Uttar Pradesh Cooperative Sugar Factories Federation Limited Tender

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Uttar Pradesh Cooperative Sugar Factories Federation Limited Tender

Works

Civil And Construction

Eprocure

Saharanpur, Uttar Pradesh

Opening Date1 Jul 2022

Closing Date8 Jul 2022

Tender AmountRefer Documents

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Costs

EMD
₹ 25,000
Document Cost
₹ 590
Tender Fee
Refer Documents

Description

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Tender Id
2022_KSCMN_712029_1
Bid Award Id
View
Tender No
CE/1/2022-23/0012
Tender Authority
Uttar Pradesh Cooperative Sugar Factories Federation Limited View
Purchaser Address
-
Website
http://http://www.upsugarfed.org/

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Documents

Tender Notice-21.4 MBTendernotice_2.pdf

TENDER DOCUMENT

Tender Notice-1481.7 kBTendernotice_1.pdf

NIT

BOQ-1435.2 kBBOQ_1145867.xls

BOQ

Document-147.2 kBTender_Detail_2022...Tender_Detail_2022_KSCMN_712029_1.html

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BOQ Items

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Dismantling fabrication & fitting of complete new casing of ID Fan with cone of Boiler. For 40 ton boiler

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Fabrication & erection of runner supporting box below at old MBC/New MBC/Cross carrier/ bagasse elevator.

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Replacement of worn out Bottom & side plate of Bagasse carrier/ Bagasse/Elevator/ cross carrier/ RBC/IRC by MS/SS plates

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Replacement of worn-out ducting dampers of I.D./ FD Fan, and other ducting with levers and bushes

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Inside & outside cleaning & painting of boiler chimney in double coat.

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Replacement of worn-out ducting of flue gas

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Fabrication & fitting of bagasse/ash chute for new & old boilers

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Reparing of wet scrubber shell demister of the 20, 30 & 40 Tons Boiler

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Repairing of Rack of Boiler Chain. For New Boiler

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Repairing of Rack of Boiler Chain. For Old Boiler

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Fabrication & fitting of bagasse sliding gate for bagasse Carriers

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Fabrication & Erection of the bagacillo impeller with trial.

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Dismantling cleaning, painting & hydraulic testing & fitting of Economizer coil of 20 Ton Boiler.

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Dismantling of MS plates of boiler side wall, economizer and boiler roof for replacement of boiler tubes. Dismantled old plates to be fitted with minor repair/patching after replacement of boiler tubes.

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Complete dismantling, fabrication and erection of boiler MS chimney with associated ladder sampling platform etc as per existing or as instructed by Chief Engineer

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Replacement of runners of new MBC /old MBC /bagasse Elevator /Cross Carrier & RBC

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Welding on teeth of new MBC /old MBC / bagasse Elevator /Cross Carrier & RBC chain sprocket to be done& teeth to be made as per profile

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Repairing of clarifier with drive Arms of 40 Ton Boiler Wet Scrubber.

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Repair of boiler ID Fan casing & successful trial.

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To replace worn out blower casing of boiler D.M.Plant

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To replace worn out bagasse blower casing at bagasse elevator

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Complete hardfacing of ID Fan Impeller

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Dis., Fab. & Erection of New Boiler I.D. Expantion Joint

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Dis. Cleaning , Repair & fitting of 20,30 & 40 Ton Boilers internal fitting,

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Replacement of worn out Beam Size- 4”/5” of Boiler No.1 & 2 Farnace and chamber.

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Fabrication of Bagasse Feeding Jantra of Tractor

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Fabrication & fitting of bagasse chute at belt conveyor

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Dismantling,fabrication and fitting of worn out portion of Boiler No.4 & 5 Fly Ash Arrester shell

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Fabrication of new racks for boiler chain. (A) New Boiler (B) Old Boiler

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Reparing of Grade Bars of the 40 Tons Boilers

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To replace worn out bagasse blower casing at bagasse elevator

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Replacement of worn out teeth of bagasse feeder rotating drum of boiler no-3,4 & 5 with satisfactory trial

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Modification/ upliftment of the bagasse belt coveyor no.2 as instructed by Chief Engineer

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Dismantling, fabrication & erection of ID. Fan blade with Back Plate, Ribs and suction cone. (A) 20 Ton Boiler (B) 30 Ton Boiler (C) 40 Ton Boiler

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Patching & strengthening of M.S. Chimney shell of 30 Ton Boiler

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Fabrication & fitting of chain guide of new MBC /old MBC /bagasse Elevator /Cross Carrier & RBC

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Fitting of new 8mm thick MS plate ring on base plate of boiler ID fan impeller for strengthening

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Dismantling,fabrication and fitting of worn out portion of old feed tank of Boiler No.1,2& 3

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Replacement of worn out MS Beam and Channel arrangement Size- 4”/5” of Boiler No.1 & 2 arch.

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To replace worn out blower casing of boiler D.M.Plant

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Dismantling,fabrication and fitting of safty valve worn out discharge assembly with proper support

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Schedule Work

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Dismantling of M.S. Pipe Line including bend/flange etc Up to 12” dia

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Fabrication & Erection of M.S. Pipe Line Up to 12” dia

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Fabrication & Erection of Bend up to 12” dia (MS)

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Fabrication & Erection of Nipple up to 12” dia (MS)

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Fabrication & Erection of Cross up to 12” dia (MS)

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Fabrication & Erection of Tee up to 12” dia (MS)

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Fabrication & Erection of Flange up to 12” dia (MS)

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Fabrication & Erection of Blind up to 12” dia (MS)

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Fabrication & Erection of Reducer up to 12” dia (MS)

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Fabrication & Erection of Elbow up to 12” dia (MS)

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Fabrication & Erection of Bend up to 12” dia (SS)

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Fabrication & Erection of Nipple up to 12” dia (SS)

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Fabrication & Erection of Cross up to 12” dia (SS)

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Fabrication & Erection of Tee up to 12” dia (SS)

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Fabrication & Erection of Flange up to 12” dia (SS)

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Fabrication & Erection of Blind up to 12” dia (SS)

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Fabrication & Erection of Reducer up to 12” dia (SS)

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Fabrication & Erection of Elbow up to 12” dia (SS)

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Dismantling of valve up to 12” dia

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Fitting of valve up to 12” dia

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Dismantling of valve above 12” dia

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Fitting of valve above12” dia

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Dismantling Fabrication & fitting of man hole

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Fabrication & Erection of Bend above 12” dia

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Fabrication & Erection of Nipple above 12” dia

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Fabrication & Erection of Tee above 12” dia

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Fabrication & Erection of Flange above 12” dia

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Fabrication & Erection of Blind above 12” dia

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Fabrication & Erection of Reducer above 12” dia

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Fabrication & Erection of Elbow above 12” dia

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Dismantling of M.S. Pipe above 12 “ dia

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Fabrication of M.S. Pipe above 12” dia

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Erection of M.S. Pipe above 12” dia including bend flange & nipple etc.

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Dismantling of old worn-out Platform

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Fabrication & erection of platform by using old plate

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Fabrication & erection of Cat Ladder

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Fabrication & erection stair case

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Fabrication & erection of railing from old Material

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Fabrication & erection of railing from old Material

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Fabrication & erection of unvested type ring over evaporator vapour pipe/Pan vapour Pipe

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Dismantling of S.S. Pipe Line with bend & flange

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Fitting of S.S. Pipe Line with bend & flange.

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Dismantling of MS heavy structure / Tank

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Dismantling of MS Light structure

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Fabrication & Erection Light structure

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Fabrication & Erection heavy structure

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Fabrication of Pump bed with Pump, Reduction gear & motor alignment up to 30 H.P.

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Fabrication of pump bed with pump, reduction gear box & motor above 30 HP

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Dismantling, fitting and expanding of SS/Brass tubes with satisfactory hydraulic testing for quad/ J. Heater/ Vapour Cells

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Dismantling, fitting and expanding of SS/Brass tubes with satisfactory hydraulic testing for Pan Tube

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SS Plate lining in different size of equipments.

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Dismantling, cleaning & fitting of MS Pipe Line with bend, flange , nipple etc.

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Fitting of MS pipe line with bend, flange ,nipple etc

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Fabrication & Erection of complete Square / Rectangular Tank/Round with conical Bottom

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Fabrication & fitting of MS Coil (coils are to be duly bend and not offset pipe welding .Offset welds shall not be treated as coils but as pipes )

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Fabrication & fitting of SS Coil

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Welding work for various equipments in B/H

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Dismantling , Fabrication & fitting of new Cone and umbrella anywhere in the factory. Cone up to 01 Mtr. Dia

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Dismantling, Fabrication & fitting of new Cone and umbrella any where in the factory. Cone above 01 Mtr. Dia upto 2.5mtr dia.

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Dismantling , Fabrication & fitting of new Cone and umbrella any where in the factory, Cone above 2.5 Mtr. Dia

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Fabrication and Patchwotk of equipments using old/ New MS plate by 6/8 mm thick plate over round vessels/any vessels

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Mill House

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Cutting of Cheveran Grooves on Mill Rollers

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Cutting of pine apple grooves on Mill Rollers.

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Replacement of Runners of cane carrier ,S.RC & IRC MBC and RBC and cane un loader power supply angle

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Fabrication of Racks of S.RC & IRC and due modification of wear plate arrangement using metlon pads

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Repair of S.RC & IRC Racks and due modification of wear plate arrangement using metlon pads

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Welding of worn-out holes of Block type chain Link, Rack holding square and due re drilling of holes

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Replacement of worn-out boot of SRC& IRC

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Fabrication of new juice rings

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Dismantling, Grinding & erection of the square bar of cane un loader

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Welding on Wearout Mill and GRPF crown pinion Teeth as per profile.

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Fabrication and replacement of new Mill Juice/ water imbibitions box/distributer.

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Fabrication. & erection. of Mill roller feed & discharge bearing cover from 10 mm/ 8mm plate.

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Fabrication & Erection of runner supporting box below runner at IRC, SRC & cane carrier, MBC and RBC and Bagasse elevator.

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Replacement of worn out deflector plate and top plate of cane chopper/ cane leveler /Fibrizer by M.S. plate/ ss lining plates along with strengthening.

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Replacement of worn out MS bottom plates of SRC & IRC. RBC/MBC etc

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Fabrication & erection of cane carrier chain side angle.

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Fabrication & erection of return cane carrier chain supporting runner/chain guide.

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Fabrication & Erection of worn out MS Plate of truck Tripler, SRC, IRC & cane carrier side plate.

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Sprocket teeth repairing and strengthening with extra support of IRC/SRC/Elevator/MBC/RBC

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Repair & hard facing of Auxiliary cane carrier Kicker /Pusher

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Welding & Hard facing on wear out under feed roller teeth, side & Shell of roller.

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Replacement of worn-out Juice screen Plate of screw bagasse conveyor at mill

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New SRC Coupling with RG Box & Motor bed along with Sproket plumber block fitting & other works as required is to be done with successful trail

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Repair and hard facing on cane leveller/ chopper hubs

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Repair & hard facing on wear out fibrizer hubs

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Lever bracket of underfeed roller scraper to be changed & to be fitted on as per direction.

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Partition plate of half anvil to be changed completely with 25 mm plate & hard facing.

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Welding and forging in holes of cane carrier chain links.

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Fabrication of 10” size Non return valve from M.S. Plate with fitting & leak proof trial.

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Fibrizer hammers to be made as per size & weight by welding & hard facing to be done.

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Fabrication & erection of Rotary filter MS conical juice tank.

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Extension of SS Juice distributer pipe of rotary filter

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Repair of cane carrier slates such as worn-out side wear plates holes & other to be done

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Fabrication & hard facing of under feed roller scrapper as per instructions to be done.

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Welding on wear out teeth of cane carrier, S.R.C. & I.R.C. sprockets to be done & teeth to be made as per profile

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MS Ring to be fitted on worn-out both side of bagasse pusher at fibrizer & hard facing to be done on Square bars fitted

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Welding & grinding of GRPF Scrapper to be done to make them as per profile & hard facing to be done

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Repair & hard facing of cane Unloaded Grab Finger

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Rotary screen dismantling & fitting at site with all accessories with successful trail

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Cane carrier alignment & fitting of RG Box, Gear, Drive side sproket as per modification required by Fibrizer Rotor with successful trail

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Underfeed Roller pinion hard facing

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Repairing of MS Guard/ cover mill rollers crown pinion

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Fabrication & fitting of chain guide Cane carrier & Bagasse elevator

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Dismantling & fabrication of bagacillo screen with Modification as per instruction.

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Tippler's patform due repairing with MS old/New Plates and making its Rough for the vehicles

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Elevator perforated mesh repairing & fitting with sucessful trail

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SS plates patching on the truff of IRC/ SRC and Mills' Head Stock

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Pan House

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Repairing of down-take of Pan for 40/50 Ton Pan

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Repairing of down-take of Pan for 60/80 Ton Pan

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Replacement of worn out/ broken angle arms of crystallizer

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Dismantling of Gutter of Molasses Magma & massecuite.

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Fabrication & fitting of Gutter of Molasses, Magma & massecuite.

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Repairing of hinge type cover of Gutter

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Replacement of worn-out condensate box of pans, quad & juice heaters

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Dismantling Fabrication & fitting of new umbrella in pans with supports & J pipes 40/50 Ton pan

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Dismantling Fabrication & fitting of new umbrella in pans with supports & J pipes 60/80 Ton pan

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Repairing of umbrella of Pans with supports & J pipes 40/50 Ton pan

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Repairing of umbrella of Pans with supports & J pipes 60/80 Ton pan

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Replacement of worn out distributor by new for 40/50 Ton Pan

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Replacement of worn out distributor by new for 60/80 Ton Pan

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Repair of wornout/ broken of air cooled , vacuum & seed crystallizer

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Dismantling & Fabrication of wornout injection header with complete connections with successful trial

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Dismantling of 40 Ton pan complete body shell with save all and umbrella feed header, distributer, etc & fabrication of shell with 12/10mm MS plate with satisfactory trial

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Replacement of complete worn-out top conical portion of Pan by new with supports of associated machinery parts proper strengthening- 40/50 Ton Pan

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Replacement of complete worn-out top conical portion of Pan by new with supports of associated machinery parts proper strengthening- 60/80 Ton Pan

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Strengthening of 40/60 Ton Pan body & Taper Portion with channel etc.

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Replacement of worn out bushes of air cooled crystallizer of both side & completion with proper alignment & successful trial (Bushes will be provided by the factory)- Both side (rate ratio drive : non drive end shall be 65:35)

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Dismantling Fabrication & Erection of Box type feed header for each Pan with related all connections.

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Dismantling Fabrication & Erection of worn out portion of pan body with 12mm plate with water & vacuum trial

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Replacement of wearout/wornout Ms side & bottom plate of water over head tank/ syrup storage tanks at pan station

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Repairing of wearout/wornout down take of pans 40/50 Ton

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Repairing of wearout/wornout down take of pans 60/80 Ton

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Repairing of wearout/wornout save-all of pans 40/50 Ton

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Repairing of wearout/wornout save-all of pans 60/80 Ton

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Evaporator & Clarification House

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Dismantling, repair & refitting, cleaning work of catcher of new Semikestner (Uttam Set)

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Dismantling, fabrication & erection work of Evaporator body/ Semikestner /vapour cell new save all

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Major repair of save all of the evaporator body/Semikestner /vapour cell

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Dismantling, fabrication & erection of new Juice heater Header with ribs & fitting of cover with satisfactory trial

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Dismantling, fabrication & erection work of the sulphur furnace melter/melt receiver along with steam coil and their hydraulic testing.

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Dismantling, Fabrication & erection of sulphur furnace cooler with its pipe cooling coil complete connection of water and associated pipe lines with satisfactory trial

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Repairing of sulphur furnace cooler with its pipe cooling coil and complete connection of water cooling pipe and gas line.

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Dismantling, fabrication & erection of Juice receiving bottle fitted at vacuum filter station

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Dismantling, fabrication & erection of condenser at vacuum filter.

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Dismantling, fabrication & erection of Mud juice receiving tank complete with connection & associated pipe lines.

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Dismantling, fabrication & erection of mud tray of vacuum 8’ x16’ vacuum filter

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Dismantling, fabrication & erection of mud tray of vacuum 10’ x20’ vacuum filter

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Dismantling, fabrication & erection of vacuum filter agitator.

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Dismantling, fabrication & erection of the juice box of juice heater with satisfactory trial.

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Dismantling Fabrication & fitting of bagacillo pipe.

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Dismantling , fabrication & erection of clear juice Liquidation box with trial

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Dismantling, fabrication & erection of clarifier mud boot.

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Dismantling, fabrication & erection of Juice catcher for Raw/vacuum/sugar melter /sulphited Juice pumps with suction/ delivery connection

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Repairing of Juice Heater Condensate Bottle /Evaporator/Syrup receiving Bottle with leak proof testing partition plate with all connection.

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Repairing of SO2 furnace sublimation pipe with its leaking Tower etc. with testing

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Dismantling, fabrication & erection of vacuum filter mud mixer body & fitting of screw conveyor with proper alignment & satisfactory trial.

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Fabrication & erection of screw conveyor from 6mm thick plate with satisfactory trial.

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Dismantling, fabrication & fitting of new down take of quad / Old or New semikestner, etc.

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Dismantling, fabrication and erection of new recovery tower of juice sulphiter/ Syrup Sulphiter.

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Replacement of muddy juice tank fitted at vacuum filter with new plates & with all connections.

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Repairing of Umbrella of Quad & Pan

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Dismantling, fabrication & erection of worn out Umbrella of Quad & Pan

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Dismantling, fabrication & erection of saveall of Quad old bodies

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Dismantling, fabrication & erection of saveall of Quad Uttam set.

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Replacement of worn-out top conical portion of Quad & Vapour Shell with save all proper strengthening with associated machinery

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Dismantling, Repair, & erection of worn out Juice heater partition plate with ribs.

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Dismantling of worn out arms and shell (outside & inside) of juice sulphiter drum, fabrication & erection with satisfactory trial.

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Dismantling of worn out central drum & bed of juice sulphiter, fabrication & erection with satisfactory trial.

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To replace worn out clear juice box / mud discharge box with valve of new door followed by satisfactory trial

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Dismantling of wear out juice heater cover, fitting of new 12 mm thick MS plate by welding & bolting including repair of lever & erection of cover followed by satisfactory water trial.

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To replace worn out mud scrapper plate with support & vacuum filter fitting to be done.

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To replace worn out juice baffle plate of door compartment

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Fabrication & erection of new sulphur furnace after dismantling of old furnace with successful water/Air trial.

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Major repair of lime slaker with proper alignment & trial

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Dismantling & erection of Quad 440 sq. mtr. calendria include all connection with successful trail

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Dismantling, fabrication & erection of After burner vessel. For So2 furnace.

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To replace worn out sulphur furnace header of size 8” /10”

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Dismantling, fabrication & erection of ammonia pipe inside new Evaporator body

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Replacement of worn-out Stirrer arms of clarifier completed with all support and squeezers etc.

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Dismantling and repairing of 2300 sq mtrs SK catcher of uttam quad set With Satisfactory trial

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Replacement of partition plate of old door Compartment with 5/6 mm MS plate

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Dismantling, fabrication & erection of 440 sq mtr quad body shell with save all, top taper cone, manhole and its all connection with satisfactory trial

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Centrifugal House

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To replace worn-out molasses Jacket of B & C Continuous Centrifugal Machine with proper Trial.

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To Replace worn-out “A” Centrifugal Machine Molasses Chute/housing chute followed by satisfactory trial.

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To replace worn out half portion of horizontal sugar melter in Centrifugal house with steam & juice connection followed by satisfactory trial.

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Dismantling of worn out B & C centrifugal m/c, Magma mixture shaft, fabrication of complete new shaft with 12mm plate, fitting of arms etc. with successful trial.

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Replacement of damaged portion of hopper

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Broken Shaft of Cryst. To be made correct or replaced by new one and their proper alignment to be done.

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Replacement of wornout bushes & Arms of Sugar Melter with satisfactoty trial

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Replacement of cooling pipe of C & B Mono Cryst.

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Replacement of wornout suction pipe of MF- 50/50/ 40/40 injection & spray pump

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C- Pug mill, Magma mixer, broken shaft to be taken out and to be repaired/ to be changed new, bush, support & Aram to be fitted a satisfactory trial.

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Repairing of B & C massecuite mono Cryst. Leakage coil with Hydraulic testing & and successdul trial.

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B & C Magma Mixer, Pugmill worn-out broken Shell to be replaced, work to br completed with satisfactory trial.

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Dis. Of worn-out B & C magma mixer shaft, fab.& erection of the shaft with 12 mm M.S. Plate, fitting and successful trial.

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Replacement of worn- out molasses ring of 1350 KT C/F Machine.

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Dis.,fab. & Erection of New. Fan of E.T.P. aerator

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Dismantling, fabrication & erection of worn out WK1350 C/F machine cover.

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Replacement of damaged hopper air try with new plate

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Replacement of worn out magma/pug mill worn out padestal arms.

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Replacement of weak/wearout MS jali of hopper &fitting with frame

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Dismantling Fabrication and erection of air diffuser for ETP from old boiler tubes

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Dismantling, fabrication & erection of worn out C Twin crystallizer shell & cooling coils with arms along with satisfactory trail

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A Centrifugal Machine 1250 Kg/charge wornout moniter casing replacement & patching work

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Replacement of worn-out bed of sugar exiter with proper strengthening

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Replacement of damaged /worn-out arms of mono crystillizer

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