Training And Technical Education Department Tender

Micrometer outside 50-75 mm Reading 0.01 mm with NABL Accredited lab. Certificate

Micrometer outside 75-100 mm Reading 0.01 mm with NABL Accredited lab. Certificate

Micrometer depth gauge 0-200 mm Reading 0.01 mm with NABL Accredited lab. Certificate

Digital micrometer 0-25 mm Reading 0.01 mm with NABL Accredited lab. Certificate

Vernier Caliper Depth 200 mm /8 inches with metric & inch scale (L.C. = 0.02mm) with NABL Accredited lab. Certificate

Direct reading vernier caliper 0- 300 (direct reading with dial)

Digital vernier caliper 0- 300 mm

Vernier height gauge 250 mm

Vernier gear tooth caliper

Combination set with 300 mm rule

Vernier bevel protractor with 150 m blade

Bevel gauge 200 mm

Telescopic Gauge 8 mm to 150 mm

Sine Bar 200 mm

Universal Dial Test Indicator Plunger Type - Range 0 - 10 mm, Graduation 0.01 mm complete with Clamping Devices and Magnetic Stand

Centre Gauge com. 60°, 55° and 29°

Gauge Slip Box Metric - 87 Pieces Set

Gauge Screw Pitch Metric -0.25 to 6 mm

Gauge - Radius Set 1 mm to 25 mm by 0.5 mm

Limit plug gauges 5 mm to 25 mm by 2.5 mm

Ring gauges 5 mm to 25 m by 2.5 mm (GO & NO GO)

Taper gauge M.T. No. 1, 2, 3, 4 & 5

Gauge Feeler / Thickness 0.05 mm to 0.3 mm by 0.05 and 0.4 mm to 1 mm by 0.1 mm - 13 leaves

Planer gauge standard size

Slotter 180 mm stroke (motorized) with all attachments, Motor Capacity - 0.75 KW

SS and SC centre lathe (all geared) with specification as: Centre height 150 mm and centre distance 1000 mm along with 4 jaw chuck, Taper turning attachment, steadies, auto feed system, safety guard, motorized coolant system, with lighting arrangement and set of lathe tools, Motor Capacity - 5.5 KW

Tool and cutter grinder 250 mm to admit 450 m between center-fully motorized work head supplied with tool rest of different types table clamps and other attachments, 3.0KW

Drilling machine pillar 20 mm capacity with drill chuck & key, 0.75 KW

Radial drill 1200 mm area motorized with tapping attachment, 3.6KW

Silicon carbide grinder for carbide tipped tools

Double ended Pedestal Grinder with 178 mm wheels(one fine and one rough wheel), 0.75 KW

Universal Milling machine with minimum specification as: Table Length x width 1200 x 300 mm having motorized up & down movement along with auto feed arrangement and with Motor Capacity - 7.5KW following attachment such as : a. Vertical head b. Slotting attachment c. Rack cutting attachment d. Rotary table e. Dividing head f. Adaptors, arbors and collects etc. for holding straight shank drills and cutters from 3 mm to 25 mm.

Horizontal Milling Machine with minimum specification as: Table Length x width 1200 x 300 mm having motorized up & down movement along with auto feed arrangement and 150mm Universal vice, Motor Capacity - 7.5KW

Vertical Milling Machine with minimum specification as: Table Length x width 1200 x 300 mm having motorized up & down movement along with auto feed arrangement along with 150mm universal vice, Motor Capacity - 5.5KW

Surface Grinding Machine with minimum specification as: Grinding machine plain surface, wheel dia. 175 mm (or near) with reciprocating table having longitudinal table traverse 200 mm (or near) fully automatic and fitted with adjustable traverse stops, machine to be fully motorized and fitted with ace guards and pumps, tank and pump fittings and also to be supplied with magnetic chuck 250 x 112 mm. Diamond tool holder, set of spanners, grease gun, oil-can and spare grinding wheel for general purpose grinding, Motor Capacity - 3.0 KW

Cylindrical grinder Max. grinding length – 300 mm Height of centre – 130 mm Max. distance between centers – 340 mm

CNC lathe/CNC turn Centre Detailed specification for 2 axis CNC Lathe / Turning centre MACHINE CAPACITY Swing over bed : 350 mm or higher Turning diameter : 135 mm or higher Distance between centres : 250 mm or higher Maximum Turning Length : 200 mm or higher Slant angle (bed or saddle) : 30° to horizontal or higher Cast Iron grade for bed and saddle : Grade 25 or equivalent Machine weight nett : 1500 kg or higher SPINDLE Spindle nose : A2-4 / A2-5 Bore through Spindle : 35 mm or higher Maximum spindle speed : 4000 RPM or higher Spindle power, continuous : 3.7 KWor higher Minimum spindle speed @ full power : 1200RPM or lower Ty^e ou drive : AC servo spindle motor (digital) Chuck size : 135 mm or higher Chuck type : 3-jaw hydraulic, Hydraulic Power operated Spindle bearing class : P4 class Front Bearing Dia. (ID) : 60 mm or higher AXES X - axis Travel : 100 mm or higher Z - axis Travel : 200 mm or higher Programmable feed rate- X & Z : 10 - 10000 mm/min Minimum programmable command - X & Z : 0.001 mm Rapid traverse - X & Z : 20 m/min or higher Type of drive - X & Z : AC servo motor Motor torque - Z axis : 3 Nm or higher Motor torque - X axis : 3 Nm or higher with brake Ball screw - Z & X axes (diameter x pitch) : 25 mm x 10 mm or higher Ball screw finish - Z & X axes : Hardened and Ground Ball screw class- Z & X axes : Pre-loaded with C3 or better Guideway type - Z & X axes : Antifriction linear motion guideway Guideway size - Z & X axes : 25 mm or higher Guideway precision - Z & X axes : P class TURRET Bi-Directional Tool Turret : Electromechanical/Servo/Hydraulic No. of Tools : 8 Nos. or higher Tool shank size : 20 mm x 20 mm or higher Maximum boring bar diameter : 25 mm or higher TAIL STOCK Quill Diameter : 65 mm or higher Quill Stroke : 70 mm or higher Quill Taper : MT-4 or higher Quill actuation : Hydraulic Tail stock base travel manual : 150 mm or higher Thrust (Adjustable) : 300 Kgf or higher COOLANT/LUBRICATION/HYDRAULIC Coolant tank Capacity : 100 Litres or higher Coolant pump motor : 0.37kW Coolant pump out put : 20 LPM or higher Lubrication type : Automatic centralized lubrication Lubrication tank capacity : 3 Litres or higher Hydraulic pump discharge : 8 LPM or higher Hydraulic tank capacity : 30 Litres or higher Hydraulic system pressure maximum : 30Bar or higher ACCURACY as per ISO 230-2 Positioning accuracy X & Z axes : 0.012 mm Repeatability X & Z axes : ± 0.007 mm Geometrical Alignment : ISO 13041-Part 1 Accuracy of finish test piece : ISO 13041-Part 6 CNC SYSTEM Control System : FANUC /Siemens System resolution : 0.001 mm Motors & Drives : Compatible with CNC controllers mentioned above Tool number display : On machine operator panel Machine control panel : Feed rate, spindle speed override knob MPG (Manual pulse generator) : On machine operator panel CNC features : Graphic Simulation, Programming help, Tool Offsets, MDI, Absolute/ Incremental Positioning, Pitch error compensation POWER SOURCE Mains supply (± 10 %) : 415 V, 3 Ph., 50Hz Total connected load requirement : Approx. 15 kVA STANDARD EQUIPMENT Voltage Stabilizer : 15 kVA Air conditioning unit for electrical cabinet : 1 No Backup CD for PLC Ladder Logic : 1 No Machine lighting : 1 No Levelling pads and jacking screws : 4 Nos Operation manual : 1 No Maintenance manual : 1 No Installation kit : 1 No Maintenance tool kit : 1 No 6 rack trolley (Size 25"x22"x45")with lock : 1 No Machine guarding with safety compliance : 1 No MAKES OF CRITICAL MACHINE TOOL COMPONENTS Linear Motion Guideways : HIWIN/THK/PMI/STAR Ball Screws : HIWIN/THK/TSUBAKI/PMI/STAR/HMT/NSK Spindle Bearings : RHP/NSK/FAG/SKF/NRB Turret : PRAGATI/BARUFFALDI/SAUTER/DUPLOMATIC Hydraulic Chuck & Cylinder : GMT/KITAGAWA/AIRTECH/PRAGATI/ROHM Hydraulic Power Pack : YUKEN/FLUID/REXROTH Panel AC : WERNER FINLEY/RITTAL/LEXTECNOID Stabilizer : NEEL/SERVOMAX/CONSUL/FARMAX/EQUIVALENT Lubrication : CENLUBE/DROPCO/EQUIVALENT Coolant Pump : RAJAMANE/GRUNDFOS Cutting tools and holders : SANDVIK/TAEGUTEC/KENNAMETAL/SECO/ISCAR/MITSUBISHI

CNC Vertical Machining Centre Detailed specification for CNC Vertical Machining Centre MACHINE CAPACITY Table size : 500mmx250mm or higher Max. load on table : 150Kg or higher T slot dimension (N x W x P) : 3mm x 14mm x 100mm or higher Table height from floor : 800mm ~ 900mm Cast Iron grade for bed and saddle : Grade 25 or equivalent Machine net weight : 1500 Kg or higher SPINDLE Spindle nose : BT30 / BT40 Minimum distance (spindle nose to table) : 100mm - 150mm Maximum spindle speed : 6000RPM or higher Spindle power, continuous : 3.7kW or higher Type of drive : AC servo spindle motor (digital) Spindle bearing class : P4 Front Bearing Dia. (ID) : 50mm or higher AXES X - axis Travel : 300mm or higher Y - axis Travel : 250mm or higher Z - axis Travel : 250mm or higher Rapid traverse - X/Y/Z : 20/20/20m/min or higher Minimum programmable command- X/Y/ Z : 0.001mm Programmable feed range - X, Y & Z axes : 10mm/min - 10000mm/min Type of drive : AC servo motor Motor Torque - X & Y axes : 3 Nm or higher Motor torque - Z axis : 6Nm or higher with brake Ball screw - X, Y & Z axes (diameter x pitch ) : 25mm x 10mm or higher Ball screw finish - X, Y & Z axes : Ground and hardened Ball screw class - X, Y & Z axes : Pre-loaded with C3 or better Guideways - X, Y & Z axes : Antifriction linear motion guideway Guideways size - X, Y & Z axes : 25mm or higher Guideway precision - X, Y, & Z axes : P Class AUTOMATIC TOOL CHANGER Number of tool pockets : 8Nos or higher Max tool diameter : 80mm or higher Tool selection : Bi-directional Tool shank type : BT30 / BT40 Tool weight max : 2.5Kg for BT30 / 6Kg for BT40 Tool length max : 100mm ~150mm for BT30 / 150mm~200mm for BT40 Tool change time (chip to chip) : 5sec or lower Tool clamp & unclamp : Disc Spring & Hydro-Pneumatic ACCURACY as per ISO 230-2 Positioning accuracy for X,Y & Z axes : 0.012mm Repeatability for X,Y & Z axes : ±0.007mm Geometrical Alignment : ISO 10791-Part 1 Accuracy of finish test piece : ISO 10791-Part 7 CNC SYSTEM Control System : FANUC/Siemens Motors & Drives : Compatible with CNC controllers as mentioned above System resolution : 0.001 mm Tool number display : On machine operator panel Machine control panel : Feed rate, spindle speed override knob MPG (Manual pulse generator) : On machine operator panel CNC Features : Graphic Simulation, Programming help, Tool Offsets MDI Absolute/Incremental Positioning, Pitch error compensation COOLANT/LUBRICATION Coolant tank Capacity : 100 Litres or higher Coolant pump motor : 0.37kW Coolant pump output : 20lpm or higher Lubrication type : Automatic centralized lubrication Lubrication tank capacity : 3Litres or higher AIR COMPRESSOR FOR TOOL UNCLAMP Compressor Type : Screw type with dryer, filter & air receiver Tank capacity : 200litres or higher Air Flow : 10CFM or higher Pressure : 7bar max. POWER SOURCE Mains supply (± 10 %) : 415 V, 3 Ph., 50Hz Total connected load requirement : Approx. 15 kVA STANDARD EQUIPMENT Voltage Stabilizer : 15 kVA Air conditioning unit for electrical cabinet : 1 no. Backup CD for PLC Ladder Logic : 1 no. Machine lightning : 1 no. Leveling pads and jacking screws : 4 nos. Operation manual : 1 no. Maintenance manual : 1 no. Installation kit : 1 no. Maintenance tool kit : 1 no. 6 rack tool trolley (Size 25"x22"x45") with lock : 1 no. Machine guarding with safety compliance : 1 no. MAKES OF CRITICAL COMPONENTS LM guideways : HIWIN/THK/PMI/STAR Ball Screws : HIWIN/THK/TSUBAKI/PMI/STAR/HMT/NSK Spindle Bearings : RHP/NSK/FAG/SKF/NRB ATC : PRAGATI/GIFU Panel AC : WERNER FINLEY/RITTAL/LEXTECNOID Stabilizer : NEEL/SE RVOMAX/CONSUL/FARMAX Lubrication : CENLUBE/DROPCO Coolant Pump : RAJAMANE/GRU NDFOS Cutting tools and holders : SANDVIK/TAEGUTEC/KEN /NAMETAL/ SECO/MITSUBISHI Air compressor (capacity: 6 kg/cm2 - 300 lpm) : GODREJ/ELGI/ KAESER /ATLASCOPCO

Multimedia based simulator for CNC technology and interactive CNC part programming software for turning & milling with virtual machine operation and simulation using popular operation control system such as Fanuc, Siemens, etc. (Web-based or licensed based) (12 trainees + 1faculty) With help of this software the trainees should be able to Write, Edit, Verify & Simulate. 13 users per 1 no. software.

CNC milling tools Cutting Tools & Tool Holders (for BT30 or BT40 as per machine supplied) Face mill 45 degree 63 mm., insert type (with suitable inserts) Face mill square shoulder 50 mm., insert type (with suitable inserts) Twist drill HSS straight shank 6, 6.7, 8.5, 9.7 Spot drill Carbide, dia. 8 mm X 90° Drill insert type - 16 mm. (with suitable inserts) Solid carbide Twist drill straight shank - 8 mm Solid carbide End mill straight shank - 10, 12 mm dia. End mill insert type straight shank - 16 mm dia. (with suitable inserts) Machine Taps HSS - M8, M10 Solid carbide Reamer straight shank - 10 mm Finish boring bar dia. 20 to 25 mm (with suitable inserts) Holder for face mills (Adapter) Collets for above drills, reamers, end mills Collet holder suitable for collets Side lock holder for 16 mm insert drill Machine vice 0-150 mm range - Mechanical type C spanner for tightening tools in holder Magnetic dial stand Mallet Tap wrench Hands tools set (spanners, Allen keys, etc.) T Nuts, Strap clamps, Clamping Nuts and studs Tap wrench Hands tools set ( spanners, Allen keys, etc.) T Nuts, Strap clamps, Clamping Nuts and studs

CNC hole machining tools External turning holder, insert type, MWLNL External turning holder, insert type, MVJNL External turning holder, insert type, PDJNR Threading Holder - External, LH Threading Holder - Internal, LH Grooving Holder External, LH Grooving Holder Internal, LH Parting off Holder for insert width 2 mm, LH Boring holder SCLCL for minimum bore dia. 12 mm Boring holder SCLCL for minimum bore dia. 16 mm Internal grooving holder LH, for minimum bore dia. 12mm Internal threading holder LH, for minimum bore dia. 12 mm Insert drill 12.7 mm Reducing sleeves for internal holders - Dia 12 and 16 mm Centre drill HSS A 2.5 x 6.3 Twist drill HSS straight shank, dia 6,8,10,12 mm Collets suitable for the above drills Collet Holder Boring bar holder

LCD projector