MECON Limited Tender
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MECON Limited - MECON Tender
Software and IT Solutions
Machinery and Tools
Eprocure
Opening Date12 Mar 2025
Closing Date2 Apr 2025
Tender AmountRefer Documents
Costs
EMD
₹ 1,00,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Summary
Automation System
Description
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Contact
Tender Id
2025_MECON_229806_1Tender No
M0065/Automation/Pkg22/15 dated 12.03.2025Tender Authority
MECON Limited ViewPurchaser Address
-Website
http://etenders.gov.in
GEM & Bid Advisory Services
Get portal registration, tender bidding, product/service listing or vendor/MSME certification services at a nominal cost
Documents
BOQ Items
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I/O cards, communication cards, power supply cards, MCB, TBs and other accessories with mounting plate required for retrofitting in enclosure of existing BLT I/O panel as per TS & Automation Configuration Diagram (ACD).
(Major component retrofitting list provided in TS clause 7.0.2 sub-clause (ii) Retrofitting Works of BLT, Skip & RMHS Automation System)
3
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PLC processors, I/O cards, communication cards, power supply cards, MCB, TBs and other accessories factory wired in a mounting plate required for retrofitting in enclosure of existing SKIP PLC panel as per TS & Automation Configuration Diagram (ACD).
(Major component retrofitting list provided in TS clause 7.0.2 sub-clause (ii) Retrofitting Works of BLT, Skip & RMHS Automation System)
1
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PLC processors, I/O cards, communication cards, power supply cards, MCB, TBs and other accessories factory wired in a mounting plate required for retrofitting in enclosure of existing RMHS PLC panel as per TS & Automation Configuration Diagram (ACD).
(Major component retrofitting list provided in TS clause 7.0.2 sub-clause (ii) Retrofitting Works of BLT, Skip & RMHS Automation System)
1
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-
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I/O cards, communication cards, power supply cards, MCB, TBs and other accessories with mounting plate required for retrofitting in enclosure of existing RMHS I/O panel as per TS & Automation Configuration Diagram (ACD).
(Major component retrofitting list provided in TS clause 7.0.2 sub-clause (ii) Retrofitting Works of BLT, Skip & RMHS Automation System)
6
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Loose spare 230V AC DI card of BLT, Skip & RMHS Automation System
1
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Loose spare 24V DC DI card of BLT, Skip & RMHS Automation System
1
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-
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Loose spare DO card of BLT, Skip & RMHS Automation System
1
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-
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Loose spare 8 Channel AI card of BLT, Skip & RMHS Automation System
1
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-
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Loose spare 16 Channel AI card of BLT, Skip & RMHS Automation System
1
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-
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Loose spare 4 channel A0 card of BLT, Skip & RMHS Automation System
1
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-
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Loose spare 8 channel A0 card of BLT, Skip & RMHS Automation System
1
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Loose spare 8 channel RTD card of BLT, Skip & RMHS Automation System
1
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-
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BF Instrumentation & Stoves Hot redundant PLC system as per TS & Automation Configuration Diagram (ACD).
1
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-
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BF Instrumentation & Stoves RIO system as per TS & Automation Configuration Diagram (ACD). (IO count including spares is indicated below) Type of Signal IO Count (Nos.)
Digital Input - 320
Digital Output - 256
Analog Input - 1160
Analog Output - 60
Quantity of signal Isolator cum duplicator - 948
Quantity of signal Isolator cum duplicator - 121 Alarm Unit 50 Relay (1 in 2 out 2 NO & 2 NC) - 85
Relay (1 in 3 out 3 NO & 3 NC) - 10 Note:
i. AI signals shall be provided with signal isolator cum duplicators.
ii. DI & DO cards shall be 32 channels.
iii. Number of RIO panels required shall be as per IO count stated above.
1
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BF Pump House Hot redundant PLC system as per TS & Automation Configuration Diagram (ACD).
1
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Pump House RIO system as per TS & Automation Configuration Diagram (ACD). (IO count including spares is indicated below)
Type of Signal/ IO Count
Digital Input - 983
Digital Output - 288
Analog Input - 188
Analog Output - 30
RTD - 90
Note:
i. AI signals are not required to be provided with signal isolator cum duplicators.
ii. DI & DO cards shall be 32 channels.
iii. Number of RIO panels required shall be as per IO count stated above.
1
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-
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Engineering Laptops with software & licenses as per TS.
2
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-
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Additional 32 channel Digital Input Card along with connector & TB.
1
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Additional 32 channel Digital Output card along with connector & TB.
1
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-
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Additional Analog Input Card along with connector & TB.
1
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Additional Analog Output Card along with connector & TB.
1
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-
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Additional RTD Card along with connector & TB.
1
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-
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HMI Operator Stations as per TS & Automation Configuration Diagram (ACD).
10
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-
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Engineering Stations as per TS & Automation Configuration Diagram (ACD).
5
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HMI Operator Stations software along with licenses as per TS.
1
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-
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Engineering Stations software, and any other software along with licenses as per system requirement & TS.
1
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Anti-virus software minimum three years license as per TS.
1
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24 Port Industrial Layer-3 Managed Ethernet switch as per TS & Automation Configuration Diagram (ACD).
8
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Optical Link Modules (OLM), Light Interface Unit, patch chords, Redundant link modules, media converters, Converters, Terminators, Connectors, Network components like network interface modules, and other miscellaneous hardwares as per requirement of TS & Automation Configuration Diagram (ACD).
1
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A3/A4 printer with two spare cartridges and printer table as per TS.
1
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Fibre optic (FO) cables armoured & single mode 6C – (All 6 cores shall be terminated in LIU).
1500
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-
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Shielded twisted pair CAT5e / CAT6 cables that complies with TIA/EIA/IEC to protect against the severe disturbance as per recommendation of automation OEM. All cables shall be industrial grade.
500
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65’’ Large video Display as per TS & Automation Configuration Diagram (ACD).
4
-
-
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3KVA non-redundant UPS system along with battery bank as per TS.
6
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(2X5) KVA redundant UPS system along with battery bank as per TS.
1
-
-
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(2X7.5) KVA redundant UPS system along with battery bank as per TS.
1
-
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Training at site for 4 engineers for 5 days
20
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Control console desk (for installation of all HMI Operator Stations, engineering stations, printers etc) for Pump House control room shall be of modern & aesthetic design with Cable Management system. Control console shall have facility for post-mounted monitor arm with height adjustment for all HMI stations, Power socket outlet with spare and all hardware accessories mounting plates/ rails with tilting mechanism. Processor of Operator station & Engineering station shall be located on bottom cabinet.
Console structure shall be made of heavy-duty aluminium. Surface of console shall be made up of highly durable and high density laminate applied to a heavy duty MDF/ better board. Surface top should be fire retardant, scratch, moisture, stain and dent resistant. Control console desk shall have ergonomic design with dark base behind the operator station monitors.
Desk shall include 4 Nos. ergonomic revolving control room chairs.
1
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Following automation tools and tackles, special tools and tackles, testing instruments/ test kits, calibration equipment etc. shall be provided:
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FO splicing kit
1
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Multimeter
1
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Crimping Tools
1
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Allen keys
1
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Universal Hand-held HART calibrator
1
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Two years Spares to be supplied in compliance with above supplied items
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Power supply units
2
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32 Channel DI Card
2
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32 Channel DO Card
1
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AI Card
4
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AO Card
1
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RTD Card
1
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Weighing Card
2
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Table-2
List of equipment for “Erection supervision, Testing & Trial” by Bidder as per TS
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PLC processors, I/O cards, communication cards, power supply cards, MCB, TBs and other accessories factory wired in a mounting plate required for retrofitting in enclosure of existing BLT PLC panel as per TS & Automation Configuration Diagram (ACD).
(Major component retrofitting list provided in TS clause 7.0.2 sub-clause (ii) Retrofitting Works of BLT, Skip & RMHS Automation System)
1
-
-
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I/O cards, communication cards, power supply cards, MCB, TBs and other accessories with mounting plate required for retrofitting in enclosure of existing BLT I/O panel as per TS & Automation Configuration Diagram (ACD).
(Major component retrofitting list provided in TS clause 7.0.2 sub-clause (ii) Retrofitting Works of BLT, Skip & RMHS Automation System)
3
-
-
... More
PLC processors, I/O cards, communication cards, power supply cards, MCB, TBs and other accessories factory wired in a mounting plate required for retrofitting in enclosure of existing SKIP PLC panel as per TS & Automation Configuration Diagram (ACD).
(Major component retrofitting list provided in TS clause 7.0.2 sub-clause (ii) Retrofitting Works of BLT, Skip & RMHS Automation System)
1
-
-
... More
PLC processors, I/O cards, communication cards, power supply cards, MCB, TBs and other accessories factory wired in a mounting plate required for retrofitting in enclosure of existing RMHS PLC panel as per TS & Automation Configuration Diagram (ACD).
(Major component retrofitting list provided in TS clause 7.0.2 sub-clause (ii) Retrofitting Works of BLT, Skip & RMHS Automation System)
1
-
-
... More
I/O cards, communication cards, power supply cards, MCB, TBs and other accessories with mounting plate required for retrofitting in enclosure of existing RMHS I/O panel as per TS & Automation Configuration Diagram (ACD).
(Major component retrofitting list provided in TS clause 7.0.2 sub-clause (ii) Retrofitting Works of BLT, Skip & RMHS Automation System)
6
-
-
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BF Instrumentation & Stoves Hot redundant PLC system as per TS & Automation Configuration Diagram (ACD).
1
-
-
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BF Instrumentation & Stoves RIO system as per TS & Automation Configuration Diagram (ACD). (IO count including spares is indicated below) Type of Signal IO Count (Nos.)
Digital Input - 320
Digital Output - 256
Analog Input - 1160
Analog Output - 60
Quantity of signal Isolator cum duplicator - 948
Quantity of signal Isolator cum duplicator - 121 Alarm Unit - 50 Relay (1 in 2 out 2 NO & 2 NC) - 85
Relay (1 in 3 out 3 NO & 3 NC) - 10 Note:
i. AI signals shall be provided with signal isolator cum duplicators.
ii. DI & DO cards shall be 32 channels.
iii. Number of RIO panels required shall be as per IO count stated above.
1
-
-
... More
BF Pump House Hot redundant PLC system as per TS & Automation Configuration Diagram (ACD).
1
-
-
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Pump House RIO system as per TS & Automation Configuration Diagram (ACD). (IO count including spares is indicated below) Type of Signal IO Count
Digital Input - 983
Digital Output - 288
Analog Input - 188
Analog Output - 30
RTD - 90
Note:
i. AI signals are not required to be provided with signal isolator cum duplicators.
ii. DI & DO cards shall be 32 channels.
iii. Number of RIO panels required shall be as per IO count stated above.
1
-
-
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Engineering Laptops with software & licenses as per TS.
2
-
-
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Additional 32 channel Digital Input Card along with connector & TB.
1
-
-
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Additional 32 channel Digital Output card along with connector & TB.
1
-
-
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Additional Analog Input Card along with connector & TB.
1
-
-
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Additional Analog Output Card along with connector & TB.
1
-
-
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Additional RTD Card along with connector & TB.
1
-
-
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HMI Operator Stations as per TS .
10
-
-
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Engineering Stations as per TS.
5
-
-
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24 Port Industrial Layer-3 Managed Ethernet switch as per TS.
8
-
-
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Optical Link Modules (OLM), Light Interface Unit, patch chords, Redundant link modules, media converters, Converters, Terminators, Connectors, Network components like network interface modules, and other miscellaneous hardwares as per requirement of TS.
1
-
-
... More
A3/A4 printer with two spare cartridges and printer table as per TS.
1
-
-
... More
Fibre optic (FO) cables armoured & single mode 6C – (All 6 cores shall be terminated in LIU).
1500
-
-
... More
Shielded twisted pair CAT5e / CAT6 cables that complies with TIA/EIA/IEC to protect against the severe disturbance as per recommendation of automation OEM. All cables shall be industrial grade.
500
-
-
... More
65’’ Large video Display as per TS.
4
-
-
... More
3KVA non-redundant UPS system along with battery bank as per TS.(including OEM/ Expert supervision on call out basis.
6
-
-
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(2X5) KVA redundant UPS system along with battery bank as per TS.(including OEM/ Expert supervision on call out basis.
1
-
-
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(2X7.5) KVA redundant UPS system along with battery bank as per TS.(including OEM/ Expert supervision on call out basis.
1
-
-
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Establishment of existing DSP's Level-2 system communication with new Instrumentation PLC system & Pump House PLC system.
1
-
-
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Control console desk (for installation of all HMI Operator Stations, engineering stations, printers etc) for Pump House control room shall be of modern & aesthetic design with Cable Management system. Control console shall have facility for post-mounted monitor arm with height adjustment for all HMI stations, Power socket outlet with spare and all hardware accessories mounting plates/ rails with tilting mechanism. Processor of Operator station & Engineering station shall be located on bottom cabinet.
Console structure shall be made of heavy-duty aluminium. Surface of console shall be made up of highly durable and high density laminate applied to a heavy duty MDF/ better board. Surface top should be fire retardant, scratch, moisture, stain and dent resistant. Control console desk shall have ergonomic design with dark base behind the operator station monitors.
Desk shall include 4 Nos. ergonomic revolving control room chairs.
1
-
-
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Additional automation Testing & commissioning engineer services for post-commissioning automation works on call out basis. (This is in addition to Testing & trial run services to be provided by bidder)
100
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NOTE: 1. The quantities indicated above are estimated quantities and may vary during execution. Payment shall be made based on actual quantity executed and unit rate quoted by bidder. 2. Quantity of items indicated above can be ordered as partial lot wise considering the requirement of purchaser and front availability at site. 3. The unit rates quoted shall include all the works/ facilities/ requirements indicated in the specification against each equipment.
4. Shift wise working hours shall be followed when intimated by purchaser. 5. Price indicated against various items in Table-2 is including the man-hours required for erection supervision, testing & commissioning services.
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