Uttarakhand Cooperative Dairy Federation Limited Tender
View complete overview of Uttarakhand UCDF Tender
Uttarakhand Cooperative Dairy Federation Limited - UCDF Tender
Machinery and Tools
Electrical and Electronics
Eprocure
Opening Date15 Jan 2019
Closing Date29 Jan 2019
Tender Amount₹ 50,00,000
Costs
EMD
₹ 1,00,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Description
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Contact
Tender Id
2019_UCDF_14741_2Bid Award Id
ViewTender No
04/ UCDF//2018-19, Date-14.01.2019Tender Authority
Uttarakhand Cooperative Dairy Federation Limited ViewPurchaser Address
-Website
http://https://ucdfaanchal.org/
GEM & Bid Advisory Services
Get portal registration, tender bidding, product/service listing or vendor/MSME certification services at a nominal cost
Documents
BOQ Items
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M.S. Accumulators of suitable size for Ice Bank Tank Coils with liquid feed
assembly comprising of the expansion valve, by pass arrangement, strainer,
Electronic level Controller, Liquid Line Solenoid Valve, oil drain valve, suction line isolating valve etc. The Accumulator shall be insulated with 60mm thick high
density insulation & should be Aluminium cladded.
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FRP type Chilled Water Tank Covers in suitable sections for easy removal & fixing arrangements. The construction is made of wooden frame, sand- witched with high density Insulation and covered with marine plywood on both sides. The Covers are finally given a thick layer of FRP coating all around.
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Chilled water Agitators 22”dia x 5’-0” long driven with 5 HP motor with V-Belt driven arrangement with guide plates and drum etc. Suitable structural materials for mounting the motors to make the structure sturdy so that there should be no vibration during operation of the Agitator.
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Water circulating pumps Monobloc type of 15 HP motor to deliver 105,000 LPH water flow rate at 28 MWC for Chilled Water circulation. The new IBT shall be connected with the old chilled water pipe lines for the process section. Suitable Make- Bharat Bijlee, cropmpton, kirloaker or equivalent reputed make.
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GI ‘B’class/MS ‘C’ class as desired complete with butterfly valves, Non-Return valves, Pot Strainers, fittings etc. to interconnect the new Ice Bank Tank, Pump. Necessary supports, clamps, gaskets, flanges Nut & bolts etc. shall be provided. The New Chilled water lines shall be connected with the existing chilled water delivery header as well as suction header at suitable place as per the site conditions. The size of Chilled Water lines of 5” dia is to be extended from new IBT to the existing suction header as well as discharge header of the old system.
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The old Ice Bank Tank coils are corroded and need replacement. The water holding capacity of the tank is apox. 95,000 LTR. The existing coils are spread into for sections. The scope involves removal of old IBT Coils, painting of IBT and some repairing of IBT is also required. Modification of both the Accumulators is also required to improve suction and liquid connections. Necessary repair of Insulation / cladding over the Accumulators shall also be required. The old IBT coils are to be removed by the bidder and new IBT coils to be placed in it. The IBT Coils design shall be the same as existing ones and the apox. Length of new IBT Coils is 2100 RMT. However the interested parties can visit the site for any clarifications. The cleaning of IBT shall be carried out by Milk Union Lalkua after the coils were removed by the contracting Company.
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PHE type Ammonia Condenser of 175TR capacity to add to the capacity of existing PHE Condensers. The preferable make should be /IDMC/GEA/Kelvion / ALFA Laval. The model should be selected to add capacity in future, if required, by 15-20%. The port size should be 150mm while selecting the model of the PHE Condenser.
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FRP Type Cooling Tower of 200 TR capacity of reputed make ( ISO-9000 )
Should be supplied.
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Water circulating pumps Monobloc type with 15 HP motor to deliver 1,33,000 LPH water flow rate for condenser water circulation. ( 1W + 1S ). The pumps should be mounted on M.S. Chanel structure complete with G.I. Covers for protection from rain. Suitable Make- Bharat Bijlee, cropmpton, kirloaker or equivalent reputed make.
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GI ‘B’class/MS ‘C’ class as desired complete with butterfly valves, Non-Returnvalves, pot strainers, fittings etc. to interconnect condenser, Cooling Tower & Pumps necessary supports, clamps, gaskets, flanges Nut & bolts etc. should be provided.
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Ammonia Pipes, Valves & Fittings M.S. ‘C’ class pipes to interconnect the IBT Coils, headers, flanges, Nut & Bolts etc. to connect the Coils with the existing Refrigeration plant. The New IBT shall be at a distance of apox. 60M away from the Refrigeration Plant. The liquid line shall be apox.48M for the new IBT from the Receiver. This includes all the consumables goods in the scope of the Contractor. The new Ammonia Receiver shall be commissioned with new IBT and PHE Condenser and later on it will be interconnected with old Receiver and PHE Condensers etc. This should be planned in such a way that the required shut down time could be reduced to the minimum to hook up the new system with old system.The new PHE Condenser, New Receiver and New IBT shall be tested and commissioned first and later on shall be hooked up with the old Refrigeration system.
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Ammonia Receiver having apox. 2400 LTR. Capacity in suitable size to circulate liquid ammonia refrigerant for the system complete with the following valves, fittings and safeties etc. The plate thickness should not be less than 16mm
- Liquid inlet & Liquid outlet isolating valves.( 3” & 2” )
- Safety relief valve with isolating valve.
- Pressure gauge with isolating valve.
- Gauge glass valves, glass, metallic guard and isolating valves in addition.
- Ammonia charging line with valve.
- Pressure equalizing & Oil drain valve
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Modification of existing Ammonia Receiver by replacing the Liquid Inlet & Liquid Outlet Valves with higher sizes depending upon the increased and total capacity of the Refrigeration system. A necessary shut down shall be arranged by the Milk Union Lalkua at appropriate time so that the working of running Dairy should not get hampered. New Gauge Valves with Gauge Glass if needed shall be replaced. This will be possible when the new Ammonia Receiver shall be put into operation.
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Liquid Feed Assembly for New IBT – 2 Set, The size of Liquid Assembly should be of 25mm dia valves & fittings, The controls as specified below for the new Ice Bank Tank / Accumulators (2 Set) shall be as per the details given here under:
- Electronic Float Level Controller Castle make - 2 Nos. - Ammonia Solenoid Valves for IBT’s 1” size - 2 Nos. - Electronic Temperature Indicators for IBT - 2 Nos. With PT-100 Sensors of reputed make.
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Motor Control Centre for the Refrigeration Equipments comprising of MCCB/Switch Fuse Units, starters for all motors & pumps. All the components shall be of L&Tmake complete with voltmeter, ammeters, indicating lights etc. Suitable capacity of Bus Bar, indicating lights, voltmeter, ampere meter with selector switches etc. The Panel should be fabricated from 14 G CRCS sheet and shall be designed for front operation. The New Compressor Motor, Condenser water pump, Chilled water pumps, Agitator Motors, Controls. The Panel should be powder coated in Siemens Grey shade. The incoming supply power cable to the MCC panel shall be provided by Milk Union Lalkua. The Star
-Delta Starter suitable for 125HP Compressor motor should also be incorporated
for future expansion for a Compressor. Some spare boxes should also be kept be kept for expansion.
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Electrical and Electrical wiring materials comprising of Aluminium Armoured cables, control cables, trays, conduits, thimbles, glands etc. for the termination of new pumps and Agitators motors & controls etc. The Incoming supply to the new MCC Panel shall be carried out by Milk Union Lalkua.
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Insulation materials comprising of expanded polystyrene, bitumen, tarfelt required for ice bank tank 100mm thick in two layers each of 50mm thick. For the application of floor insulation, the surface should be cleaned first, apply a coat of bituminized primer and first layer of Tarfelt with bitumen should be laid down. Then first layer of insulation with bitumen, followed by second layer similarly and finally covering all around with Tarfelt to make it like a sand witch. For the side wall insulation of the tank, the surface of the IBT should be cleaned thoroughly given a bituminized primer coat followed by first layer of insulation with bitumen and similarly the second layer of insulation. The Concrete work over the base insulation shall be carried out by the Milk Union Lalkua.
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Low temperature pipe line insulation for Ammonia suction lines and chilled water lines comprising of pipe section insulation, bitumen, hardware like steel screws etc. The insulated pipes shall be finally cladded with Aluminium sheet.
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The new PHE Condenser is to be connected with / hooked up with the existing CIP system. Anything required to be modified, shall be in the scope of the Contractor.
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