The West Bengal Power Development Corporation Limited Tender

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The West Bengal Power Development Corporation Limited - WBPDCL Tender

Services
Energy, Oil and Gas
Eprocure
Opening Date2 Nov 2024
Closing Date16 Dec 2024
Tender Amount₹ 2,53,44,000 
Notes
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Costs

Description

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Documents
Rate Contract for Maintenance jobs of Unit#3 under BM, KTPS.
Rate Contract for Maintenance jobs of Unit#3 under BM, KTPS.
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BOQ Items

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DO_NOT_SHOW

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COAL MILL WORK: Replacement of Stirrup assembly & if required Swivel Balls of Stir-rup Assembly are to be changed

28

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COAL MILL WORK: Loading Block of Spider replace-ment & allied work as necessary

8

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COAL MILL WORK: Total Set of Grinding Ball re-placement

4

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COAL MILL WORK: Measurement of wear of GRINDING ZONE: Ring & Ball

100

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COAL MILL WORK: Checking of Coal Mill internals

120

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COAL MILL WORK: Replacement of Throat Plate & allied work as necessary

28

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COAL MILL WORK: Readjustment of Throat Gap & if required necessary repairing jobs between Mill Housing & Throat Plate are to be done

52

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COAL MILL WORK: Classifier Blade adjustment

12

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COAL MILL WORK: Replacement of Classifier Blade

12

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COAL MILL WORK: Total set of Throat Plate replace-ment & allied work as necessary

8

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COAL MILL WORK : Replacement of Loading Unit assembly

20

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COAL MILL WORK: Replacement of Loading Cylinder

300

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COAL MILL WORK: Repairing of Walker Seal/Loading cylinder servicing

48

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COAL MILL WORK: Bolt tightening of Mill Housing

12

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COAL MILL WORK: Bolt tightening of Loading Units

12

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COAL MILL WORK : Cleaning of Rejection passage

700

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COAL MILL WORK: Cleaning of Rejection passage along with Scrapper Plate fitting

60

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COAL MILL WORK: Replacement after fabrication of Brush Plough Door

8

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COAL MILL WORK: Repairing / replacement of knife Gate assembly including all associated work

28

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COAL MILL WORK: Repairing / replacement of pyrite Gate assembly including all associated work /SA fan anti vibration pad replacement with associated job

32

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COAL MILL WORK: Thorough repairing & refitting of Gravity Damper assembly

12

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COAL MILL WORK: Replacement of Mill Housing Lin-er

12

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COAL PIPE WORK: Replacement of “Y” piece

8

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COAL PIPE WORK: Replacement of Coal Carrying Pipe (CCP) Bends

8

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COAL PIPE WORK: Replacement of Straight CCP

12

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COAL PIPE WORK: Replacement of NRV after repairing including Hard Facing at corners

8

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COAL PIPE WORK: Fabrication & fitting / replacement of Coal Sampler

8

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COAL PIPE WORK: Dismantling & refitting of John-son’s Coupling (JC) & Sealing rings. Rockwell coupling fitting with seal rings. Eroded portion of straight CCP carrying JC is to be replaced by welding fresh part of CCP.

12

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COAL PIPE WORK: : Coal dust leakage to be stopped by inserting asbestos rope or by tightening the Johnson’s Coupling

200

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COAL PIPE WORK: Coal dust leakage to be stopped by application of Sodium silicate / jute packing with grease on leakage point/Burner cleaning / oil top up

484

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COAL CLEANING WORK: Cleaning of choked Coal Carrying Pipe

24

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COAL CLEANING WORK: Cleaning of Coal Mill inside

24

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COAL CLEANING WORK:Cleaning of Coal Feeder box & if required Coal Bunker is to be iso-lated by operating the gates

32

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COAL CLEANING WORK: Cleaning of choked Feeder to Mill drop pipe & chute/Loading unit servicing

28

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COAL CLEANING WORK:Cleaning of choked Coal Burner Mouth

12

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FOREIGN MATERIAL REMOVAL WORK: Removal of foreign material from inside the Coal Feeder box

32

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FOREIGN MATERIAL REMOVAL WORK: Removal of foreign material from Coal Mill after necessary checking of Mill inside & Ring, Ball measurement to be carried out if required

260

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FOREIGN MATERIAL REMOVAL WORK: Removal of foreign material after necessary checking from rotary throt of modified Mill, if required by gas cutting.

28

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AIR SEAL SYSTEM WORK: Replacement / readjustment of Air Seal system as a whole (upper & lower outer seal)

16

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AIR SEAL SYSTEM WORK: Air Seal pipe cleaning & meas-urement of Bottom Air Seal gap

4

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PATCH REPAIRING WORK: Patch repair in position by re-quired portion of MS plate weld-ing

1000

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PATCH REPAIRING WORK:Welding of leakage joints

120

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COAL FEEDER WORK: Through repairing of Coal feeder with all necessary work as per scope of work

16

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COAL FEEDER WORK: Complete removal of Drag Link Chain & refitting the same after thorough repairing of the chain

8

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COAL FEEDER WORK: Bed Height adjustment & if required partial cleaning of coal feeder

32

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COAL FEEDER WORK: Replacement of Scrapper bar & Chain link of Drag link chain of Coal Feeder in situ

32

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COAL FEEDER WORK : Replacement of Conical Chute

12

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COAL FEEDER WORK : Replacement of Drop pipe including fitting of man holes after fab-rication of the same

4

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COAL FEEDER WORK : Feeder chain checking & all pin tacking

32

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COAL FEEDER WORK : Feeder bearing greasing (4 nos.)

16

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COAL FEEDER WORK : Feeder chain tension checking & tightening

48

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COAL FEEDER WORK : Replacement of Duplex chain

8

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ALIGNMENT WORK: Alignment of Coal Mill motor with Mill Gear box. Gear box holding down bolts tightness to be done.

20

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ALIGNMENT WORK: Alignment of Motor with PA Fan. Tightening of Fan bearings are to be done./PA or FD fan bearing replacement work with associated job.

28

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ALIGNMENT WORK: Alignment of Motor with FD Fan. Tightening of Fan bearings are to be done.

4

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ALIGNMENT WORK: Realignment of Hydraulic Cou-pling with Motor & ID Fan includ-ing tightening of Fan bearing bolts

4

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ALIGNMENT WORK: Alignment of Hydraulic Coupling with Motor & ID Fan & if re-quired Hydraulic Coupling is to be shifted / replaced. Tightening of Fan bearing bolts are to be done/Hydraulic coupling servicing

8

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ALIGNMENT WORK: Removal & repositioning of Coal Mill / PA Fan motor

16

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ALIGNMENT WORK: Alignment of Seal Air Fan with Motor

12

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ALIGNMENT WORK: Seal Air Fan bearing replacement with Motor alignment

8

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ALIGNMENT WORK: Mill / PA Fan Coupling replacement with Motor alignment

8

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FAN & DAMPER WORK: Servicing of Gas Damper & if re-quired bearing are to be replaced

12

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FAN & DAMPER WORK: Servicing of Air Damper & if re-quired bearings are to be re-placed/Feeder radicon gear box servicing

12

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FAN & DAMPER WORK: PA / FD Fan RVC adjustment

48

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FAN & DAMPER WORK: Repairing & Hard facing of ID Fan runner as per scope of work. Only Hard facing electrodes will be supplied by WBPDCL.

4

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FAN & DAMPER WORK: Part repairing & Part hard facing of ID Fan runner. Only hard facing electrode will be supplied by WBPDCL. Scope of work is as per enclosed sheet.

4

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FAN & DAMPER WORK: PA Fan Impeller checking

12

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FAN & DAMPER WORK: Seal Air Fan / PA Fan balancing

12

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FAN & DAMPER WORK: ID Fan runner checking & balancing

4

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COAL BURNER WORK: Rotation of PF Impeller regulating rod

168

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COAL BURNER WORK: Replacement after repairing of Coal nozzle, Impeller, Impeller regulating rod, Guard plate, PA liner including hard facing in the following areas with ESAB 600B electrode:

60

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COAL BURNER WORK: Replacement after repairing of Impeller, Impeller regulating rod, Guard plate, PA liner including hard facing like serial no. E/2/b

24

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COAL BURNER WORK: Replacement / rotation of Coal nozzle, Impeller, Impeller regulating rod, PA liner & repairing, hard facing of Guard plate. 75% of the Guard plate is to be hard faced with 3 – 4 mm heights. (Hard facing electrode will be supplied by WBPDCL)

24

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COAL BURNER WORK: Hard facing of Coal nozzle - 60” X 8” X 3 - 4 mm at the flange end (Hard facing electrode will be supplied by WBPDCL and hard facing is to be done as per direction of Control Engineer)

28

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BURNER WORK: Oil burner barrel replacement & associate work

8

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WIND BOX WORK: Part repair of Air Register in situ

8

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OTHER WORK: Greasing of PA Fan / Mill Coupling

32

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OTHER WORK: Attending PA leakage from flange joint between PA Fan & Mill

8

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OTHER WORK: Replacement of Mill Gear box oil after thorough cleaning of Gear box internals & its auxiliaries

4

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OTHER WORK: Seal Air Fan bearing greasing & coupling checking

12

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OTHER WORK: ID / FD / PA / Mill lub oil strainer cleaning

20

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OTHER WORK: Replacement of Radicon Gear box

4

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OTHER WORK: Oil replacement of Hydraulic Coupling & working oil cooler of ID Fan

4

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OTHER WORK: For cooler leakage testing cooling water line isolation & normalisa-tion.

4

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OTHER WORK: Replacement of Air seal & cooling water hose of PA Fan

8

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OTHER WORK: Fabrication & repairing of Feeder Conical chute

8

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PART: B

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Minimum Monthly Lumpsum Value including labour charge as per minimum wage rate w.e.f 01.01.2024(09 nos category and 12 nos no category worker), 5 nos supervisor charge, 1 no company's own worker, Safety PPEs, tools, tackles, night allowance, consumables charge, other allowances and benefits as per MOS dtd 04.10.2021 and profit (Part: B is excluded of evaluation of tender)

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