 100 Amps rating 36 KA , Adjustable Thermal and Fixed Magnetic setting - 2 Nos” (ii) MCCB 4 pole, 415 Volts, 50 Hz AC of capacity 63 Amps rating 36 KA rupturing capacity Adjustable Thermal and Fixed Magnetic setting - 2 Nos
1
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(iii) MCCB 4 pole, 415 Volts, 50 Hz AC of capacity 32 Amps rating 25 KA rupturing capacity Adjustable Thermal and Fixed Magnetic setting - 1 No
(iii) MCB SPN, 230 Volts, 50 Hz AC of capacity 25 Amps rating 10 KA rupturing capacity - 2 Nos” Note:(i) All incoming and outgoing feeder shall be connected by cable through suitable size glands & thimples. (ii) All MCCB should be connected to Bus bar directly through expended links.
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Supply, laying, testing and commissioning Cable jointing kit for 11 KV (Earthed) grade cable for outdoor termination heat shrink type joint complete with jointing material and accessories suitable for 3 core XLPE armoured aluminium conductor cable of size 50 sqmm to 95 sqmm.
2
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Supply and laying XLPE insulated, screened, PVC bedded, galvanised steel strip or wire armoured, electric power cables with aluminium conductor 1100 volts grade 3.5 core 120 sqmm
60
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Supply and fill in replacement silica gel for transformer complete all as directed
6
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Material and labour for comprehensive and preventive maintenance of transformer including taking shunt down from main substation and drain out the transformer oil and to be collected in barrel by opening the transformer cover of capacity upto 1000 KVA by unscrewing the nuts, bolts and washers and kept in safe custody and reuse the same, and checking the any type of leakage from both HT and LT side including cleaning the sludge etc depositing in the core and tank by using soft brushes and clean with old transformer oil, refilling of transformer oil including refixing of top cover including nuts, bolts etc and testing the input & output voltage and adjustment of the voltage through tape changer if required complete for entire satisfaction of engineer in-charge.
5
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Supply & fix in repair HV cable end box suitable for 100 to 1000 KVA transformer complete all as specified & directed by Engr-in-charge.
2
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Supply & fix in repair LV cable end box suitable for 100 to 1000 KVA transformer complete all as specified & directed by Engr-in-charge.
2
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Supply & fix in repair Buchholz relay (double float type ) having contacts for alarm & trip suitable for upto 1000 KVA transformer complete all as specified & directed by Engr-in-charge.
2
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Supply & fix in repair Oil temperature indicator (OTI) 6" dial type having contacts for alarm & trip suitable for upto 1000 KVA transformer complete all as specified & directed by Engr-in-charge.
1
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Supply & fix in repair winding temperature indicator (WTI) having contacts for alarm & trip suitable for upto 1000 KVA transformer complete all as specified & directed by Engr-in-charge.
1
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M&L for Repairs/maintenance of 11KV HT VCB Panel of any make and type, size and capacity complete including the following :- (a) Taking out 11KV HT VCB/OCB of 400/630/800 Amps rating trolley from HT Panel after switching off electric supply, checking of mechanical system for proper functioning of upward/downward movement of HT VCB trolley including opening the VCB & checking the quality of insulating. Cleaning & servicing the fixed/moving contact & blowing out dust from bus bar chamber, spout gear mechanism and applying the proper lubrication/greasing and reassembling the VCB connection, testing, commissioning and putting on load complete all as directed. (b) Taking out all types of relay from HT11KV VCB panel and cleaning the contact and adjust the contact. (c) Testing & Calibration the all type of relay e.i. master tripping relay, Over current & earth fault relay, DC supply supervision relay, PT fuse failure relay with testing kit & proper plug setting as per reqd load & time delay and fixing the relay set in HT panels complete all as specified and directed by Engr-in-Charge. test report must be submitted by the contractor. Note - Consumable item will be paid seprately.
9
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Supplying, installation, commissioning and testing in replacement of 11 KV Current Transformer (CT`s), indoor type, resin cast epoxy type, of 13.1 KA/Sec having ratio 200/100/5-5 Amps having Core1: Class 5P10, 10VA for protection , Core2: Class 0.5, 10VA for metering including associated wiring complete all as specified and directed
1
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All as per item No 48 here-in-before but having ratio 150/75/5-5
1
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Supplying, installation, commissioning and testing in replacement of PT unit three phase, three limbs, upto 11 KV draw-out/fix type, resin cast dry type, single ratio having primary voltage 11 KV & secondary voltage 110 volts, 50 VA class-1 including necessary bus bar connections & wiring for metering complete all as specified and directed .
1
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S&F in replacement of LED indication lamp 24/110 Volts for breaker ON/OFF/TRIP/Breaker Spring Charged/R-Y-B etc for 11 KV control panel including associated wiring, if reqd, complete all as specified and directed.
10
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Supply and installation in replacement Anti-condensation space-heater withThermostatic control in cable and circuit breaker compartments of HT switchgears complete all as specified and directed.
3
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S&F in replacement of vacuum interrupter suitable for 400/630/800 amps, 11 KV HT VCB complete all as specified and directed
9
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S&F in replacement of fixed contact complete suitable for 400/630/800 amps, 11 KV HT VCB complete all as specified and directed
12
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S&F in replacement of moving contact complete suitable for 400/630/800 amps, 11 KV HT VCB complete all as specified and directed
12
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S&F in replacement of motor & gear assembly 230V AC suitable for 400/630/800 amps, 11 KV HT VCB including testing & puting on load complete all as specified & directed.
3
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S&F in replacement of spring bearing gear suitable for 400/630/800 amps, 11 KV HT VCB complete all as specified and directed
3
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S&F in replacement of closing coil assembly 24 volts DC suitable for 400/630/800 amps, 11 KV HT VCB complete all as specified and directed
3
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S&F in replacement of tripping coil assembly 24 volts DC suitable for 400/630/800 amps, 11 KV HT VCB complete all as specified and directed
3
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Supplying & Fixing in replacement auxillary switch (7 NO + 7NC) suitable for 400/630/800 amps, 11 KV HT VCB complete all as specified and directed
3
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Supply and fix in replacement T&C Switch for Breaker ON/OFF purpose in HT 11 KV VCB panel including associated wiring, if reqd, for proper functioning of switch complete all as specified and directed.
5
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Supplying & Fixing in replacement upper connector suitable for 400/630/800 amps, 11 KV HT VCB complete all as specified and directed
4
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Supplying & Fixing in replacement lower connector suitable for 400/630/800 amps, 11 KV HT VCB complete all as specified and directed
4
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S&F in replacement of HRC fuse of capacity 20 Amps for VCB complete all as specified and directed
6
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S&F in replacement of Digital Amp meter (CT secondary site selectable 5A) for 11 KV VCB Control Panel
3
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S&F in replacement of Digital Volt meter Secondary voltage 110 V for 11 KV VCB Control Panel.
3
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S&F in replacement of master trip relay Model No- AVAJH-13 for 11 KV VCB Control Panel.
2
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S&F in replacement of trip circuit supervision relay model No JRV 911 for 11 KV VCB Control Panel.
3
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S & F audio alarm (hooter / buzzer) with alarm accept / reset relay complete all as specified & directed.
3
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S & F Battery power pack with battery & in built charger for 24 V circuit complete all as specified and directed.
4
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Supplying and laying synthetic Rubber insulated mats 2.5 mm thick for voltage upto 11 KV for electrical purpose
as per IS 15652-2006, (superseding IS 5424) suitable for electrical shock safety of sizes 2m x 1m. Complete all as specified & directed by Engr-in-charge.
3
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Supply and fixing of Operating mechanism of 11 KV RMU for Earthing switch of VCB.
2
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Supply and fixing of Operating mechanism of 11 KV RMU for spring charging of VCB
1
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Supply of Operating mechanism interlock of 11 KV RMU for Operation + Earthing switch of VCB
1
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M&L for copper sulphate for enhance the conductivity of soil including pouring water as required in any loaction and necessary excavation and earth work if necessary be included in quoted rate complete all as specified and as directed.
180
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M&L for comman salt for enhance the conductivity of soil complete all as specified and as directed.
350
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Testing of earth resistance value monthly / quaterly / half yearly of any type of earth pits in any location with qualified electrician with helper including earh resistance testting equpment and record the value of earth resistance as per formate given by Engr-in-charge and submite the test report complete all as specified and as directed. (Note:-(i) the earth tester providee by the contractor included in the quated rate (ii) The stationary required for record the values is deemed to include the quated rate (iii) The watering arrangement for qouring in earth pits for enhance the value to be included in the quated rate)
92
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Earthing complete with galvanised steel earth plate electrode 60 cm x60 cm x 6 mm thick buried directly in ground ,(Earth pit not less than 2.25 meter deep below ground level) with top edge of plate not less than 1.5 meter below normal ground level ,connected to and including galvanised iron earth wire 25 X 4 mm by means of nut, bolts, check nuts and washers of galvanised iron or steel and provision of charcoal dust and common salt packed all around the earth plate including necessary excavation and earth work in any type of soil and testing complete all as specified and directed and shown in electrical plate number 3 of MES SSR part-I(2009) (a) Excavation and earth work for drilling hole for electrode in any type of Soil. (b) PCC pit in cement concrete 1:2:4 type B-1, Pre cast RCC cover with suitable handle 40 mm thick in PCC 1:2:4 type B-1, reinforced with welded steel wire fabric weighing not less than1.87 Kg/ Sq meter. (c) Funnel with watering pipe of GI 20 mm nominal bore light grade and lugs etc complete all as specified and directed (d) 15 mm nominal bore medium grade GI protection pipe 5 meter long for protection of earthing lead complete all as specified and directed. (e) Requisite quantity of common salt and charcoal. (f) Testing of earthing.
15
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Material and labour for emergency maintenance work for HT/LT supply system during breakdown by deploying skilled labour and electricians at faulty site having gang of minimum 4 persons including transportation and other tools and plant required at site for fault rectification.
Note:- Contractor or his rep shall come to the site of breakdown within two hours of notification of breakdown. In case the contractor or his rep shall not come to the site of breakdown and start attending breakdown within two hours, a penalty of Rs 500 per fault per hour shall be imposed over contractor and shall be deduct from his dues.
20
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Disconnecting LT electric Supply from panel board and servo voltage stabilizers of capacity up to 150 KVA for repairs complete all as specified and directed.
2
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Opening of top cover for Voltage Stabilizers of capacity up to 150 KVA, testing these for confirming to fault, draining out transformer oil in dry and clean container and keeping it in safe custody for reuse and dismantling/taking out of following unserviceable parts including replacement of other spares:- (a) Dimmer assembly of Voltage Stabilizer. (b) Series transformers of servo voltage stabilizers.
1
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M/L for Electronic card single phase 230 V AC, 50 Hz in replacement of capacity upto 180 KVA Servo Voltage Stabilizer
3
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M/L for Electronic Cut off Circuit AC single phase 230 Volts, 50 Hz (low/high) in replacement of capacaity upto 150 KVA Servo Voltage Stabilizer
3
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M/L for push Switch single phase, AC 230 Volt, 50 Hz in replacement of capacaity upto 150 KVA Servo Voltage Stabilizer
3
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M/L for Digital volt meter of 0 to 500 Volt AC Digital type in replacement of capacaity upto 150 KVA Servo Voltage Stabilizer Make- L&T/AE/GE
4
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Rewinding of Series transformer of capacaity upto 150 KVA Servo voltage stabilizer including opening, removing the burnt copper winding after testing and rewinding with super enamelled copper wire of approved quality of existing gauge, including assembling with replacement of unserviceable parts and testing for satisfatory operation complete including transportation of unserviceable series transformer from site to workshop and return back for installation it on original position/location after rewinding from workshop (Rate is deemed to be inclusive of transportation, T&P and man power) complete all as specified and directed by Engineer in charge.
Note: Rate is deemed to be inclusive of transportation, T&P and man power.
1
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Rewinding of Dimmer of capacaity upto 150 KVA Servo voltage stabilizer including opening, removing the burnt copper winding after testing and rewinding with super enamelled copper wire of approved quality of existing gauge including assembling, and testing for satisfatory operation complete for R & Y phase including transportation of unserviceable Dimmer from site to workshop and return back for installation it on original position/location after rewinding from workshop (Rate is deemed to be inclusive of transportation, T&P and man power) complete all as specified and directed by Engineer in charge.
Note: Rate is deemed to be inclusive of transportation, T&P and man power.
1
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Servicing of Servo Voltage Stabilizer of capacaity upto 150 KVA cleaning with CRC removing dust particles from spout gear mechanism and moving parts, tightening all nuts and bolts,insulation of all wires, over-hauling, lubricating with fresh grease including assembling operation and putting on load complete
1
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Assembling of servo voltage stabilizers in all aspects, filling of old transformer oil including top up the level and transporting repaired servo voltage stabilizer of capacaity upto 150 KVA from workshop to its original locations, re-installation, connecting all incomimg and outgoing cables of any sizes and testing on full load.
1
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Earth continuity conductor or main earthing lead fixed to wall on batten or recess or chases or buried in ground or drawn in conduit/pipe or fixed to poles or any other indicated situation for loop earthing etc. as required 25x4mm galvanised iron strip
70
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Supply and laying double wall corrugated pipe (DWC) conforming to IS 19430 Part - I of size 120 mm outer dia and 103.5 mm inner dia complete all as specified and as directed
30
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Excavation in trenches n. exc 1.5 mtr wide and n. exc 1.5 mtr in depth for foundation, etc or for shafts, wells, cesspits, manholes, pier holes, etc. n.exc 10 Sqm on plan and n.exc 1.5m in depth and getting out in soft /loose complete all as specified and as directed.
15
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Returning filling in, including spreading, levelling, watering and well ramming in layers not exceeding 25 cm thick in soft/loose soil complete all as specified and as directed.
13
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Removing excavated material from the site to a distance not exceeding 50 metre and depositing where directed at a level not exceeding 1.5 metre above the starting point complete all as specified.
2
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M&L for PCC 1:3:6 type C2 using 40mm graded stone aggregate for fdn of poles & stay etc.,
0.5
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M&L for PCC 1:3:6 type C1 using 20mm graded for padestal incl necessary formwork finished fair using extra cement.
4
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M&L for stay assembly complete with accessories as shown in electrical plate No 1 including stay wire, insulator, stay clamps but using stay rod of 20 mm dia complete all as directed by Engr-in-Charge.
2
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