Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Civil And Construction
Civil Works Others
Eprocure
Opening Date30 Jan 2024
Closing Date21 Feb 2024
Tender Amount₹ 31,50,000 
Notes
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Costs

Description

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BOQ Items

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S&F Exhaust Bellow of 475mm dia size as per existing make and model as per site requirement for 1250 KVA DG set including necessary nuts, bolts and washers including taking down old unserviceable item complete all as specified and as directed by Engineer-in-charge. Make of DG Set: Cummins Model KTA-50-G3

1

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Cleaning the radiator intercooler of 1250 KVA DG set (Cummins Model KTA-50-G3) by checking and removing the deposited dust, oil welt and carbon deposits etc. with wire brushes, cleaning agents etc. complete all as specified and as directed by Engineer-in-charge

2

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Cleaning the radiator intercooler of 250 KVA DG set by checking and removing the deposited dust, oil welt and carbon deposits etc. with wire brushes, cleaning agents etc. complete all as specified and as directed by Engineer-in-charge

1

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Takingdown unserviceable self-starter 24 volts for DG set (Cummins Model KTA-50-G3) from engine,dismantling and opening of stater and armature,replace the wornout carbon brush,pinion,ignition coil bearing,bushing, including servicing, varnishing of stater after repairing assembling,refixed to same position complete all as specified and directed.

1

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S&F rotating rectifier diode set (forward - 3 Nos & reverse - 3 Nos) along with surge arrestors suitable for 1250 KVA Cummins DG set (Cummins Model KTA-50-G3), fixing and connecting in the circuit, starting and testing on load complete all as specified and as directed by Engineer-in-charge.

1

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All as per Item No. 08 herein before but for 250 KVA DG Set

1

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M&L for carrying out "B" check for 15 KVA DG set (Make: Greaves Cotton Model: GPWII-PII) as per manufacturer's recommendation including replacement of necessary spares and Filters such as Fuel filter, SLO Bypass filter and lub oil filter complete including rectification of minor defects, cleaning of air filters/ breather & coolant tank with air blower, replacement of Engine oil & coolant and tuning of engine all as specified and directed. Make of DG Set: Greaves Cotton Model: GPWII-PII. Location: NSCB Islands [Notes: (i) Supply only Engine oil & Coolant shall be measured and paid separately. (ii) Rate quoted shall include for all filters, topping up distilled water in batteries & minor accessories like nuts, bolts, 'O' rings etc.]

9

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M&L for carrying out "B" check for 250 KVA DG set (Make: Greaves Cotton) as per manufacturer's recommendation including replacement of necessary spares and Filters such as Fuel filter, SLO Bypass filter and lub oil filter complete including rectification of minor defects, cleaning of air filters/ breather & coolant tank with air blower, replacement of Engine oil & coolant and tuning of engine all as specified and directed. Make of DG Set: Greaves Cotton Location: HQ ANC [Notes: (i) Supply only Engine oil & Coolant shall be measured and paid separately. (ii) Rate quoted shall include for all filters, topping up distilled water in batteries & minor accessories like nuts, bolts, 'O' rings etc.]

3

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M&L for carrying out "B" check for 1250 KVA DG set [Make: Cummins, Model: KTA-50 G3] as per manufacturer's recommendation including replacement of necessary spares and filters such as Fuel filter-02 Nos , SLO Bypass filters-02 Nos and Lub oil filters-04 Nos complete including rectification of minor defects, cleaning of air filters/ crankcase breather/Baffeltype breather & coolant tank with air blower, replacement of Engine oil & coolant and tuning of engine all as specified and directed. Location: NSRY [Notes: (i) Supply only Engine oil & Coolant shall be measured and paid separately. (ii) Rate quoted shall include for all filters, topping up distilled water in batteries & minor accessories like nuts, bolts, 'O' rings etc.]

6

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Supply only Engine oil 15w 40 type: API CH4 or CI4 / Valvoline cummins premium Blue API CH4, CES 20071 & CES 20076 for Cummins/greaves as per requirement and manufacturer recommendation [Make: Servo/ Valvoline/ Castrol/Mobil/Greaves]

1050

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Supply only premix coolant/ corrosion inhibitor suitable for 15KVA Greaves Cotton DG set model no. GPWII-PII as per manufacturer's recommendation.

5

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Supply only premix coolant/ corrosion inhibitor suitable for 1250 KVA DG set Make: Cummins, Model: KTA-50 G3 as per manufacturer's recommendation.

950

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S&F battery terminal, brass heavy duty (two nos) complete suitable for fixing on battery poles with nuts and bolts complete including disconnecting and taking down unserviceable battery terminal all as specified and directed.

4

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S&F battery lead copper conductor single core 70sq.mm, 2 metre long (two nos) complete including soldering of copper lugs including disconnecting and taking down unserviceable battery lead complete all as specified and as directed by Engineer-in-charge.

3

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M&L for removing oil/ grease deposits, oil/ paint/ corrosion flakes and cleaning the external surface of 1250 KVA DG set of make: Cummins, along with acoustic enclosure using wire brushes, coarse cloth, cleaning agents etc. and applying two coats of heat retardant paint of approved tint by spray application complete including necessary T&P like spray gun, air compressor etc.complete all as specified and as directed by Engineer-in-charge.

2

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All as per Item No.18 herein before but for 250 KVA DG set along with acoustic enclosure.

1

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All as per Item No.18 herein before but for 15 KVA DG set along with acoustic enclosure.

1

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M&L for replacement of turbo blower intake air filter set complete (Primary & Secondary filters) for1250KVA DG set of of Make: Cummins, Model: KTA-50 G3 complete all as per manufacturer's recommendation.

2

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Dismantling and taking out old unserviceable burnt terminal blocks connectors from mounting base of 250 KVA DG set Alternator inlet & outlet cables and supply & fixing for Terminal blocks connector and re-connecting of same cables properly including providing of new lugs & alternator top cover farbrication all as specified .

1

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Dismantling of Fuel pump from 250 KVA DG set for Replacement of FIP Solenoid switch for fuel pump and re-connecting for the same fuel pump properly including all as specified .

1

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Dismantling and taking out old unserviceable water pump for 250 KVA DG set and M & L for new water pump including all as specified .

1

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Draininng up the fuel tank/Diesel tank in a separate empty barrels, disconnecting the fuel lines from the fuel filters and taking out the fuel tank and clearing internally and remove the accumulated slludge/Sediments and arresting leakages, reconnecting back all the removed fuel lines and mounting the diesel tank its orginal position, supply and replacing the drain plug suitable and including painting of external surfaces by using synthetic enamel paint of two coats over one coat of red oxide primer testing complete for 1250KVA KVA DG Sets capacity Diesel Tanks of DG sets.

2

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All as per Item No.25 herein before but for 250 KVA DG Sets

1

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All as per Item No.25 herein before but for 15 KVA DG Sets

3

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Disconnecting/ dismantling 3 phase, 440 volts, 50 cycles exhaust fan electrical motor mounted at top of DG set from its location and shifting to work shop, opening the motor end cover, taking out rotor, taking out burnt stator winding, cleaning the stator and rewinding of motor with appropriate gauge, weight and turns of super enamelled copper winding wire using proper Garware insulating paper, insulating with Class I varnish, and oven drying for requisite insulation values, reassembling the motor completely and bringing back to its original location, greasing, fixing back in position, connecting back electrically and mechanically with proper alignment and testing complete all as specified and as directed for DG set of capacity 1250 KVA of make Cummins Model KTA-50-G3

2

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Supply and connect and test lead acid battery heavy duty 12 volt 180 AH complete with initial charging complete all as specified. (Make : Exide/Amaron)

1

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All as per Item No. 29 herein before but for of capacity 12 V 160AH

4

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All as per Item No. 29 herein before but for of capacity 12 V 120AH

2

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M&L for repair of DG Set 1250 KVA of Cummins & Model No KTA-50 G3 by dismantling the sub-assemblies such as fuel pump, fuel injection, governor, turbo-charger, radiator, oil cooler, engine heads, rocker arms, self starter, dynamo-engine wiring, terminal contacts and safety controls etc., including replacement of spare parts as required and re-assembling the sub-assemblies after carrying out necessary repairs including testing and commissioning complete all as directed by Engineer-in-Charge. Note : (a) Supply only spare parts required shall be measured and paid separately under relevant items of schedule 'A' (b) Repairs and calibration of sub-assemblies shall be measured and paid seperately under relevant items of schedule 'A'.

1

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M&L for repair & calibration of turbo charger as per calibration procedure and norms as per manufacturer's standard including replacement of turbo supply & discharge hoses and clamps and de-scaling of turbo charger complete all as specified and directed for the DG Set 1250 KVA of Cummins & Model No KTA-50 G3 Note : Spares will be measured seperately under relevant schedule.

1

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M&L for repair & calibration of PT fuel pump & injectors as per calibration procedure and norms as per manufacturer's including replacement of unserviceable 'O' rings, plungers and cups etc., for the DG Set 1250 KVA of Cummins & Model No KTA-50 G3

1

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M&L for De-scaling of remote coil cooler/radiator by dismantling and cleaning the core pipes with cleaning chemicals (radi wash), components and arrest the leaking core by brazing/dummy with lead including cleaning of upper and lower tanks and replacing gaskets and required nuts, bolts, refixing the same including testing and painting complete all as specified and directed for the DG Set 1250 KVA of Cummins & Model No KTA-50 G3

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M&L for repair and reconditioning of water pump by complete dismantling and including replacement of unserviceable and wornout spares, fixing back in the engine and testing all as specified and as directed for the DG Set 1250 KVA of Cummins & Model No KTA-50 G3

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Supply only the following spare parts as required during repair of DG Set 1250 KVA of Cummins & Model No KTA-50 G3

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Cylinder liner with O rings

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Piston

2

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Keystone barrel ring

2

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Twist taper ring

2

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Coil spring loaded oil-control ring

2

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Piston pin retainer

2

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cylinder head gasket

16

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cylinder head cover gasket

16

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Injector bush

2

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Ring set of piston

2

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Seal ring

2

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Exhaust manifolf gasket

2

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Barrel & plunjer injector

2

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Valve intake

2

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Exhaust valve

2

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Insert Exhaust

2

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Insert intake

2

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Screw adjusting

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16

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Transportaion and labour for shifting of Diesel by container (cap 200 ltrs each), from NSRY Power House to NSCB (Ross Islands) DG substation all as specified and directed by Engr In Charge. NOTE:- (i) The quoted rate applicable for shifting of one filled container (200 Ltrs) only. (ii) The quoted rate is included for necessary T&P, vehicle, boat, labours etc for shifting of Diesel. (iii) The each container of Diesel should be transported upto DG Installation at NSCB Islands. (iv) The Containers should be Contractor's property for the entire contract period. (v) Always min 10 x filled containers of Diesel should be kept at Substation (Ross Isands) as standby. (vi) The Contractor will plan for shifting of Diesel before ending the reserve quantity of Diesel and inform to Engr In Charge.

86

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Checking of DG Set internel connections like battery connections, solenoid adjusting and PCB contoller etc and tuning of DG Set of capacity 15KVA to 250KVA when and as required basis complete all as directed.

5

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Checking of DG Set internel connections like battery connections, solenoid adjusting and PCB contoller etc and tuning of DG Set of capacity 1250KVA when and as required basis complete all as directed.

5

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S&F PCB Controller as per existing make and model as per site requirement for 1250 DG set including making connections and tuning of DG Set including taking down old unserviceable item complete all as specified and as directed by Engineer-in-charge. Make of DG Set: Cummins Model KTA-50-G3

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S&F in repairs fuel hose pipe/lube oil hose pipe of 10mm to 25mm dia (300psi) flexible type, heavy duty as per existing length for 1250KVA DG Set complte all as directed.

2

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S&F in repairs fuel hose pipe/lube oil hose pipe of 10mm to 25mm dia (60psi) flexible type, heavy duty as per existing length for 10 to 250KVA DG Set complte all as directed.

4

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S&F in repairs water hose pipe/fuel hose pipe/lube oil hose pipe of 32mm to 50mm diac flexible type, heavy duty as per existing length for 1250KVA DG Set complte all as directed.

2

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M&L Cotton waste for cleaning of DG sets all as specified and as directed by Engineer-in-charge.

50

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Taking down old Silencer Exhaust pipe of any dia and length of existing make and model mouted at any height and ceaningwith cleaning agents, metal filling as per site requirement for 1250 KVA DG sets installed at 3.6MW Power house, refixing the same Silencer Exhaust pipe with necessary new nuts, bolts and washers including making good the disturbed surfaces complete all as specified and as directed by Engineer-in-charge. Make of DG Set: Cummins/Kirloskar/Perkins.

2

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Taking down old Silencer Exhaust pipe of any dia and length of existing make and model mouted at any height and ceaningwith cleaning agents, metal filling as per site requirement for 250KVA DG sets installed in Haddo station, refixing the same Silencer Exhaust pipe with necessary new nuts, bolts and washers including making good the disturbed surfaces complete all as specified and as directed by Engineer-in-charge. Make of DG Set: Greaves.

1

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Taking down old exhaust fan motor and S&F new exhaust fan motor of existing make and model mouted at top of DG set as per site requirement for 1250 KVA DG sets installed at haddo station with necessary new nuts, bolts and washers including making good the disturbed surfaces complete all as specified and as directed by Engineer-in-charge. Make of DG Set: Cummins Model KTA-50-G3

2

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M&L Earthing complete with galvanised steel earth plate electrode 600x600x6mm thick,40mm bore medium grade (steel pipe) buried directly in ground (earth pit not less than 2.25m deep below GL) with top edge of the plate not less than 1.5m below normal GI, connected to galvanised earth strip 32 x 6 mm by means of bolts nuts check nuts and washers of galvanised iron or steel all as shown in electrical plate No.5 connected to earthing test point all as specified or indicated including testing on completion. Note : Rate shall be deemed to be inclusive of necessary excavation and earth work in any type of soil, removal of surplus soil to a distance not exceeding 50 M RCC covers slab and PCC chamber etc.

11

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Supply and laying of 32 x 6 mm GI earth strip laid in ducts/floors/wall Complete by removing old corroded strip including taking down old unserviceable one all as specified and directed.

200

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