GAIL India Limited Tender
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GAIL India Limited - GAIL Tender
Civil And Construction
Pipe Line Project
Eprocure
Opening Date13 Feb 2024
Closing DateCancelled
Tender AmountRefer Documents
Costs
EMD
₹ 7,26,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Summary
Contruction Of Steel Pipeline For 3 Lmc Connectivities
Description
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Contact
Tender Id
2024_GAIL_185911_1Bid Award Id
ViewTender No
GAIL/NOIDA/CnP/LMC/LAY/23-69Tender Authority
GAIL India Limited ViewPurchaser Address
-Website
http://etenders.gov.in
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Documents
BOQ Items
Complete Carbon Steel Piping Work with painting including all fittings, flanges and supply of all required gaskets, studs bolts & nuts, etc., as described below
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Transportation of all piping items from Contractor's storage point to work site complete work of fabrication, erection, painting, testing of pipes, flanges and fittings and making ready for further commissioning / start-up of carbon steel piping of all sizes and ratings including supply of all consumables, equipment, manpower and other resources and execution of, but not limited to, the following works in accordance with relevant specifications indicated in particular job specification & scope of work indicated in SCC, drawings, specification and instructions of EIC and as per all provisions of the Contract Document.
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Fabrication including cutting, edge preparation, inclusive of grinding the edges of pipes, fittings, flanges, etc. to match with the matching edges of uneven / different thickness wherever required, welding, attachment of all pipe fittings like elbows, tees, reducers. Supply of gasket & stud bolts (Below 4") & (4" and Above 4" shall be paid as per SOR), nuts, U-clamps, etc. as required for completion of job.All fittings installation shall be paid linear meter basis under this item only.
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Handling and installation of all types & size of valves including assembly of valve accessories/ Actuator, (if any) by bolting, threading or welding, supply and insertion of gaskets, nuts & bolts, nipples, tubing etc. at all elevations of pipe sleepers, supports or overhead on racks, equipments nozzle, skid & painting etc. supply of all consumables, manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of EIC including servicing / cleaning of valve wherever required.
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Installation of weldolets, sockolets, flanges, vent and drain point connection, etc., as required.
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Erection including prior cleaning, lifting, placing on pipe sleepers and supports, overhead on racks, skids and at all elevations including installation, design & fabrication of all type of supports / jump-over and carrying out connected activities for all types of valves including supply & fixing of gaskets, studs / bolts, nuts wherever required for all sizes, leveling, aligning, joining of flanges, blind flanges, connecting with equipment, nozzles, strainers, tie-in with existing piping / facilities, etc. tapping for inline instruments like pressure gauges, thermowells, sample connection, etc.
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Design and Residual Engineering
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Preparation of bill of material(BOM)
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Preparation of Construction, Fabrication, GAD, isometric and As-built drawings
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Carrying out all Non-destructive testing as required except Radiography.
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Surface preparation before application of primer by means of sand blasting including supply of approved quality of sand, manpower, machineries, tools & tackles to achieve required roughness as per specification and as per instruction of EIC.
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Painting of entire system (including aboveground all pipes fittings, flanges & accessories) suitable for Normal corrosive area environment including supply of approved paints & primers, application of primer & paints, identification lettering / numbering, color-coding, etc. as specified including rub-down & touch-up of shop primer or scrapping of shop primer wherever required by Company and providing scaffolding for all heights, etc.
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Cleaning and flushing by water / compressed air, testing of the systems including hydrostatic, pneumatic and any other types of testing as specified, draining, drying by compressed air / other methods approved by Company.
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Precommissioning & making operational all piping system and equipments.
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Commissioning Contractor scope shall provide all necessary assistance in term of supply of manpower, equipment, tools and tackles required amount of nitrogen for purging of entire terminal piping system including equipments etc. to the company during commissioning activities.
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Completion of all such work in all respects as per scope of work and as per drawings, specifications and instructions of the COMPANY and keeping the system ready in all respects for further commissioning and start-up. @Note: For Below 2" Carrying out all Non-destructive testing as required are including in this SOR Items.
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2" and below ( Sch-60/Sch-80/Sche160/XXS/XS)
100
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Above 2" to Below 12" Pipe (6.4mm to 14.3 mm)
220
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INSTALLATION OF VALVES
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INSTALLATION OF ABOVE GROUND FLANGED VALVES (BALL / PLUG / CHECK / GATE / GLOBE) AS PER DETAILS GIVEN BELOW:
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Size - 2.0 Inch, Rating - 150#/300#/600#
4
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INSTALLATION OF ABOVE GROUND BUTT WELDED/SOCKET WELDED MANUAL VALVES (BALL / PLUG / CHECK / GATE / GLOBE) AS PER DETAILS GIVEN BELOW:
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Size - 8.0 Inch, Rating - 150#/300#/600#
2
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Size - 4.0 Inch, Rating - 150#/300#/600#
1
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Size - 2.0 Inch, Rating -150#/300#/600#
4
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Size - 3/4 Inch, Rating - 800#
6
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INSTALLATION OF ABOVE GROUND GAS ACTUATED VALVES AS PER DETAILS GIVEN BELOW
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Size - 8 Inch,
1
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SUPPLY OF ASSORTED PIPE, VALVES , FITTINGS AND FLANGES
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Complete work of supply of pipes, valves, fittings and flanges including all taxes, duties, transportation and inspection charges but not limited to, the following items in accordance with relevant specifications indicated in scope of work , drawings, specification and instructions of EIC and as per all provisions of the Contract Document.
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Handling including lifting, transportation from Contractor Stores to Contractor's workshop for fabrication and/ or to work-site for field fabrication and erection for all piping items supplied by Contractor.
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CARBON STEEL (CS) PIPES
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CS Pipes 2" NB Sch XS API 5L, Gr.B, Seamless, BE / A 106 Gr.B.
40
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CS Pipes 3/4 " NB Sch 160 , A 106 Gr.B.
6
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VALVES
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Supply of Butt/Socket Welded- Female (SW) Ends Ball Valves as per PMS and Data Sheet
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Size - 2 Inch, 600#, BW Ends, Design Standard - BS EN 1SO 17292, Floating type, Full Bore Ball Valve, Lever Operated
4
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Supply of Plug Valves as per PMS and Data Sheet
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Size - 2 Inch, 600#, Flange Ends, Design Standard - BS EN 1SO 15761,
4
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Supply of Sockolet conforming to MSS-SP-97, Material - ASTM A105 and as per details given below:
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8" x 3/4", 6000#
2
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Supply of Weldolet conforming to MSS-SP-97, Material - ASTM A105 (CHARPY)-As per attached QAP in Tender and as per details given below:
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8" x 2", Thk/Sch - XS
7
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Nipple
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Supply of Nipple 3/4 inch, ASTM-106, Sch- XXS ( One side Threaded (NPT)-Male, One side socket welded)- Length : 150MM
8
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Supply of Stud & Bolts As per ASME B16.50 & 3.2 Certification
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Size- 4" #600, L -146.05 MM, Thk. 22.22 MM, NO OF STUD & BOLT-8 ,STD-STUD WITH 2 HEXAGONAL NUT, STUD MATERIAL AS PER ASTM-A193GrB-7,NUT MATERIAL AS PER ASTM-A194Gr2H, HOT DIP GALV.
1
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Size- 8" #600, L -190.5 MM, Thk. 28.575 MM, NO OF STUD & BOLT-12, STD-STUD WITH 2 HEXAGONAL NUT, STUD MATERIAL AS PER ASTM-A193GrB-7,NUT MATERIAL AS PER ASTM-A194Gr2H, HOT DIP GALV.
2
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Note: Quantity may vary as per actual
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Supply of Gasket & 3.2 Certification
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Size- 4", GASKET ,TYPE--SP. WND, SS316 with WITH GRAPHITE FILLER +CAF, 600#,
2
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Size-8", GASKET ,TYPE--SP. WND, SS316 with WITH GRAPHITE FILLER +CAF, 600#,
4
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RADIOGRAPHY
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Performance of radiographic inspection by gamma radiation as per scope of work and as per specifications in piping of all types and thickness including providing / hiring of all necessary equipments, supply of all consumables, and whatever else even though not expressly mentioned but required to perform the work as per specifications and instructions of EIC (full circle re-radiography of the repaired joint and additional radiography necessitated due to poor performance of contractor's welder shall be carried out by the Contractor at his own cost and shall not be paid extra by Company). Radiographs shall be submitted to the EIC for acceptance whose decision shall be final and binding.
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Radiography 2" NB
45
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Radiography 4" NB
4
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Radiography 8" NB
30
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RECEIVING & TAKING OVER, HANDLING, TRANSPORTATION OF PIPES , FLANGES , FITTINGS , VALVES/ FILTERING/ METERING SKIDS/PRS /PIG TRAPS & OTHER EQUIPMENTS ETC (TERMINAL / MAINLINE MATERIAL / SURPLUS MATERIAL) - ANYWHERE IN INDIA
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The Contractor shall receive and take over, Handling including lifting, Owner-supplied bare / 3 LPE Coated line pipe / Ball Valves ,Flanges , Fittings, filtering, metering, prs skid, pig traps and any other material from GAIL's designated store, inspection of material at dispatch point as well as destination point and its transportation to work-site (including transit insurance) / return of project surplus / sparable material from Project site / Contractor's store to GAIL's store / warehouse including loading on trucks / trailers, transportation, unloading & stacking on wooden sleepers at Contractor's own stock-yard near work-site(s) / GAIL store (as applicable), including arrangement of truck / trailers / cranes / other material / machinery / manpower / consumables.
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Transportation by Trailer Fix up to 0-50 KM (Weight up to 18 Ton) per trip
2
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Transportation by Truck Fix up to 0-50 KM (Weight up to 3 Ton) per trip
1
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Transportation by Truck Fix up to 0-50 KM (Weight up to 10 Ton) per trip
2
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Transportation by Trailer Capacoty 18 Ton (40' L X 8.6' W X 7' H) Beyond 50 KM in addition to SOR Item No. B005010.
4000
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Transportation by Truck (Weight up to 3 Ton) Beyond 50 KM in addition to SOR Item No. B005020.
2000
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Transportation by Truck (Weight up to 10 Ton) Beyond 50 KM in addition to SOR Item No. B005030.
4000
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Note: (1) Transportation up to 50KM shall be paid by SOR no. B005010/B005020/B005030. Beyond 50KM transportation shall be paid by SOR no. B005040/B005050/B005060.
(2) The nominal quantity of pipes, fittings and valves must be accommodated with other material like M-skid, PRS, Pig Launcher / receiver etc. if feasible.
(3) The quantities given in above item no. are tentative only and shall not be considered to be binding. The quantities may be increased, decreased or deleted as per the actual site requirement and instructions / recommendations of Owner. The unit rate shall be operated to work out the final payment to the Contractor; (4) Above price shall be exclusive GST but inclusive of all type of toll taxes & duties, transit insurance during transportation & other insurance, etc. including all financial & commercial implication as per the tender document.
(5) The weightage of material may be varies as part load or full load as per the project requirement, Bidder to be quoted the price accordingly.
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FIRE EXTINGUISHERS (Portable)
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Supply, installation and commissioning of the following fire extinguishers:
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CO2 (10 Kg) considered 1 no. for each locations
1
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10 kg capacity DCP fire extinguisher (portable) considered 1 no. for each locations
1
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6 kg capacity DCP fire extinguisher (portable) considered 1 no. for each locations
1
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4 Nos. Sand Buckets with stand & canopy considered 1 set for each location
1
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INSTALLATION OF FILTERING/ METERING/ PRS SKID/ ANALYZER AND SCRAPER TRAPS
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Installtion of above ground owner supplied Filtering , Metering , PRS Skid, Analyzer, Pig traps and other equipment at work site up to mechanical completition in all respect, inclusive of shifting within campus and painting suitable for Normal Corrosive Environment at all elevation , fixing of foundation bolts, welding wherever required, aligning, grouting, hooking-up, enabling works as required and completing in all respect as per drawings, specification and instruction of EIC. Contractor scope also include to provide commissioning assitance during pre-commissing / commissioning of filtering skid/metering skid /PRS/pig trap and other equipments. Note:
Instalation and commssioning of Instrumentation items such as Gas Chromatograph (GC) & metering panel(flow computer panel), cable laying are seperately covered under Instrumentation SOR
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Installation of above ground Filtering/ Metering/ Pressure Reducing Skid/Analyzer up to mechanical completion in all respect inclusive of painting suitable for Normal Corrosive Environment at various loactions.
1
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PADDING FOR PIPE SUPPORTS (4 Inch and Above)
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Preparation, Fabrication and erection of padding for pipe supports (for all sizes/ thickness) by owner supply material(pipes). Welding shall be done by approved welder as per Approved WPS of Station piping with Root 6010 & Hot pass 7018 .
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CS Structural Steel
50
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NITROGEN SUPPLY
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Supply of Nitrogen for preservation of Pipeline/ purging of pipeline / hookup & shut down activities .
70
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Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the Contractor; a
(2) Quantities given against individual item may be utilised / used for other consumers in same area.
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SCHEDULE OF RATES (SOR): SECTION-C [CIVIL / STRUCTURAL & ARCHITECTURAL]
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FENCING & GATE
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Supplying, fixing and tensioning in position 2.5mm(12gauge), 2 ply, 4 points, GI Barbed wire designation A-1 conforming to IS:278 in horizontal rows and cross diagonals for compound wall "Y" shaped overhang etc. with necessary GI staples, clips and pins, GI straining bolts and binding wire with all labour and materials etc. complete as per drawings, specifications and directions of Engineer-in-Charge.(The barbed wire shall be measured in linear length of the barbed wire actually fixed).
50
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Supplying, fabricating and fixing in position structural steel line posts, straining posts, struts for 'Y' shaped overhang etc. conforming to IS:2062 over brick/stone Masonry/ RCC compound walls/ columns, cutting to required size as per drawings and specifications, welding where necessary, embedding in position, holding to correct level and line, any auxiliary structure for dummy supports, drilling holes and painting as per painting specification attached with tender, cutting brick/rubble/concrete surfaces if necessary, grouting with M20 grade concrete including cost of grout with all labour and material etc. complete as per drawings, specifications and directions of Engineer-in- Charge.( All materials including cement shall be supplied by contractor)
For Normal Industrial Environment.
350
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Supplying, fabricating and fixing G.I. chain link fencing with 3.15mm dia. wire, 50x50mm diamond mesh chain link fence fabric conforming to IS:2721 fixed to steel/RCC posts/struts above ground level, including supply of chain link fencing fabric, stretcher bars, staples, etc. required for fixing the fencing, fixing of chain link fencing between straining posts, fixing of bottom of fencing to a concrete sill beams by means of hairpin beams by means of
hairpin staples, including supply and fixing line wires, complete as per drawings, specifications and directions of Engineer -in- Charge.
40
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Providing and fixing in position Steel Entrance Gates consisting of MC- 75 framework for shutters, 20mm square M.S. vertical bars welded to the framework @100mm c/c, 3mm thick M.S. sheet boxing, locking arrangement, 25mm thick, 75mm dia M.S. wheel with ball bearing including fixing the gate to RCC/ masonry by M.S. hinge arrangement (75mm x 75mm x 6mm M.S. angles, bolt, washers) and M.S. hold fast grouted with M-15 grade concrete, providing and fixing M.S. pivot,
50mm x 50mm x 6mm M.S. Tee bent to shape and embedded in road surface for gate opening track, gate stopper, painting the gate with approved shade and quality synthetic enamel paint (two coats) and a coat of approved quality primer, ensuring smooth operation of the gate etc. all complete as per attached standard drawing.
2200
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PAVER BLOCK Flooring
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Supplying and placing in position as per approved pattern of Cement Concrete Inter locking paver block 80 mm thick of approved shape, rough finish, M-25 strength of approved brand laid over the sand bed of minimum 100 mm thick. The CC interlocking blocks to be of uniform Grey colour or as approved by EIC complete in all respects , as per technical specifications and directions of the Engineer-in-charge
Note :-
1. Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials such paver blocks, sand, earth work in excavation in cutting earth in all conditions, shuttering with all bye works and sundry works.
2. To be read with in conjunction with Particular Job Specification
3.Supply of all materials and providing labour, tools and tackles are in contractor’s scope
800
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RCC HUME PIPE CULVERT
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Providing, laying, jointing and testing RCC hume pipes of 500mm dia. and np3 class for culverts, road crossing, incl. excavation in all strata up to an average depth of 1 m cutting, collars jointing in 1:2 cement mortar etc. complete as per specifications and as directed by the engineer-in charge.
5
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SAND FILLING
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Supplying and filling approved SAND of specified quality under floors, in foundations, plinths, tank foundations etc. for all depths and heights including cost of sand,royalties, transportation to site for all leads and lifts,including loading, unloading, spreading in layers of loose thickness not exceeding 150 mm,watering,ramming,compacting with mechanical compactors and/or other equipment to the specified levels to achive 85% relative density as per IS:2720 Part XIV,including preparation of subgrade to the required slope,providing testing apparatus and testing the degree of consolidation all complete as per drawings, specifications and direction of Engineer-in-charge.The rates shall be inclusive of the cost of all labour,material,equipments etc. all complete .
45
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DEMOLITION OF R.C.C./BRICKS/STONE MASONRY/STEEL WORK
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Site clearance by demolition of R.C.C./Brickwork/Stone Masonry/Stone Soling, Flexible pavements etc. along with removing the debris and disposal of unserviceable material to any lead and staking of serviceable materials, handing over serviceable material to concerned department if required as per technical specifications and direction of Engineer-in-charge. Note:
1. Rate includes cost of all labour, tools, tackles, hire charges, royalties, levies, leads, loading/unloading, transportation, water, electric power, illumination etc. complete in all respects as per scope of work, detailed construction drawings, technical specifications and direction of Engineer-in-charge. 2. Demolition of RCC/PCC/Brick Masonry/Road will be paid in NET CUM as demolished.
4
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EARTH WORK IN FOUNDATION
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Earth work in Excavation below ground level for all kinds of works in ALL TYPES OF SOIL except Rocky Tarrain as classified in specification for a depth upto 1.5m including removal of vegetation, shrubs and debris, cutting and dressing of sides in slopes, levelling, grading and ramming of bottoms, dewatering of accumulated water from any source and keeping the surface dry for subsequent works and disposal or stacking of excavated material within a lead of 100m, as directed including providing temporary supports to existing service lines like water pipes, sewage pipes, electric overhead and underground cables etc. all complete. Note: For Rocky Tarrain excavation in foundation job separate payment shall be made as per SOR available in tender.
250
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For depth beyond 1.5m and upto & inclusive of 3.0m except Rocky Tarrain. Note: For Rocky Tarrain excavation in foundation job separate payment shall be made as per SOR available in tender
150
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Backfilling after execution of the WORK to proper grade and level with selected materials from available excavated soil from spoil heaps, including re-excavating the deposited soil excavated earlier, breaking clods, laying at all depths and heights in layers of thickness not exceeding 15 Cms. watering, rolling and ramming by manual methods/ mechanical compactors to achieve 90% laboratory maximum dry density, dressing, trimming etc. in foundations, plinths, trenches, pits etc. all complete.
400
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PLAIN & REINFORCED CEMENT CONCRETE:
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Providing and laying PLAIN CEMENT CONCRETE for all depths below and upto plinth level in foundations,drains, fillings, non-suspended floors, pavements & ramps or any other works etc. including shuttering, tamping, ramming, vibrating, curing, shuttering etc. all as specified in any shape, position, thickness and finishing the top surface rough or smooth as specified and directed all complete for concrete of nominal mix 1:4:8 by volume (1 Cement: 4 Coarse Sand: 8 Crushed Stone Aggregates/Gravels with 40mm and down size graded crushed stone aggaregates.
110
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Providing and laying REINFORCED CEMENT CONCRETE OF M-25 GRADE with 20mm and down size graded crushed stone aggregates/gravel in SUB-STRUCTURE of all types e.g. foundations, footings, raft, beams, slabs, pile caps, retaining walls, jambs, counterforts, buttresses, trenches, manholes,pipe encasement, catchpits, drains, RCC pits, equipment/machine foundations, pedestals, pipe sleepers, columns, plinth beams, suspended floors, beams, staircases, landings, steps, brackets etc. (including single pour concreting upto 250m3), including cost of admixtures if used,providing pockets, openings, recesses, chamfering etc., wherever required, vibrating, tamping, curing and rendering if required to give a smooth and even surface etc. all complete (excluding the Cost of Reinforcement and Shuttering) for all depths below and upto plinth level in any shape, position and thickness etc. all complete as specified, shown and directed.
80
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CENTERING AND SHUTTERING
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Providing and fixing CENTERING AND SHUTTERING in foundations, footings, raft beams, slabs, pile caps, retaining walls, jambs, counter-forts, buttresses, trenches, equipment/machine foundations, pedestals, abutments, pipe sleepers, columns, plinth beams, lintels, suspended slabs, beams, staircases, landings, steps, non-circular tunnels/bunkers/silos/ shafts/ hoppers/liquid storage structures etc. including shuttering for single pour concreting, strutting, bracing, propping etc., keeping the same in position during concreting and removal of the same after specified period etc. for Straight/ Inclined Shuttering, keeping necessary provision for inserts, projecting dowels, anchor bolts or any other fixture etc. all complete and as specified and directed.
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i) For all depths below and upto & inclusive of plinth level.
110
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ii) For all heights above plinth level.
100
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REINFORCEMENT
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Supplying and placing in position HIGH STRENGTH DEFORMED STEEL BARS REINFORCEMENT (conforming to IS:1786, Grade Fe 415), for R.C.C. work including transporting the Steel, straightening, cleaning, decoiling, cutting, bending to required shapes and lengths as per details, binding with contractor's own 16 SWG black soft annealed binding wire at every intersection, supplying and placing with proper cover blocks, supports, chairs, overlaps, welding, spacers, fanhooks etc. for all heights and depths etc. all complete as directed.
5
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STRUCTURAL STEEL WORKS
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Supplying, transporting, storing, fabricating in position and testing/examining bolted and/or welded STRUCTURAL STEEL WORKS at all levels and locations including all builtup sections/compound sections made out of rolled sections and/or plates/bent plates in trusses, purlins, wind ties, wind girders, columns, portals, racks, frameworks, crane gantries, surge girders, bracings, floor beams, lifting beams, monorails, platforms, staircases (excluding chequered plates and gratings), ladders, stoppers, brackets, side runners, sagrods, supports for equipment and technological accesories and process piping, hand railings, posts, conveyor galleries, trestles, towers, masts, junction houses etc., cutting to required size, straightening/bending if required, edge preparation, cleaning, preheating, bolting/welding of joints, (including sealing the joints of box sections with continuous welding), finishing edges by grinding, fixing in line and level with temporary staging & bracing and removal of the same after erection, grouting with Ordinary Grout or premix free flow Nonshrink Grout as specified, including preparation and submission of detailed fabrication drawings and applying primer after fabrication as per specification (for normal corrosive environment), etc. all complete
0.65
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MISCELLANEOUS STEEL WORKS
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Supplying, fabricating and erecting in position at all levels and locations bolted, clamped and/or welded GRATING (fabricated as per standards) made out of M.S. flats/M.S. flats with M.S. rounds in walkways, platforms, stair treads etc. including cutting to required size, shape, making holes, notches, openings of required size, nosing, straightening if required, making the edges smooth, removing the burrs, fabricating clamps, fixing, welding, preparation and submission of fabrication drawings and preparing the surfaces for painting, surface cleaning, wire brushing, removal of mill scale, dust, rust, oil or grease and applying one shop coat of Red Oxide Zinc Chromate Primer after fabrication etc. all complete as specified and directed.
5
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BRICK MASONRY
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Providing and laying BRICK MASONRY WITH BRICKS OF CLASS 7.5 in cement mortar 1:6 (1 Cement : 6 Sand) in one or more brick thickness and in any shape (excluding circular/curved brick masonry) at all depths and height including the cost of materials, labour, scaffolding/ staging, sampling & testing, soaking of bricks, cutting and laying of bricks, providing recesses, making openings of any shape & size, finishing the joints flush below ground level and raking out the joints above ground level, sealing the gap between masonry and soffit of beam/slab, embedding the fittings & fixtures, curing, etc. all complete as per specifications.
65
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External Walls
Ordinary plain cement plaster Average 18mm thick 1:4 (1 cement : 4 sand). Cement supplied by the Contractor at their cost.
150
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Internal Walls
Ordinary plain cement plaster Average 12mm thick 1:4 (1 cement : 4 sand). Cement supplied by the Contractor at their cost
150
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Supplying and filling of Bouldors
-
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Supplying and filling of various sizes and type of boulders as per site requirement or as per direction of EIC. Rate involves supply, transportation, unloading at site, laying, etc. to complete the work in all respect.
15
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Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
-
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SCHEDULE OF RATES (SOR): SECTION-D [NOT APPLICABLE)]
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SCHEDULE OF RATES (SOR): SECTION-E [ELECTRICAL WORKS]
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Supply, installation, testing, commissioning of Street Lighting Fixture suitable for 250W HPMV or Equivalent LED Lamps on Lighting Poles (5mtr Height) with aluminium paint complete with mounting bracket, flameproof control gear box, internal cable from fitting to junction box, flameproof fittings etc. including civil foundation with pipe inserts for cables and connecting work, with all material and labour as per specifications, drawings and instruction of EIC. Work to be completed in all respects.
6
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Supply, installation, testing & commissioning of the complete earthing system, earth electrodes/pit, earth main ring, earthing of metering skid, electrical equipments, instrument panels, field instruments, process equipments & pipes / flanges including all associated civil work with all material & labour as per specification & drawings approved by the company. Each earthing system shall include the following.
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65mm dia 3 Mtr. Long GI PIPE Electrode with 6mm thick chequered plate cover, display board etc
4
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600x600x3mm copper plate Electrode with 6 mm thick chequered plate cover, display board etc
2
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GI Strip (50X6) mm
175
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GI Strip (25X6) mm
75
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1C 25 Sq.mm PVC insulated Cu Conductor
25
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10 SWG GI wire
10
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GI Wire, Copper wire, wire rope and all balance earthing material including copper strip (50 mmX 2 mm thick) jumper for flanges etc.as per the specification.
1
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Supply, laying, installation, termination, testing, commissioning of 1100 Volt PVC insulated, PVC sheathed and armoured / unarmoured cables in trenches, excavated underground / trays, pulling through pipes and its proper sealing including underground trench and supply of hume pipes for road crossing, etc. as required as per specifications and drawings approved by the company.
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4C X 6 Sqmm Cu conductor XLPE Insulated Armoured Power Cable of 1100V Grade
150
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3C X 2.5 Sqmm Cu conductor XLPE Insulated Armoured Power Cable of 1100V Grade
100
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Supply, installation Cable Route Marker complete in all respects.
6
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Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
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SCHEDULE OF RATES (SOR): SECTION-F [INSTRUMENTATION WORKS]
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Supply, Calibration and Installation of instrumentation items listed below:
(For details, refer instrumentation specifications)
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Pressure Gauge of different Range and rating as per site requirement
Engineering , Design, Supply, testing, installation, erection and commissioning. Also supply of erection material like SS316 tube, SS316 fittings, manifold, mounting stand and all other required material. Bourdon type with 2-way manifold, direct mount, 150mm dial, wetted part SS316, IP 65 rated, blow out protection and shatter proof heavy duty glass. range (0-150 Kg/cm2 )
2
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Temperature Gauge - skin type, direct mount as per site requirement
Supply, testing, installation, erection and commissioning. Also supply of erection material like SS armoured capillary, mounting stand and all other required material. Skin type, direct mount, 150mm dial, wetted part SS316, IP 65 rated and shatter proof heavy duty glass. ( Refer the Data Sheet attached in Technical Volume)
1
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Valve Junction Bob - Gas Over Oil Actauted Valve (GOOV) of different size and rating as per site requirement
Installation of valve junction box and their accessories inclusive of supply of necessary cable glands, terminals and complete with cabling, glanding, termination and earthing followed by testing and commissioning of complete gas over oil actuated valve.
1
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Gas Detection System (GDS)
Design, Engineering,Power consumption, Supply, configuration, testing, installation, erection and commissioning of gas detection system including point gas detectors,control unit and junction boxes. Gas detector control unit shall be installed inside the local control panel. Supply, Laying of cable inside the cable trench, cable tray for hardwired signals and power cables from gas sensors to gas detectors control unit including glanding, termination, ferruling, dressing etc. at both ends.
Supply of cable trays, installation and erection of cable trays and, supply of erection materials, cable ferrules, cable lugs, cable tie.
1
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IR type, Flame proof, IP-65, housing material SS316 without display, range 0-100% LEL point hydrocarbon gas detector.
2
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Hooter, electronic multi-tone, IP-65, Ex'd' and epoxy coated aluminium housing material.
1
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Beacon, electronic stroboscopic type, IP-65, Ex'd' and epoxy coated aluminium housing material.
1
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Manual Call Point (MCP), electronic, 24 VDC power, IP-65, Ex'd' and GRP/aluminium housing material
1
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Junction box
1
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Cables, Cables Trays and Junction boxes
Supply, laying, installation, erection of signals cable from pressure transmitters, temperature transmitter to junction boxes, junction boxes to local control panel (LCP) and LCP panel to RTU including glanding, termination, ferruling, dressing etc. at both ends.
Laying of cable from remote operated valve junction box to local control panel (LCP) and LCP panel to RTU including glanding, termination, ferruling, dressing etc. at both ends.
Supply of cable trays, cables glands, junction boxes, erection materials, cable ferrules, cable lugs, cable tie.
Installation and erection of cable trays and junction boxes
Preparation of cable trench for burying cable, excavation, restoration of trench and compacting. Supply and laying of bricks and sand, pipes at all the crossings etc.
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1P X 1 .5 Sq. mm Over all Screened
150
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1Q X 1 .5 Sq. mm Over all Screened
150
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12P X 0 .5 Sq. mm Individual Screen & Over all Screened
150
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3C X 2 .5 Sq. mm Power cable
150
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Serial communication cable, Modbus RS - 485, PVC Sheathed, 4 pair
10
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Junction Box
'Flameproof Junction box as per specification with Plug and suitable for cable entries of single pair and multi pair cable as per the Instrument cable schedule
1
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Cable Trays (60 mm wide x 30 mm height)
50
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Cable Trays (100 mm wide x 30 mm height)
50
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Multi cable Transit (MCT) block with stay plate and module as per the approved datasheet
1
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Canopy
4
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Metering skid with PRS Testing & Commissioning assistance (For instrumentation part )
Testing & Commissioning of telemetry interface panel (TIC) , Gas Chromatograph (GC) & metering panel(flow computer panel) either in field or in control room , Laying of cables from skid JB to metering panel and /or GC panel/TIC and metering panel and /or GC panel to RTU including glanding, termination, ferruling, dressing etc. at both ends and commissioning assistance.
Supply of cable trays if any, installation and erection of cable trays, cable ferrules, cable lugs, cable tie.
Making of cable trench, excavation, restoration of trench, supply and installation of bricks and sand, pipes at all the crossings etc.
, arrangement of nitrogen cylinders (for skid testing), PSV testing (through authorised agency).
1
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Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
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SCHEDULE OF RATES (SOR): SECTION-G [TELECOM WORKS]
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System design, Inspection & factory testing, FAT, SAT, training, installation, commissioning, Trial run, pre-factory tests, packing, forwarding and supply of all goods including commissioning spares & documentation, pre-commissioning activity for telecom
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Supply, of 24 Fibre Composite armoured Optical Fibre Cable drum (6 fibre G-655 & 18 fibre G-652) and Blowing of Optical Fibre Cable inside HDPE Duct All activities pertaining to Blowing of Optical Fibre Cable in same pipeline trench directly (after testing drum at site), through CS / HDPE conduits along the pipeline also at crossing cable, sealing using all materials required, including laying of warning mats, etc. as per direction of EIC
50
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Supply of jointing closure 24 Fiber, 2 way including all accessories (3M, Siemens, Raychem make only)
1
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Supply of 40mm ID permanently lubricated HDPE telecom duct as per technical specifications including manufacturing, factory testing, inspection, packaging, forwarding transportation, insurance, receipt and storage at site and Laying of HDPE Telecom Duct: Laying of 40mm HDPE Ducts in same pipeline trench direct buried or cased crossing through CS / HDPE conduit in all type of soil & terrain, excavated as required, padding, backfilling, etc. including supply of HDPE Duct accessories required including plastic couplers, end plugs, cable sealing plugs, end caps, etc. suitable & sufficient for above supplied ducts, cleaning and sealing of ducts at the end laid drum lengths, preparation and supply of cable blowing pit at each Km jointing of HDPE conduit, testing OD HDPE Duct and accessories after laying preparation of report and final drawing and documents as per specification, joint location marking, erection accessories, as-built, etc.
50
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Telecommunication Site Work
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Supply and laying of GI Pipe (4") at crossings for protection of OFC / HDPE duct
1
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Splicing, Jointing of Optical Fiber Cable (Including Supply and Installation of jointing pits including sand, etc. & joint markers)
1
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Supply of FTC with pig tails other accessories for termination of OFC - 24 Fibre in the Telecom Room
1
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Installation of FTC & Wire mesh, termination of OFC on FTC / DDF inside telecom room, splicing with steet fibre, fibre test, OTDR test, power testing of laid OFC, identification of fault, rectification, earthing, final testing and commissioning, preparation of reports, etc. work complete in all respect with all necessary accessories for all location till final Handing Over and Taking Over by Owner of laid OFC.
1
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Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.
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Net Total Amount excluding GST
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GST (CGST&SGST/UTGST or IGST) in percentage (%) on Net Total Amount
1
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