Uttar Pradesh Jal Vidyut Nigam Limited Tender

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Uttar Pradesh Jal Vidyut Nigam Limited - UPJVN Tender

Works
Machinery and Tools
Eprocure
Opening Date28 May 2024
Closing Date13 Jun 2024
Tender Amount₹ 30,78,315 
Notes
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Costs

Description

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BOQ Items

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Supply of new gate end Sprocket with keys (as per sample), complete in all respect. Note:-1.Material composition,dimensions & profile of New Sprocket & it's teeth and keys etc. should be exact same as old/undamaged sprocket & keys. 2.Contractor has to submit material composition report & detailed Drawing of old and newly supplied Gate End Sprocket with Keys before supplying new sprocket. 3.Third party inspection alongwith Nigam’s Engineer has to be carried out by the contractor for material composition testing of old and newly supplied Gate End Sprocket with Keys before supplying new sprocket. 4. Some Approximated dimensions of Sprocket are as:- i)Chain pitch -08 inches. ii)Number of teeth-09. iii)Sprocket Pitch circle dia-540 mm. iv)Tooth top circle dia-670 mm. v)Tooth root circle dia-400 mm. vi)Sprocket roller inner/bore dia -240 mm. vii)Sprocket roller outer dia -400 mm. viii)Sprocket roller length- 388 mm. ix)Hoist Shaft dia -240 mm.

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Supply of new gate end bearing (23156) SKF make, complete in all respect.

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Supply of new side end bearing (22232) SKF make, complete in all respect.

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Supply of Complete adapter assembly for gate end bearing 23156 SKF make and new plummer block seals alongwith new Locating rings, complete in all respect.

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Supply of Complete adapter assembly for side end bearing 22232 SKF make and new plummer block seals alongwith new Locating rings, complete in all respect.

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Fitting of newly supplied gate end bearing 23156 SKF make, adapter assembly with plummer block sealing and locating rings after applying suitable Grease, complete in all respect.

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Fitting of newly supplied side end bearing 22232 SKF make, adapter assembly with plummer block sealing and locating rings after applying suitable Grease, complete in all respect.

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Fitting of newly supplied Gate end sprocket with it's new keys in position on Hoisting shaft, complete in all respect.

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Repairing of damaged hoisting shaft structure as- foundation MS channels (02 Nos.), counter weigth guides( 02 Nos.), chain tooth guide frames (03 Nos.), chain roller pin rest frames (03 Nos.), chain covers (03 Nos.) etc., complete in all respect.

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Lifting of Hoisting shaft with sprockets and plummer block assemblies and placing in on the pedestals in correct position, complete in all respect.

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Replacement/Repairing works of Bye Pass Gate Chains Supply of new gate end sprocket Chain Roller Pins (as per sample), complete in all respect. Note-1. Material composition, dimensions & profiles of gate end Chain Roller pins should be same as old/undamaged Chain Roller Pins 2.Some Approximated dimensions are as:- i) Chain Pin Dia- 75 mm ii) Pin length - 280 mm iii) Chain Roller dia- 80 mm iv)Chain Roller length- 85 mm

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Supply of new Gate end sprocket Chain locking rings (as per sample), complete in all respect. . Note- Material composition,dimensions & profiles of Chain locking rings should be same as old/undamaged Chain locking rings.

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Supply of new Gate end sprocket Chain link plates (as per sample), complete in all respect. Note- 1.Material composition, dimensions & profiles of Chain link plates should be same as old/undamaged Chain link plates. 2.Some Approximated dimensions are as:- i)Chain link plates thickness-12 mm ii) Chain link plates width- 140 mm iii)Chain link plates length along pin centre-380 mm. iv)Chain link plates length at edge-310 mm. v)Chain link plates pin hole Dia- 72 mm

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Supply of Counter weight Chain Roller Pins (as per sample), complete in all respect. Note- 1.Material composition, dimensions and profile of Counter weight Chain Roller Pin should be same as old/undamaged Chain rollers . 2.Some Approximated dimensions are as:- i) Chain Roller dia- 50 mm ii)Chain Roller length- 85 mm iii) Chain Pin Dia-40 mm iv)Chain Pin length -220 mm

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Supply of Counter weight Chain locking washers fitted at both ends of chain pins (as per sample), complete in all respect. Note- Material composition, dimensions and profile of Counter weight Chain locking washers should be same as old/undamaged Chain locking washer .

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Supply of Counter weight Chain link plates (as per sample), complete in all respect. Note-1. Material composition, all dimensions and profile of Counter weight Chain link plates should be same as old/undamaged Chain link plates. 2.Some Approximated dimensions are as :- i)Chain link plate thickness- 06 mm ii) Chain link plate width- 88 mm iii)Chain link plates length along pin centre-220 mm. iv)Chain link plates length at edge-170 mm. v)Chain link plates pin hole Dia-42 mm

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Dismantling of all parts of Gate end chain (01 No.) & Counter weight chains (02 Nos.) and then cleaning/Srubbing/Grinding/machining for making perfect size and shape, complete in all respect.

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Assembling and fitting of all parts of Gate end chain (01 No.) & counter weight chains (02 Nos.) with replacement of all damaged parts with newly supplied parts after applying suitable grease,complete in all respect.

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Repairing of existing sprocket chain guide (03 Nos.) to provide proper clearance between chain links and guide for smooth movement of chain in guide without any obstruction, complete in all respect.

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Fitting of gates end/counter wt. chains and lifting of shutter in position and taking out chain Pulley Block after inspection, complete in all respect.

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Works on Turnbuckles of Counter weight Dismantling of old Counter weight height adjustment turnbuckle, complete in all respect.

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Supply of New Counter weight height adjustment turnbuckle (as per sample),complete in all respect.

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Fitting of newly supplied counter weight height adjustment turnbuckles in counter weight lifting link after removing old turnbuckles, complete in all respect.

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Cleaning work Blocking of under water trash rack & counter weight filling valve chamber water passage by professional divers and cleaning of silt, sand, algae and other trashes from counter weight filling valve chamber after draining all accumulated water from chamber and throwing them outside of power House premises, Complete in all respect.

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Cleaning of silt, sand, algae and other trashes from bye pass gate inside/outside frames after draining all accumulated water on outside and inside frame of bye pass gate and throwing them outside of power House premises, Complete in all respect.

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Works on Side seals and Associated fittings Removal of side seals, jammed nuts, bolts & side plates, complete in all respect.

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Smoothing of metal surface of embedded wall plates of byepass gate , complete in all respect. .

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Supplying and Fixing of new rubber seals manufactured as per IS-11855, complete in all respect. Note :- 1.Size of new seals should be same as installed earlier in Bye pass Gate. 2.Some approximated dimension are as:- 80mm x 10mm & 7200 mm long.

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Supplying and Fixing of newly supplied rubber seal with stainless steel bolts M16x100 alongwith 1 no. spring washer and two nos. plain washers of standard make, complete in all respect.

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Replacement of side plates at free end of gate (size of plate 3664mmx40m x6mm) with new one, complete in all respect.

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Replacement of side plates at engaged end of gate (size of plate 720 mm x 40mm x 6mm) with new one, complete in all respect.

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Replacement of end plates at free/lifting end of gate (size of plate 7200 mm x 40mm x 6mm) with new one, complete in all respect.

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Works on Hinge/Bottom seals and Associated fittings Suppy of new cast steel Rotating/fixed hinge with steel pin & Bush Bearing assembly for replacement of broken Hinges/Pins/Bush Bearings, complete in all respect. Note :-1. Size of New Hinge/Pin/Bush bearing should be same as installed at present in Bye Pass Gate . 2. Some Approximated dimensions of New Hinge/Pin/Bush bearing are as:- i) Hinge Inner Dia.-40 mm ii) Hinge Length -140 mm iii) Pin Dia & length -35mm & 300 mm iv) Bearing ID ,OD & Length -35mm,40mm &140 mm

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Dismantling & Repairing of all old rusted/damaged Cast Steel Rotating/Fixed hinge with pin & Bush Bearing assemblies (33 Nos.) and then assembling the repaired Rotating/Fixed hinge with pin & Bush Bearing, complete in all respect.

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Supplying and Fixing of new rubber seals manufactured as per IS-11855, complete in all respect. Note :-1.Size of new seals should be same as installed earlier in Bye pass Gate. 2.Some approximated dimension are as:- 320mm x 10mm & 9500 mm long.

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Supplying and Fixing of newly supplied rubber seal with stainless steel bolts M16x80 alongwith 1 no. spring washer and two nos. plain washers of standard make, complete in all respect. .

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Supplying and Fixing of new steel strip of size 9500mmx40mmx6 mm,complete in all respect.

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Repairing works on Gate sluice Valves Dismantling of gate valves, their repair & replacement of seal rings etc. Replacement/Repair of valve spindle and it's nut to make valve operative, complete in all respect. Fixing of Repaired valve with existing system by new nuts & bolts of size M20 x 100, complete in all respect. Testing of valve for leakage, complete in all respect. Note:- Nos. of Valves (size 300mm) = 03

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Painting of Bye pass gate and other structures Epoxy painting of Bye pass Gate No.01, Counter weight frame & link plates, chamber cover jali, gate sluice valve assemblies etc. after surface preparation (approximated paint area is 300 sq.meter),complete in all respect. The Broad scope of work is given below :- ►Surface preparation by cleaning of old and rusted surface through emery paper, scratching with steel strip and grinding. ►Applying one coat of Epilux-4 zinc rich primer. ►Applying two coats of Epilux-5 coal-tar paint. All material,labour & T&P will be provided by firm.

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Enamel Painting of hoisting shafts chains guides, covers, hoist shaft structure etc. after surface preparation (approx. paint area 20sq.meter),Complete in all respect. The Broad scope of work is given below :- ►Surface preparation by cleaning of old and rusted surface through emery paper, scratching with steel strip and grinding. ►Applying one coat red oxide primer. ►Applying two coats of enamel paint. All material,labour & T&P will be provided by firm.

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Taking out stop log sleepers for removal of sealing of Bay. Taking out of stop log sleepers from C-channel guides of bye pass gate with the help of professional divers & other special arrangement and putting it in site store including of removal of all sand,clay,PVC plastic sheets etc. between sleepers,complete in all respect.

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Testing of gate & fixing hoist covers in position. Testing after Alignment & Balancing of Counter weight with Bye pass gate No. 01 and then fixing hoist covers in position, complete in all respect .

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Crompton make MCCB, 250V, 40Amp, Cap.-10KA

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