Technical Education And Training Department Tender
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Technical Education And Training Department Tender
Machinery and Tools
Eprocure
Opening Date3 Oct 2023
Closing Date11 Dec 2023
Tender AmountRefer Documents
Costs
EMD
₹ 10,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Summary
Iti_shibpur/e-tender/01/2023 -24/167/schedule-g
Description
Scription for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user
Contact
Tender Id
2023_DTET_582834_7Bid Award Id
ViewTender No
ITI_Shibpur/e-Tender/01/2023 -24/167Tender Authority
Technical Education And Training Department ViewPurchaser Address
-Website
http://wbtenders.gov.in
GEM & Bid Advisory Services
Get portal registration, tender bidding, product/service listing or vendor/MSME certification services at a nominal cost
BOQ Items
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Callipers outside with spring, 15 cm, High Carbon Steel
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Center Punch, 10 mm. Dia. x 100 mm
7
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Dividers with spring, 15 cm
7
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Electrician Screw Driver, 250 mm
7
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Hammer ball peen with wooden handle, 0.5 kg, hss
7
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Hands file for Second cut flat, 20 cm.
7
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Philips Screw Driver set of 5 pieces, 100 mm to 300 mm
7
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Spanner D.E. set of 12 pieces, 6mm to 32mm
7
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Spanner, ring set of 12, 6 to 32 mm. (metric)
7
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Spanners socket with speed handle, T-bar,ratchet and universal set of 28 pieces with box, up to 32 mm
7
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Steel rule, 30 cm inch and metric, Stainless steel
7
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Steel tool box with lock and key (folding type), 400x200x150 mm
7
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Wire cutter and stripper, Made from high grade chrome vanadium steel
7
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INSTRUMENTS AND GENERAL SHOP OUTFIT (MMV)
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Adjustable spanner (pipe wrench), 350 mm
2
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Chisel flat, 10 cm
4
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Circlip pliers Expanding and contracting, 15cm
4
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Circlip pliers Expanding and contracting, 20cm
4
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Cleaning tray, 45x30 cm.
4
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Compression testing gauge, suitable for diesel Engine with standard accessories
2
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Copper bit soldering iron, 0.25 Kg
2
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Cylinder bore gauge capacity, 20 to 160 mm
1
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Cylinder liner- Dry & wet liner
1
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Cylinder liner- Press fit & slide fit liner
1
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Depth micrometer, 0-25mm
1
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Dial gauge type 1 Gr. A (complete with clamping devices and with magnetic stand)
1
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Different type of Engine Bearing model, 10 Different types on board
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Pipe Wrench 10 inch
2
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Feeler gauge 20 blades (metric)
4
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File flat , bastard, 20 cm, HSS
4
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File, half round ,second cut, 20 cm, HSS
4
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File, Square second cut, 20 cm, HSS
4
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Auto Electrical test bench, For checking Dynamo, Alternator & Starter. With minimum2HP AC Motor, Digital Voltmeter & ammeter.
Number of phases on output Single Supply Voltage AC 230 Volt Type of cooling Air cooled Transformer (s) winding material : Copper Digital Voltmeter : 0 - 200 V DC, Digital ammeter : 0 - 200 A DC, Digital RPM Indicator with Proxy Sensor Various Load Resistance. Growler Continuous duty Test bench is a table model light duty designed for testing of Alternator, Starter Motors.
This is equipped with a 2 HP AC MOTOR (230V / 240V) and a transformer mounted on a steel cabinet (Table top model)
Alternators can be operated with or without Battery.
A table model easy to operate with a single phase A/C power 230/240 V /15 AMP motor with digital voltmeter, Ohmmeter, Ammeter, Field ammeter for easy reading.
Free Run test of starter motor up to 150 AMP. for testing power source. Testing component as under bellow for testing purpose (Not to be supply with machine):-
o No load testing starter motors
o Alternator
o Armatures." Steel Cabinet
Test Bench can test alternator and Starter, Voltage, Speed, Current Curcuit Breakers MCB, Relay and Contectors
Testing Voltage 12/24 V DC
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Battery –charger, Capable to charge batteries from 5AH
– 150AH.
Technical Specification:
36 Ah, 12 V Battery with High Cranking Power, High Heat Tolerance &
Vibration Resistance, 12V , 5A- Dc, Input Voltage - 230 V AC, Long Life Battery charger Suitable for lead-acid, AGM, wet, and gel batteries, charging, cable with plug- in connection:Easy to detach, easy to reconnect, compatible with 12 V batteries of passenger cars and 2 wheeler, regulative function for deeply discharged batteries.
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Car Jet washer with standard accessories, Minimum3 Phase 1HP 1400RPM Motor, 3 Reciprocating Plungers with
pressure regulator & gauge. 8m Water hose with pressure adjustable
brass nozzle. Power Supply : Electrical
Electrical Cable,(m) : 5 mtr
Working pressure (bar) : 15 – 20 Kg/Cm2
Hose Length,(m) : 10 mtr Suction And Discharge Each.
Motor ,(rpm) : 2800 RPM
Flow rate,(l/h) : 10 – 15 LPM
Phase 1 phase, 3 HP, 230 Volt
Whether cold water machine is to be used Spray gun standard
Number of pistons/Plungers : 3
Pressure Gauge Auto Stop Facility For Power Saving.
Suitable Guns For Water And Foam Sprey. Water Filter. Pressure regulating Valve for incrasing and decreasing output pressure. The Operating unit should be mounted on a MS Structure Trolley Type. Starter Switch (DOL Starter)
Caster Wheel : 4 Nos
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File, Square round, 30 cm
4
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File, triangular , second cut, 15 cm
4
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Files assorted sizes and types including safe, edge file (20 No’s)
2
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Flat File , second cut, 25 cm
4
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Flat File , bastard, 35 cm
4
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Hacksaw frame, adjustable 20-30 cm
12
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Hammer Ball Peen, 400 gm
2
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Hammer Ball Peen, 200 gm
2
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Hammer Chipping, 0.25 Kg
5
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Hollow Punch set of seven pieces, 6mm to 15mm
2
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Oil can, 0.5/0.25 liter capacity
4
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Outside micrometer, 25 to 50 mm
2
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Outside micrometer, 50 to 75 mm
1
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Outside micrometer, 75 to 100 mm
1
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Philips Screw Driver set of 5 pieces, 100 mm to 300 mm, (pozidrivand torx drive)
2
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Piston ring compressor
2
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Piston Ring expander and remover.
2
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Piston Ring groove cleaner.
1
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Pliers flat nose, 15 cm
2
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Pliers round nose, 15 cm
2
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Pliers side cutting, 15 cm
2
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Portable electric drill Machine, Upto 10mm (heavy duty)
1
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Spanner, adjustable, 15cm
2
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Spark plug spanner 14mm x 18mm x Size, Long bit for Alto/800
2
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Fuel injection pump (Diesel) inline, 4/6 cylinders RSV Mechanical
Pneumatic Governor Type.
Fuel Injection pump should be mounted on suitable plywood sheet.
Type : 4/6 Cylinder (inline) Pump, RSV Mechanical, Aluminum body
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Fuel injection pump VE pump / Distributor fuel, rotary pump (DPC), pumps / along with special tools and
accessories Distributor type fuel pump should be supplied with Special tools and Accessories for dismantling and assembly. Pump Type: Distributor Fuel rotary pump (4 Cylinder) Aluminum Body.
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Stud remover with socket handle
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Tachometer (Counting type)
1
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Thermostat
2
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Vernier calliper, 0-300 mm with least count 0.02mm
4
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Working model of Air Brake Assembly, Two brake drums, vehicular air compressor driven by suitable Electric
Motor, air dryer, brake chamber . stop light, different valves, air
pressure gauges. With all accessories.
One front Drum Should be cut out to show the working internally of drum
and whole parts assembly fitted on the frame.
The front drum run by hand operated.
One rear air brake drum assembly (without drum) brake shoe with liner show working of the brake.
Air compressor vehicular type driven by suitable electric motor & belt. Some parts of brake assembly should be coated with attractive color for better understanding. Assembly Should be provided as bellow straight parts, stationary and moving parts to make it working a model Air compressor (Vehicular) Air dryer with unloaded valve
Protection valve, Dual Brake valve, Graduated hand control Valve, Spring brake actuator, Page 150 of 177
Air pressure gauge Pressure pipe assembly, Low pressure indicator switch, Stop light, Brake pedal, Purge tank
Brake drum assembly, Brake chamber. Whole Assembly Should be mounted on suitable stand with caster wheel for
easy shifting. Operating manual will be provided.
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Alternator assembly used for LMV, Alternator (50 Amp)
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Cut section Model of Mock layout of a motor car –Wiring with parts and accessories of a car to be arranged according to the electrical circuit of a car. Working of Self-starter, Alternator, Wiper Motor, Horn, lighting system, sparks from plug to be shown with Distributor & battery. Should be mounted on
suitable table. This demonstration board which should give a complete idea of the electrical system of a car. In this demonstration board the actual wiring with parts and accessories of a car had been arranged, according to the electrical circuit of a car and terminals are provided to connect the battery.
This demonstration board should be made out of original parts such as Head Light Circuit
Horn Circuit, Tail Light Circuit Roof light, Side Indicators Brake light Circuit Ignition Circuit
Self-starter (Working), Charging Circuit (Motor Driven Alternator) Ignition System. Distributor Battery Cluster meter, Spark of spark plug Parking lamp, Reveres parking assist. Power Window Mechanism.
Wiper Motor with wiper blade. Anti Theft Device Warning Circuit Features, Compact size for easy installation. The model should be mounted on wooden board suitable iron stand with caster wheel for easy shifting. Whole Assembly should be color for better understanding. Operating manual will be provided.
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Cut section working model of automatic transmission Gear box, Sectioned to show the internal mechanism of forward and reverse
speeds.
Transmission should be suitably sectioned to show the internal details, of
gear mechanism.
The model should be mounted on to a tubular frame, suitable color painting
should be Carried out along with loackable caster wheel
The painting should be carried out in such a way that different colors should
be used for different Components such as identification of sectioned area etc.
according to the colors code for Easy Identification of different systems and
mechanisms.
Operating manual will be provided.
A Vinyl Board displaying complete gear box specification
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Cut section working model of centrifugal clutch assembly,
Centrifugal Clutch sectioned to show the internal details
The model should be made out of original parts such as clutch pulley, clutch liner, clutch spring, and Input shaft etc. to demonstrate the working of clutch assembly.
Model should be suitably sectioned to demonstrate the internal construction details Showing the minute information.
Model should be operated by Single phase electric motor with manually speed control for demonstration.
Complete unit should be mounted on a painted sturdy iron frame. Manual should be provided.
While operating motor the centrifugal clutch engagement and disengagement at different RPM can be displayed.
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Cut section working model of Diaphragm clutch assembly, Diaphragm Clutch sectioned to show the internal details. This cut section model which should give a complete idea of diaphragm clutch system in vehicle. The model should be made out of parts such as Flywheel. Pressure Plate Diaphragm type Clutch plate, Fork clutch Release bearing. Provided all parts should use to demonstrate the working of clutch assembly. By operating the pedal provided The operation can be demonstrated. Model should be suitably sectioned to demonstrate the internal construction details
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Drum brake assembly in Working Condition
Brake drum, tandem master cylinder, oil container, brake hose, brake pedal.
This model which should give a complete idea of Drum brake System in vehicle & It’s Function. The Working Model of drum brake assembly should have minimum:
Brake drum Assembly Drum with liner plate Wheel cylinder Tandem Master Cylinder Brake Hoses, Oil Reservoir with Oil Brake Pedal With all Operating mechanism. Drum should be run by suitable Handle to show working of brake system.
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Front axle (Rzeeppa Joint) with stand for Dismantling and assembly, Rzeppa joint of LMV.
This model which should give a complete idea of front axle (Rzeeppa joint) of vehicle and it’s function that how to transfer the power of any angle.
The Front axle (Rzeeppa joint) should be suitable for petrol/diesel LMV. Joint Type : CV Joint (Rzeeppa joint), Material : Steel
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Full floating axle and semi-floating axle assembly, Drum & axle casing should be with all components in working condition,
Drum & axle casing should be with all components in working condition. The model should be made out of original parts such as Axle shaft Crown Wheel Pinion Cashing Brake liner with spring Wheel cylinder Handel Working can be demonstrated by operating the crank handle fitted on the differential
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Functional/experiment model of different type of sensors., With Different type of sensors like Throttle Position Sensor, Manifold
Absolute Pressure Sensor, Engine Coolant Temperature Sensor, Vehicle
Speed Sensor, Oxygen Sensor, Crankshaft Position Sensor, Camshaft
Position Sensor, Intake Air Temperature Sensor, Mass Air Flow Sensor,
Knock Sensor with ECU.
This model which sould help to understand types and purpose of sensors.
Functional/experiment model of different type of Following sensors: Petrol injector Inlet manifolds Throttle body ECU Wiring Harness Fuel Tank Module All Item Should be a Brand New. Experiments to perform all sensors parameter measurement should be on front pannel through banana terminals
Necessary source should be provided to actuate the sensors signal and vary output signals Supporting Sensors such as Throttle Position Sensor, Manifold Absolute Pressure Sensor, Engine Coolant Temperature Sensor, Vehicle Speed Sensor, Oxygen Sensor, Crankshaft Position Sensor, Camshaft Position Sensor, Intake Air Temperature Sensor, Knock Sensor etc. Features: Compact size for easy installation.
Suitable DC Power Supply should be provided. The Demonstration board will be mounted on painted iron frame. Necessary measuring equipments should be provided for ilivolt/miliampere/frequency/resistence etc Manual will be provided.
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Steering assembly –
1.Rack & pinion 2.Worm & roller
3. Recirculating ball 4.Power steering
5. Electric Assisted Power Steering1. Rack & Pinion with steering wheel, column, tie rod end.
2. Worm & Roller steering assembly with drop arm.
3. Recirculating Ballsteering with pitman shaft and drop Arm.
4. Hydraulic working power steering with steering wheel, column, flow pipe, hydraulic pump, oil reservoir.
5. Electric Assisted Power Steering with Rack and pinion, Electric Motor and Motor Control Module
1. Rack & Pinion with steering wheel, column, tie rod end.
2. Worm & Roller steering assembly with drop arm.
3. Recirculating Ballsteering with pitman shaft and drop Arm.
4. Hydraulic working power steering with steering wheel, column, flow pipe,
hydraulic pump, oil reservoir.
5. Electric Assisted Power Steering
with Rack and pinion, Electric Motor and Motor Control Module
Steering assembly - Rack & Pinion Steering
This model which give a complete idea of how to rack & pinion steering in
vehicle.
Rack & pinion Steering Assembly Comprising of minimum :
Steering wheel,
Steering Column & Steering Shaft
Rack & pinion steering
Tie Rod Ends
Steering Worm & roller
This model which give a complete idea of how to work Worm & roller
steering in vehicle.
Worm & Roller Steering Assembly Comprising of minimum :
Steering wheel,
Steering Column & Steering Shaft
Worm & Roller Steering Gear Box
Drop Arm
Steering – Recirculation ball
This model which give a complete idea of how to work recirculating ball.
typre steering.
Recirculating Ball Steering Assembly Comprising of minimum :
Steering wheel
Steering Column & Steering Shaft
Recirculating ball Steering Gear Box
Power steering
The model which should be give a complete idea of power steering system in
vehicle and it’s function.
Power steering(Hydraulic) Assembly Comprising of minimum :
Steering Wheel
Steering Column
Power Steering Unit ( Rack & Pinion Type)
Power Steering Pump with Oil Reservoir
Hydraulic Hoses
Tie Rod
Tie Rod Ends
Suitable Single Phase Motor to run the power steering pump
Electric Assisted Power Steering
The model which will be give a complete idea of electric assisted power
steering system in vehicle and it’s function.
Electric Assisted Power Steering Comprising of minimum :
Steering Wheel
Steering Column
Rack & Pinion Assembly
Signal Sensors
Electric Motor and Motor Control Module
Battery
Tie Rod
Tie Rod Ends
Features:
Whole Assembly should be mounted on M.S sturdy frame with good quality
paints.
Operating manual will be provided
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Synchronous Gear box with stand for Dismantling and assembly, Gearbox with 5 Forward & 1 Reverse Gear
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Diesel Engine – CRDI - 4 strokefor Dismantling and Assembling with Swiveling Stand., Latest 4 Stroke 4 cylinder turbo charged CRDI Engine, 800-1600cc, in running condition, with ECM, BCM, and all sensors, wiring, fuel feed & cooling system & instrument cluster.
Engine Type : Brand New Diesel Engine CRDI 4 Cylinder, BSVI Compliant Turbocharged,
Displacement : 1600-2200 CC , Minimum power : 140 BHP valve Per Cylinder : 4 Valve per cylinder, DOHC, Ignition & fuel system Common rail direct injection. Cooling System : Water Cooling
Complete Panel Board Control with all Brand New Original Equipment Parts (proof to be provided- invoice of manufacturer or manufacturer’s authorized dealer) like Turbocharger, Catalytic Converter, ECM, BCM, Ignition Switch with Immobilizer key set, Wiring Harnesses, Instrument Cluster, Compliant Diagnostic Socket, Electronic Accelerator Pedal, Alternator, Starter Motor,
Radiator with Intercooler and Cooling Fan, Air Filter Assy., A Mounting, Fuse Box, Glow Plug Timer, Fuel Filter, Engine Sensors like Air Mass Flow, EGR, Lambda/Oxygen Sensor, Fuel Pressure Regulator, Rail Pressure Sensor, Crank Angle/RPM/TDC Sensor, Coolant Temperature Sensor, Cam
Angle Sensor, Boost Pressure Sensor, Fuel Temperature & Water in Fuel Filter Sensor, Engine Oil Pressure Switch, Urea Injector, Nox Sensor up stream, Temp. Sensors,ECU(SCRM), SCR wiring Harness, Urea tank assembly. Instrument Cluster should display Fuel level, Battery Charging Light, Oil Pressure Light, Engine RPM. Fuel Tank 10 Liter, Engine Accessories- Silencer, and New Battery with clamp, Safety Guard for Silencer & Radiator. Engine should be in running condition with speed controlled from the accelerator pedal. Complete tool kit required should be supplied.
The model should be made with stand setup wherein one stand should be mounted with, original car engine on to the 360 degree rotating stand, so that slowly rotating the handle provided the engine can be rotated and locked on any position and angle to enable the students to assemble or dismantle the engine, a large oil drip pan should be provided at the bottom to collect the small screws, parts and oil dripping. The rotating stand should be made out of
steel tube with gears for slow speed operation along with self-retention wheels. This model should contain 3 parts of trolley system with castor wheels. 1st Trolley should contain radiator assembly with perforated safety guard. 2nd part of trolley should contain Engine with swiveling stand, and 3rd part of trolley should contain Battery, panel Board, fuel tank, with wiring
harness. The M.S. Stand should be spray colored coated. The assembly should be mounted on painted swiveling stand. The Engine Assembly Should be New Proof of New Engine to be provided - Invoice of Engine Manufacturer or Engine Manufacturer’s Authorized Dealer
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Diesel Engine six Cylinder in running condition, Latest Diesel Engine CRDI 4 Stroke 6 Cylinders, Turbocharged Engine in running condition. All sensors, wiring, fuel feed, cooling system & instrument cluster
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Injector testing set (Hand tester), TECHNICAL SPECIFICATION :-
Injector testing set (Hand tester):
Comprising of Injection pump with hand lever transparent fuel container with filter, Three way shut off valve with valve spindle to isolate the pressure gauge while operating hand lever at high speed.
High quality Pressure gauge Range: 0 - 400 BAR (0 - 40 Mpa) . Hand Operated Injector Testing set capable to adjust nozzle seat tightness.
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Cut section working model of Single plate clutch assembly, Single plate Clutch sectioned to show the internal details. The model should be made out of parts such as Flywheel, Pressure Plate Finger type, Clutch plate, fork, clutch release bearing etc. to demonstrate the working of clutch assembly. Model should be suitably sectioned to demonstrate the internal construction details Showing the minute information. By operating The pedal provided The model can be demonstrated
Complete unit should be mounted on a painted sturdy iron frame. Manual should be provided
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Demonstration board of electronic Ignition system, ignition coil,
With HT coil, HT wires, Spark Plugs, ignition switch, coil, distributor, battery, and wiring.
This open demonstration working unit should be made out of parts such as ignition switche, Electronic ignition coil, Distributor, four spark plugs and a battery for power source, with necessary wiring connections. By switching on the switch and by giving rotation to the Distributor, Sequential Sparks in the spark plugs can be demonstrated. This Model Should be mounted on Suitable stand.
Operating manual will be provided. The Electronic ignition system model should be designed on the good working condition ignition system of an automobile four wheeler, where in the principle of operation and working of the same can demnostrated. The electric circuit diaram with parts and its connections should be printed on same board with working principle.
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Demonstration board of MPFI system,
With injectors, rail, inlet manifold, throttle body, distributor, ECU, purge valve, sensor, crank pulley, fuel tank module. This open demonstration board should be made out of original used parts such as Petrol injectors, Inlet manifold, Throttle body, ECU, Fuel tank, module, Rail, crank pulley Supporting sensors such as Lambda sensor, Engine speed, sensor, Cam position sensor etc, With necessary wiring connection to show the Common Rail, the spray from the injector. LED light should glow in syc with the fuel spray from injector demonstrated along with the spark from the spark plug. metal fuel tank should be placed along with the fuel pump module. Fault setting switch bank will be provided to induce faults in the training
module to demonstrate the faults. Detection terminals for operator to detect various sensors, actuators, electrical signals for engine control unit, such as resistive/voltage/ current/frequency/wave form signals should be provided.
The Demonstration board should be mounted on painted iron frame. Suitable 12 V DC Power Supply Operating manual will be provided.
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Disk brake in working condition with caliper assembly with all parts,
Exhibiting Brake disc, Caliper assembly, tandem master cylinder, brake hoses, oil bottle, pedal, etc.
This model which should give a complete idea of Disc brake System in vehicle & It’s Function.
The Working Model of LMV disk brake assembly consisting of following, minimum parts & practically demonstrable:
One disc brake Assembly. Caliper assembly Brake Pad Tandem Master Cylinder Brake Hoses, Oil Reservoir with Oil, Brake Pedal. Disc should be run by suitable Handle to show working of brake system.
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Synchronous Gear box with stand for, Dismantling and assembly,
Gearbox with 5 Forward & 1 Reverse Gear
The model which should give a complete idea of Synchronous gear box and
it’s function and working. The synchronous gear box with 5 forward & 1 reverse speed.
The Model should be made out of original parts such as Gear body Input shaft Output shaft Gears Leaver Counter shaft Reveres gear Stand Structure should
made out of Suitable for Dismantling and assembly of gear box
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Working Model of power windows,
Showing parts like door, glass with motor and its gear arrangement and
operating switch. This model which should give a complete idea of the actual
working of power window in Vehicle. Actual working model of power
window of Car/SUV Showing parts like door, glass with motor and its gear
arrangement and operating switch. Single Door should be provided. Door
should be suitable sectioned and arranged to demonstrate the internal
construction details showing the minute information's such as motor and its
gear arrangement etc. Suitable AC to Dc converter should be provided as an
alternative to battery for power input. The entire model should be mounted on a sturdy iron frame with good quality
paints. Manual should be provided for batter understanding
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Working model of torque converter, Model of LMV
Driven by compatible Variable Speed Single Phase Motor to demonstrate the
working of Torque Convertor. The Model should be mounted on painted iron frame.
Mounted on suitable stand for safety and working purpose.
Manual should be provided for understanding
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Air conditioned CRDI Vehicle in running condition -LMV, New vehicle with CRDI engine, 04 strokes, 04 cylinders, BS-IV, fitted with air condition., DIMENSIONS: Length-3655 mm, Width-1620 mm, Height-1675 mm Wheelbase-2435 mm, Turning Radius-4.7 m. ENGINE & TRANSMISSION: Capacity- 998 cc, Number of cylinders-3, Fuel- Petrol. Maximum engine output (kW @ rpm) 49.0 kW (66.62 PS) @ 5500 rpm, Maximum torque (Nm @ rpm)89.0 Nm @ 3500 rpm, Transmission-Manual. Seating Capacity-5, Boot Space-341 L, WHEELS & TYRES: Size-165/70R14, Type-Radial & Tubeless, Steel Wheels, BRAKES: Front-Disc, Rear-Drum, Kerb Weight-825 kg, ( Special instruction: Double clutch & brake, Driving training vehicle) NEW VEHICLE, BS 6 Compliant. Manufacturer must have service centre at HOWRAH West Bengal.
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Automotive exhaust 5 gas analyser (petrol & Diesel) and Diesel Smokemeter(Optional)
Exhaust 5 Gas Analyzer Petrol ARAI approved to check CO, CO2, O2, and HC& NO. Diesel Smoke Meter ARAI approved.
Automotive Exhaust 5 Gas analyzer
Technical Specification:
Automotive Exhaust 5 Gas analyzer (Petrol) with the following
Specifications:
Co: 0 - 10.000% (0.001%) or better. Co2: 0 - 20.00% (0.01%) or better.
HC:1 - 15,000% (1ppm) or better. O2:0 - 25.00% (0.01%) or better.
Lamda: 0.500 - 2.000% (0.001) or better. AFR: 7.35 - 29.40(0.01) or better.
Display: Alpha numeric LCD / LED. Microcontroller technology based.
Self-check facility. Self-diagnostic facility. Leak check facility. Operating Voltage: 230V, 50 Hz, AC / Battery.
Ideal for fault finding and regulated testing measure, Co, HC, Co2, O2 and
Lambda. Fast warm up time and fast response time. Trolley - stable, easy to move, loackable wheels. All required Probes, Cables, Connectors. Storage pouch for all items. Other standard accessories required for carrying out all tests and measurements. Diesel Smoke Meter
Technical Specification:
Automotive Exhaust Monitoring Smoke Meter. Operation: Attenuation of Light Beam or Improved technology. Measurement: Smoke Density in HSU & K. Range: HSU: 0 to 99.9, K: 0 to Infinity.
RPM: 0-6000 or better. Oil Temperature: 0-150 deg C or better
Resolution:
HSU:0.1% or better, K: 0.01m-1 or better. Light Source & Detector: Halogen Bulb and Photo Cell or Better. Display: Alphanumeric Display. Interface for Computer connectivity.
Operating Voltage: 230V, 50Hz, AC , Low Maintenance cost. Will be Provided Wheel Based Trolley.
All types of Probe sets required by the equipment for satisfactory measurement.
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Diesel engine (Running condition) Stationary type single cylinder, Single Cylinder, OH valves, fuel tank with handle, fuel feed, water cooling, oil pump.
Engine Type : 4 stroke
No. Of Cylinder : 1
Compression ratio : 16-20:1
Engine Power (HP) : 5 to 8
Type of Engine cooling : Water Colled
Fuel tank capacity (LTR) : 7 to 15
Radiator Water Pmup Silencer Sefety gard Fan Belt Heavy Duty Base Iron
Frame Vibration Pad, Starting System Handle Should be Provided Manual
(handle) Operating Manual Over Head Valve
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Hydraulic jack HI-LIFT type, 3 ton capacity, and 5 Ton capacity
Technical Specification:-
Hydraulic Trolley Jack 3-Ton & 5 Ton. Cast iron lift arm and pump base for
strength, Wide load wheels. Sealed hydraulic pump, Flagged side plates and
wide frame for stability. Durable wheels; Trolley jack with handle.
Capacity : 3 Ton
Capacity : 5 Ton
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Multi Scan Tool To scan Engine, ABS & EBD, AT, SRS, Body Control and immobilizer
Should perform automotive sensor simulation test specially designed
to diagnose and simulate vehicle sensor Intake air temperature sensor,
TP sensor etc. faults for sensors like MAP sensor, Multi Scan Tool with Android 9 or above based operating system. Should have display of minimum size 10” sunlight readable touch screen
Should have CPU of 2 GHZ quad core and 4GB Ram. Minimum 32 GB memory to accommodate entire diagnostic software application and diagnostic data. At least 6000 mAH lithium polymer Battery. Minimum 8 MP rear camera to take photo of component Should match various protocols like CAN FD/CAN/FCAN/SCAN, DOIP, KWP/L-Line, VPW, J1850 PWM. Should have Function of recording live data streaming which can be played at any time. Should have Actuation test functionality to test component without running the engine. Should Support freez frame data function. Should be capable of doing Remote diagnosis & maintenance. Should have facility for ADAS calibration function and TPMS function for the future Should have option to upgrade the scanner for commercial vehicle diagnosis if required Should be able to diagnosed cars Wireless and with wired Should have All diagnostic adaptor for all Asian, European and USA brands
available in India One click update online via Wi-Fi. Should have inbuilt application with repairing video and manual Should have Functions like Brake Reset,Oil Reset,SAS Reset,Battery
Match,ABS Bleeding,Elec. Throttle relearn,TPMS Reset,DPF Regeneration,Gear Learning,Immobilizer,Injector Coding,IMMO Program, ,EGR Adaption,Gearbox Learning,Windows Calibration Should have Demo mode to teach students diagnostic functionality without
actually connecting car with scanner.
Should be supplied with wireless printer to print the trouble codes Should have 4 channel oscilloscope to show result of vehicle’s sensor or actuator circuits and visualizes the signals in the graphic waveforms in scanner’s hardware itself. Should have digital multi meter function that performs the measurement of voltage, resistance, frequency and display it in scanner screen itself. Should have function of sensor testing by sensor simulation test like manually drawn waveform simulation test, Predefine sensor’s waveform simulation test, DC voltage simulation test, frequency simulation test to find engine sensor faults quickly.
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Spring tension tester,
Manually operated with analogue display.
Technical Specification:
Spring Tension tester.Capacity: 100Kg., Digital Display., Least Count: 0.02Kg., Stainless steel columns with hand wheel. Free Length of tension Spring: ≥ 150 mm. Load Application: By top hand wheel. Precision mechanical stand. Force Indicator. Compression plates and tension hooks. Will be provided English language Manual.
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Trolley type portable air ,compressor,
Belt driven compressor along with accessories
No Of Cylinder : 2
Tank Capacity In Ltr. : 80 To 100
Functionality : Two Stage Air Compressor
Motor Hp : 2 Hp
Rpm : 1400-1500
Pressure Kg/Cm2 : 8 To 10
Type Of Mounting : Movable Trolly Type
Type Of Air Compressor : Reciprocating Piston Type
Its Require Air Filter,Pressure Switch, Pressure Gauge , Inter Cooler And
After Cooler
Power Supply : 3 Phase
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Working Condition of Diesel Engine – CRDI - 4 stroke Engine, Assembly with fault simulation
board Latest 4 Stroke 4 cylinder turbo charged CRDI Engine, with ECM, BCM and sensors, wiring, fuel feed, cooling system& instrument cluster. Fault setting bank for minimum 8 sensors and with diagnostic socket & Scanner to read the faults. Engine management circuit diagram to be
printed on the panel board. Engine Type: Brand New Diesel Engine CRDI 4 Cylinder, BSVI Compliant Turbocharged, The device should be designed based on latest technology brand new CRDI
Diesel engines.
The trainer to helps to simulate engine start up, speedup, slowdown and other actions so as to illustrate the structure and working principle of CRDI engines. Real and operating CRDI Diesel engine, illustrating the structure and working process.
Displacement : 1600-2200 CC, Minimum power : 140 BHP, No. of Valve : 4 Valve per cylinder, DOHC, Ignition & fuel system Common rail direct injection.
Cooling System : Water Cooled, Complete Panel Board Control with all Brand New Original Equipment Parts (proof to be provided- invoice of manufacturer or manufacturer’s authorized dealer) like Turbocharger, Catalytic Converter, ECM, BCM, Ignition Switch with Immobilizer key set, Wiring Harness, Instrument Cluster, Compliant Diagnostic Socket, Electronic Accelerator Pedal, Alternator, Starter Motor, Radiator with Intercooler and Cooling Fan, Air Filter Assy., A Mounting,
Fuse Box, Glow Plug Timer, Fuel Filter, Engine Sensors like Air Mass Flow, EGR, Lambda / Oxygen Sensor, Rail Pressure Sensor, Crank Angle / RPM / TDC Sensor, Coolant Temperature Sensor, Cam Angle Sensor, Boost Pressure Sensor, Fuel Temperature & Water in Fuel Filter Sensor, Engine Oil, Pressure Switch, Urea Injector, Nox Sensor up stream, Temp. Sensors, ECU(SCRM), SCR wiring Harness, Urea tank assembly.
Instrument Cluster should display Battery Charging Light, Oil Pressure Light, and Engine RPM, Fuel level, Glow Plugs, Engine Coolant temperature. Fuel Tank 10 Liter, Engine Accessories – Silencer, New Battery with Clamp. Wire Mesh/Perforated Sheet Safety Guards for Silencer & Radiator.
Plywood/FRP Cover for Panel Board rear side wiring. Engine should be in running condition with speed controlled from the accelerator pedal.
Appropriate Engine Scanner should be provided.
Test points should be provided on the printed base so that different voltages / current, resistance values etc. can tested / understood using a multi - meter. Fault setting switch bank should be provided to induce faults in the training module.
The training module should be fitted with diagnostic socket (DLC) for automobile decoder (Scan tool) to read fault codes, clear fault codes and read live data stream. Scanner provided with the set up should be able to read, diagnose and erase the below induced faults from the ECM memory of the module. Fault setting switch bank to induce faults for at least the following and the faults should be read/visible in the Scanner or Instrument Cluster:
- Air Flow Meter Sensor
- Oxygen/Lambda Sensor
- Crank Angle/RPM/TDC Sensor
- Coolant Temperature Sensor
- Accelerator Pedal Potentiometer
- Glow Plug Pre Heating Control Unit
- Ignition Key
- Boost Pressure Sensor
- Fuel Injectors
- Cam Angle /Timing
- Engine Oil Pressure
- Fuel Level
- Rail Fuel Pressure Sensor
The training module should be fabricated using steel pipe frame with spray painted for good looks and the entire setup is provided on caster wheels with brakes for easy movement of the same Proof of New Engine to be provided – Invoice of Engine Manufacturer or Engine Manufacturer’s Authorized Dealer.
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Cut section of 4/6 cylinder diesel,
engine in moving condition to show movement of internal parts 6 cylinder diesel engine in working
condition to show movement of internal parts The cut section model which should give a introduction working of complete function of cut section diesel engine 4/6 cylinder and it’s internal parts moveable & functional in running time. The model should be made out of full size original 4/6 cylinder Diesel engine
comprising of parts and accessories like Six cylinders, cylinder head, inlet and Exhaust manifolds, Fuel pump, oil pump, Water pump, Fuel Filter, Fuel Injection pump, injectors, self-starter, alternator. Suitable single phase AC Motor should be coupled through a Reduction drive unit to the engine by which the model can be demonstrated at very low speed of about 15 to 20 rpm. By running the engine, the working of individual parts and accessories like Crankshaft, Camshaft, Connecting rod, Pistons, Valves, different pumps, can
be demonstrated. The Injector should spray as per firing order with LED light simultaneously.
The sectioned parts should be suitably painted to demonstrate the internal construction details showing the minute information and momentum of internal parts Operating Manual Should be Provided.
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Diesel Engine six Cylinder in running condition, Latest Diesel Engine CRDI 4 Stroke 6 Cylinders, Turbocharged Engine in running condition. All sensors, wiring, fuel feed, cooling system & instrument cluster The device should be designed based on Brand New latest technology diesel engines with Common rail direct fuel injection system. The trainer helps to simulate engine start up, speedup, slowdown and other actions so as to illustrate the structure and working principle of CRDI engines. (Proof to be provided- invoice of manufacturer or manufacturer’s authorized dealer) Latest Diesel Engine BSVI CRDI 4 Stroke 6 Cylinders, Turbocharged Engine
in running condition. 4500 - 6000 cc, and Power 100 – 150 KW @ 2300 – 2700 RPM. All original part like wiring, fuel feed, Radiator, Water pump, Fan, exhaust system & instrument cluster, ECM, RPM sensor, timing sensor, MAP sensor, Coolant temp. sensor etc. Engine Starting System and Charging System with compatible battery. Engine Cooling system and Lubrication System. Air Intake and Exhaust System, The assembly should be mounted on iron frame with Castor Wheel painted for testing and demonstration. The Engine Assembly Should be brand New Proof of New Engine to be provided – InInvoice of Engine Manufacturer or Engine Manufacturer’s Authorized Dealer.
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Air bag simulator,
Driver & Co Driver Air Bags, Seat belts with front seats, crash sensors, air bag ECU, Wiring Harness
Air bag simulator consisting of o Wiring harness
o Driver & co-driver air bags (Artificial)
o Steering wheel
o 2 front seats and seat belts with lock
o Crash sensors
o Air bag ECU
System should be operated by external power supply. 220-240 V AC, 50 Hz Frequency.
The Simulator should be able to demonstrate the structure and working principles of air bag system of an automobile. Driver side air bag should be operated electronically /mechanically and co-driver side air bag with parts should only for demonstration purpose without operation. Air bag should be operated ONLY if seat belt is connected. Suitable Air Compressor Should be provided to operate the Air bag. All the components should be mounted on a steel pipe frame like car open driver cab model for demonstration of air bag principle with caster wheels with brakes for easy movement. Front panel consist of air bag, seat belt warning indicator and necessary switches. Operating manual Should Be Provided.
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Air conditioning service Unit (Car),
Suitable for R134A. Recovery with
vacuum pump, automatic drain & stop after recovery.
Functions -: Recovery, Oil discharge, Vacuum, Oil re-integration, Gas
Charging
Compressor-: Hermitically Sealed
Refrigerant Type -: R134a or Equivalent
Operation -: Automatic and Manual
Refrigerant filling accuracy -: ±3 gram
Vacuum Pump Capacity -: 84 l/min (Minimum)
Gas reservoir capacity -: 12 litres (Refillable)
Display -: LCD
Pressure gauge, compound gauge : panel mounted
Power supply -: 220 V 50 Hz operation
Suitable for All Types of Cars
Good Quality Powder coating.
Light Wright Instruments.
Strong cabinet structure.
Microprocessor Programmable.
Fully automatic single gas station for recovering, recycling and recharging
R134 refrigerant or Equivalent Recovery with vacuum pump Alarm for High pressure, Full bottle & Empty bottle.
Service Alarm for maintenance and filter replacement. Automatic leak check during vacuum phase
Automatic drain & stop after recovery High Pressure and Low Pressure Switch : 1 No. Each
Suction and Discharge Charging line minimum 1.5 mtr. with adapter. : 1 No. Each
Suitable Capacity voltage Stabilizer for safer operation of AC unit.
Manual and Pendrive with original equipment operating video.
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Four stroke petrol engine with CNG setup-working condition, Latest 4 Stroke 3/4 cylinder MPFI Engine in running condition 800- 1600cc with ECM, BCM and all sensors, wiring, fuel feed system, cooling system&
instrument cluster with CNG/ Petrol selection switch on Panel.
Engine type : BSVI 4-cylinder, Bore: 70 – 75 mm, Stroke: 70 – 75mm, Displacement : 1100-1600 cc, Maximum power : 70 – 90 BHP , Valve Gear : 2/ 4 per cylinder, SOHC or DOHC, Fuel supply system: M.P.F.I.
Ignition System - Spark ignition, Cooling System - Water Cooling, Control System ECM,BCM. Fuel Tank - 10 Liter
Complete Panel Board Control with all Brand New Original Equipment Parts like ECM, BCM, Ignition Switch with Immobilizer key set, Wiring Harnesses, Instrument Cluster, Compliant Diagnostic Socket, Electronic
Accelerator Pedal, Alternator, Starter Motor, Radiator with Cooling Fan, Air Filter Assy., Fuse Box, Fuel Pump & Filter, Engine Sensors like Crank. Angle/RPM/TDC Sensor, Oxygen/Lambda Sensor, Coolant Temperature
Sensor, Engine Oil Pressure Switch, Throttle Position Sensor. CNG/Petrol. Selector switch to be provided on the board. Instrument Cluster should display Fuel level, Battery Charging Light, Engine Oil Pressure Light, and Coolant High Temperature Warning Light or gauge. Fuel Tank 10 Liter, CNG Tank 7 – 10Kgs.
Engine Accessories- Silencer, New Battery with clamp, and Wire Mesh/Perforated Sheet Safety Guards for Radiator and Silencer. Engine should be in running condition with speed controlled from the
accelerator pedal.
All the fittings such as meter, fuel tank, radiator etc., along with the engine should be arranged on to the paint finished trolley with its original fittings such as rubber dampers and clamps so as to contain the vibrations.
The wiring for the sensors, indication meters ., should be done so that by cranking the ignition the engine should start working. The engine assembly should be serviced, painted with single color paint.
The engine should be mounted on suitable required iron Frame. CNG Tank should be provided on a separate trolley with provision for filling gas.
Proof of New Engine to be provided - Invoice of Engine Manufacturer or Engine Manufacturer’s Authorized Dealer
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MPFI petrol engine with swiveling stand along with special tools for dismantling and assembling,
Latest 4 Stroke 3/4 cylinder MPFI Engine in running condition 800- 1600cc, with ECM, BCM and all sensors, wiring, fuel feed system, cooling system & instrument cluster.
Type : 4 Stroke cycle, Water Cooled BSVI
Timing : Single / Double Overhead Camshaft
Fuel System : M.P.F.I System
No. Of Cylinder : 4 Cylinders
No. of Valves : 2 - 4 Valves / Cylinder
Piston Displacement : 1100 to 1600 CC
Maximum Output : 70 - 90 BHP
Fuel Tank Capacity : 10 lit
Battery : 12 V 35AH
Complete Panel Board Control with all Brand New Original Equipment Parts like ECM, BCM, Ignition Switch with immobilizer key set, Wiring
Harnesses, Instrument Cluster, Compliant Diagnostic Socket, Electronic Accelerator Pedal, Alternator, Starter Motor, Radiator with Cooling Fan, Air, Filter Assy., A Mounting, Fuse Box, Fuel Filter, Engine Sensors like Crank
Angle/RPM/TDC Sensor, Oxygen/Lambda Sensor, Coolant Temperature, Sensor, Engine Oil Pressure Switch, Air Temperature Sensor, Injection, Timing Sensor, Absolute Pressure Sensor, Detonation/Knock Sensor,
Throttle Position Sensor.
Instrument Cluster should display Fuel level, Battery Charging Light, Oil, Pressure Light, Engine RPM, Engine Coolant Temperature, etc. The Paint finished rotating stand is provided with heavy duty caster wheels
with brakes. Engine should be in running condition with speed controlled from the
electronic accelerator pedal.
Complete tool kit required should be supplied.
The model should be made with stand setup wherein one stand should be mounted with, original car engine on to the 360 degree rotating stand, so that slowly rotating the handle provided the engine can be rotated and locked on any position and angle to enable the students to assemble or dismantle the engine, a large oil drip pan should be provided at the bottom to collect the small screws, parts and oil dripping. The rotating stand should be made out of steel tube with gears for slow speed operation along with self-retention wheels.
This model should contain 3 parts of trolley system with castor wheels.
1st Trolley should contain radiator assembly with perforated safety guard.
2nd part of trolley should contain Engine with swiveling stand, and 3rd part of trolley should contain Battery, panel board, fuel tank, with wiring harness.
The assembly should be mounted on painted swiveling stand
The Engine Assembly Should be New Proof to be provided- Invoice of manufacturer or manufacturer’s authorized
dealer.
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Transfer case with stand for Dismantling and assembly.
To show the gear mechanism of forward and reverse speeds.
Transfer case should be mounted on suitable rotating stand for dismantling
and assembling.
This model should be made out of original full size used Transfer Case, to
show the gear mechanism.
The transfer case should be mounted on a 360 degree rotatable stand, so that by slowly rotating the handle provided, the transfer case can be rotated and
lock and any position and angle to enable the students to assemble or dismantle.
A large oil drip pan should be provided at the bottom to collect the small
screws, parts and oil dripping.
Complete unit should be mounted on a painted sturdy iron frame
Should show the gear shifting mechanism of forward & revers speed.
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Tube/ tyre vulcanizing machine,
220 V , Heater Capacity 400W x 2
With different types of Die &Mould
Technical Specification:
Voltage : 220 V/50Hz Mains, Minimum Heater Capacity :400W x 2
The electric heating plate with Thermostat to control Heat.
Rim Diameter:11"*20"(outside clamping),
Auto control temperature indicator light for safety
The main frame will be tough, strong and durable
Auto Controlled can maintain constant temperature automatically to ensure
the temperature required during tire vulcanization.
Different types of Die & Mould Will be provided User/Operating Manual
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Two post car lift capacity 4000 kg,
Hydraulic Type with Mechanical Arms
Locking.
Technical Specification:
Capacity : 4000 Kg
Hydraulic Type with Mechanical Arms Locking
Minimum Overall Width ≥3400 mm
Minimum Width Between Columns ≥2750 mm
Minimum Drive-Thru ≥2400 mm Minimum Over all Height ≥ 3700 mm
Power- 2 KW (Min) 220V AC Mains Min lifting height-1800mm
Dimensions and non-critical specifications may vary within 10%.
Two separate lifting piston synchronized by steel cable
Twin stage adjustable lifting pad suitable for low pick up points
Two stage telescopic arms suitable to reach lifting points.
safety mechanisms - Mechanical lock with the slotted bar at a various height
Dual function auto shut off overhead limit switch
Arm lock with gear teeth design
Will be provided Operating Manual
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Tyre Changer Machine,
Tyre Changer Machine,
Motorized Pneumatic Type, Rim clamping facility, and bead breaking
facility with air inflating device.
Technical Specification:
Tyre Changer Automatic for Light commercial vehicle (LCV):
Can Work with Tyres upto 23” rim diameter
Motorcycle tyres with optional adaptor
Minimum Motor Power: 1.1 kW
Air Requirement: 8 – 10 bar
Internal Rim Clamping : 12” – 23”
External Rim Clamping: 10” – 20”
Bead breaker tire width : 3” – 15”
Maximum Tire Diameter: 41”
Power supply Single phase
Complete with all accessories and components
Motorized Pneumatic Type, Rim clamping facility, and bead breaking facility
with air inflating device
Handles both standard steel wheels and delicate alloy wheels
High torque turntable with reversible direction Tilt – back arm design.
Pneumatic lock for tower.
Will be provided User/Operating Manual
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Ultrasonic Injection cleaning equipment,
Flow analysis & spray pattern test, leak test, auto programming mode, ultrasonic test with timer, Min 500 ML
Lit SS Tank with Lid, SS Stand.
Technical Specification:
Main Supply : 220 V AC, Single Phase, 50HZ
Also operatable on 12 V DC
Ultrasonic Cleaning Power : Minimum 80 W
Stimulated RPM Range 10~9900 rpm; step : 10 rpm
Time range: 1~9999 sec
Fuel tank capacity: Minimum 500 ML
Features
Ultra Sonic Cleaning
Ultrasonic test with timer
Flow analysis & spray pattern test
Leakage test
Injecting Flow test
Auto programming mode
On-Vehicle Cleaning
Ultrasonic test with timer
SS Tank with Lid
SS Stand
Accessories
10 Ltr Cleaning Chemical for Injector
Adaptors and couplers to facilitate cleaning on injectors on vehicle
Will be provided User/Operating Manual
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Wheel alignment Machine – computerized 3D (Optional),
Latest machine for four wheel alignment. With connected camera , IR
Lighting Source min. 8mm, Reflector metal based, should work in
sunlight
Technical Specification:
Latest Wheel alignment Machine for four wheel alignment–Computerised
3D:
Rim Size: 10" - 22", Tyre Width: 14" - 24", Individual Toe: +/- 35 degrees, Caster: +/- 30 degrees,
Camber: +/- 55 degrees, Fixed Vertical Support.
Camera Boom LH and RH with Ultra High Resolution Camera System
Reflector non-metal based Will work in sunlight
Closed Mobile Cabinet with printer drawer
PC with software and Power Backup (UPS) of Minimum 30 min
19” color monitor
1 set (2 nos) Turn Plates
Mechanical wheel chock unit
Steering wheel holder
Brake pedal depressor
Connecting lead cabinet with PC
Power cord
Color Printer
Vehicle specs, hard disc & DVD.
All other Standard Accessories and software.
Will be provided Operating Manual
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Wheel balancing machine
For wheel balancing of LMV. Motor. 0.5 HP Shaft Diameter min 38mm.
Hardened flange assy. Balancing catch nut of metal. Technical Specification:
Wheel Balancing Machine For wheel balancing of LMV:
Motor : Minimum 0.5 HP
Shaft Diameter : Min 38mm
Rim Diameter : 8" - 32"
Rim Width : 1" - 20"
Offset : 1" - 20
Power Supply : 230 V, 50 Hz AC
Max. wheel diameter : 1050 mm
Wheel width: 76-508 mm
Max. wheel weight : 70 Kg
Semi-automatic input of rim diameter and offset with gauge arm Hardened flange assy. Balancing catch nut of metal. 19“ LCD monitor. Manual input of rim width Imbalance optimisation program
Imbalance minimisation program Constant rotational speed. Semi-automatic selection of balancing modes. Reduced cycle time. Split weight mode.
The pedal-operated mechanical lock will firmly hold the wheel in every
position
Will be provided User/Operating Manual.
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Working Condition of Petrol MPFI Engine Assembly with fault simulation board,
Latest 4 Stroke 3/4 cylinder MPFI in running condition,800-1600cc with feed system, cooling system & instrument cluster with Fault setting bank for minimum 6 sensors with diagnostic socket&Scanner to read the faults.
Engine management circuit diagram to be printed on the panel board. ECM, BCM and all sensors, wiring, fuel Engine type - 4-cylinder, Bore : 70 – 75 mm, Stroke : 70 – 75mm, Displacement : 1100-1600 cc, Maximum power : 70 – 90 BHP, Valve Gear : 2 - 4 per cylinder
Fuel supply system : M.P.F.I. , Ignition System - Spark ignition, Cooling System - Water Cooling
Control System ECM,BCM, Fuel Tank - 10 Liter.
Complete Panel Board Control with all Brand New Original Equipment Parts
(Proof to be provided- Invoice of manufacturer or manufacturer’s authorized
dealer) like ECM, BCM, Ignition Switch with immobilizer key set, Wiring
Harnesses, Instrument Cluster, Compliant Diagnostic Socket, Electronic
Accelerator Pedal, Alternator, Starter Motor, Radiator with Cooling Fan, Air
Filter Assy., Fuse Box, Fuel Pump & Filter, Engine Sensors like Crank
Angle/RPM/TDC Sensor, Oxygen/Lambda Sensor, Coolant Temperature
Sensor, Engine Oil Pressure Switch, Throttle Position Sensor.
Instrument Cluster should display Fuel level, Battery Charging Light, Engine
Oil Pressure Light, and Coolant High Temperature Warning Light or gauge.
Fuel Tank 10 Liter,
Engine Accessories- Silencer, New Battery with clamp, and Wire
Mesh/Perforated Sheet Safety Guards for Radiator and Silencer.
Engine should be in running condition with speed controlled from the
accelerator pedal.
All the fittings such as meter, fuel tank, radiator etc., along with the engine should be arranged on to the paint finished trolley with its original fittings such as rubber dampers and clamps so as to contain the vibrations.
The wiring for the sensors, indication meters ., should be done so that by cranking the ignition the engine should start working. The engine assembly should be serviced, painted with single color paint. The engine should be mounted on suitable required iron Frame. Engine should be in running condition with speed controlled from the accelerator pedal. Test points should be provided on the printed base so that different voltages/current, resistance values can tested/understood using a multi-meter.
Fault setting switch bank should be provided to induce faults in the training module.
The training module should be fitted with diagnostic socket (DLC) for automobile decoder (Scan tool) to read fault codes, clear fault codes and read live data stream.
Scanner supplied with the set up should be able to read, diagnose and erase the below induced faults from the ECM memory of the module.
Fault setting switch bank to induce faults for at least the following and the faults should be read / visible in the scanner or instrument cluster:
Crank Angle / RPM / TDC Sensor/Engine Speed Sensor
Engine Oil Pressure
Injectors
Fuel Level
Engine Timing / Cam Angle Sensor
Coolant Temperature Sensor
Accelerator Pedal
Oxygen / Lambda Sensor
Manifold Absolute Pressure Sensor
Detailed Manual with Wiring Diagram of the engine to be supplied.
The training module should be fabricated using steel pipe frame with good color spray painting. Entire set up should be provided on caster wheels with brakes for easy movement and working
Proof of New Engine to be provided – Invoice of Engine Manufacturer or Engine Manufacturer’s Authorized Dealer.
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Steel wire Brush,
50mmx150mm
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Hydrometer,
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Evaluation Notes How It Works ?
Potential Partner
Select Your Requirements