Uttar Pradesh Cooperative Sugar Factories Federation Limited Tender

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Uttar Pradesh Cooperative Sugar Factories Federation Limited Tender

Works

Metals and Non-Metals

Eprocure

Amroha, Uttar Pradesh

Opening Date30 Jun 2021

Closing Date9 Jul 2021

Tender AmountRefer Documents

Email

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Costs

EMD
₹ 25,000
Document Cost
₹ 590
Tender Fee
Refer Documents

Description

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Contact

Tender Id
2021_KSCML_600018_1
Bid Award Id
View
Tender No
444/c/PS/Tender/01/2021-22
Tender Authority
Uttar Pradesh Cooperative Sugar Factories Federation Limited View
Purchaser Address
-
Website
http://http://www.upsugarfed.org/

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Documents

Tender Notice-164.2 kBTendernotice_1.pdf

Nit

BOQ-1585.7 kBBOQ_926835.xls

Boq

Document-1226.7 kBtenderoffabricaton...tenderoffabricaton.pdf

Tender Document

Report Missing Document

BOQ Items

DO_NOT_SHOW

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Erection of M.S. pipe 2 cm to 35 cm size.

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Dismantling ,fabrication and erection of Pipe fitting size 2cm to 35 cm

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Bend

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Flange

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Nipple

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Cross/Tee

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Valve

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Reducer

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Dismantling of M.S. pipe above to 35 cm size & shifting it to scrap yard.

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Fabrication and erection of M.S. Pipe above to 35 cm size by 6/8/10 mm plate.

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Dismantling ,fabrication and erection of Pipe fitting above 35 cm size.

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Bend

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Reducer

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Nipple

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Cross/Tee

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Valve

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Dismantling of old bed and fabrication, erection, alignment & trial of new bed of Motor, Pump or R/G box.

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10 HP to 20 HP

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25 HP to 60 HP

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75 HP to 125 HP

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150 HP to 250 HP

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Patching work in different type of rectanglur,Square & ciruler old equipments by new/old plate as available.

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dismantling of old Rectangular/circular tank and shifting them to scrap yard.

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Fabrication and erection of new Rectangular/circular tank by new/old Plate.

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Flat Bottom

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Conical Bottom

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Dismantling of light structure

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Fabrication and erection of light structure.

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Dismantling of Heavy structure.

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Fabrication and erection of heavy structure.

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Replacement of old worn-out platform by new or old plate.

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Fabrication and fitting of Shed by old G.I. Sheet for DB, Motor etc in different places.

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Repairing of trusses of Mill House, Boiling House etc by welding or fitting missing or worn-out nut and bolts.

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Straightening bent M.S. Plates for reuse.

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dismantling fabrication and erection of header with flange and nipple etc.

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Size 2.5 cm to 12.5 cm

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Size 15 cm to 30 cm

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Replacement of cone of different equipments by old/new M.S. Plate.

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Up to 1 meter dia

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Above 1 meter dia

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Repairing of M.S. Gutter at different places.

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Fabrication and erection of new gutter in place of worn-out gutters by old /new plates.

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Fabrication and erection of new gutter by old / new M.S. plate.

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Repairing of worn-out column and beam in mill

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Dismantling of worn-out coils and fabrication erection of new coil by new pipe.

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Fabrication of electric pole up to 27' long with base by 4",6",8" old or new pipes. Cross arm to be fitted.

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Fabrication and erection of Step type stairs with railing etc for different Places.

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MILL HOUSE

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Forzing of Cane Carrier/Bagasse Carrier side links as per required size.

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Dismantling and erection of worn-out runner of Cane carrier/SRC/Rake Carrier/Bagasse Elevator /RBC.

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Repairing of Old rakes of S.R.C./Inter Rake carrier.

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Repairing of R.B.C. and Bagasse Elevator Slates

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Fabrication of new rakes for SRC/Inter rake carrier by M.S. plate

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Replacement of worn out side plate of Rake Carrier/Bagasse Elevator/RBC/up to 300 mm height by new / old plate.

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Replacement of worn out side plate of cane carrier by new /old plate and strengthening of its lower side support.

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Dismantling and erection of side & bottom plate of SRC/Rake Carrier/Bagasse elevator & RBC above to 300 mm size. Flat and angle to be fitted out side of bottom plate for strengthening.

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Fabrication & erection of guide in Cane Carrier/SRC/Bagasse elevator and RBC by bending angle and plate.

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Dismantling of worn-out box of SRC/Rake Carrier and erection of new box in place of it.

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150 x 150 mm

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200 x 200 mm

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Replacement of weak side and top plate from Cane chopper to Fibrizer by old / new plate.

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Fabrication and Erection of Juice distribution Chute.

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Dismantling of worn out rail of cane unloader and erection of new rail at its place.

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Dismantling of worn-out squire bar of unloader and erecting of new squire bar at its place.

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Dismantling of bottom and side worn out portion of D.S.M. Screen and fitting of new plate in its place.

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Dismantling of old screw conveyor and fabrication and erection of new screw conveyor in its place according to size

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Replacement of worn out portion of bottom trough of Screw Conveyor by new/old plate

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Half Circumference portion

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Hole type half circumference portion by M.S. Plate

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Hole type half circumference portion by S.S. Plate

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Repairing of Defective Tawas of Mill Screw Conveyor.

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Hard facing work of Mill roller crown pinion teethes.

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Replacemen of Worn-out Angle/Channel/Beam of Cane Carrier/Rake Carrier/Bagasse Elevator and RBC.

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Angle

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Chanel

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Beam

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Fabrication and erection of TRPF Rollers top & bottom cover by new/old M.S. Plate

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Hard facing work of TRPF roller's Shell and teeth.

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Dismantling of mill head stock and its erection accordingly with all accessories.

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Line level of Inter Rake Carrier and worn out side plates of Tail and driving end shafts guides to be replace by M.S. Plate. Erection after line alignment with satisfactory trial.

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Fabrication and erection of Mill pressure chute by new M.S. Plate. Lining of S.S. plate to be fitted on it and strengthening of top and bottom plate to be done. Fitting accordingly as per old chute to be done.

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Replacement of old S.S. lining of Pressure Chute . New S.S. lining to be fitted accordingly as per old chute. Assembly and strengthening to be done.

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Bagacilo screens of Bagasse elevator to be taken out and their fitting to proper place after repairing/setting them straight/right.

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Checking of Mill Juice tray, replacement of worn out portion, arresting of leakages with welding of S.S./M.S. Electrodes with satisfactory trial.

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Repairing work of worn out Blades of Bagacillo blower with satisfactory trial.

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Fabrication erection and satisfactory trial work of new Bagacillo blower.

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Dismantling of Worn-out deflector plate of Fibrizer with beam. Fabrication and erection of new deflector plate accordingly as perold plate.

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Cane Carrier's all three runners beams line alignment and level to be set right and satisfactory trial work to be done.

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Line alignment work of head and tail end shaft of secondary rake carrier/ IRC to be done. Its worn out runner and angle to be replaced and satisfactory trial to be done.

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BOILER HOUSE

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Fabrication of new rakes for RBC and Bagasse elevator. Approximate weight of 01 rake is 12 Kg.

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Repairing of old rakes of RBC and Bagasse Elevator.

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Replacement of worn out portion of Boiler flue gas/Air heater ducting by old /new plate.

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Patching work over worn out portion of Boiler flue gas ducting by old /new plate.

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After dismantling of old flue gas ducting damper, new damper to be fabricated and erected.

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After dismantling of old F.D. Fan air ducting damper, new damper to be fabricated and erected.

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Repairing of Bagasse feeding sliding gate of Boilers .

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Erection of ID Fan casing after replacement or patching of worn out portion of it by old/ new plate.

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Fabrication and erection of worn out Bagasse feeding chute of boilers by old/ new plates.

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Repairing/replacing of old worn out fins of 20 ton boilers economizer tube.

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Dismantling ,modification and erection of Boiler flue gas ducting as per instruction.

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After dismantling worn out wear plate of ID fan impeller vain, new plate to be fitted and hard faced as per instruction.

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Fabrication and erection of new suction cone of Boiler ID Fan by old/new plate.

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Worn-out portion of Boiler Ash discharge chute to be taken out. Fabrication and erection of new Ash discharge chute of boilers.

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Replacement of old tubes of Air heater by new tubes.

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Fabrication of old tubes of boilers according to the size of Air heater tubes and their erection to Air heater.

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Dismantling of old I.D. Fan with casing of Boilers and shifting it to scrap yard and erection of new I.D. Fan with casing and inlet , outlet connections in its place and satisfactory trial to be done.

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Dismantling of Old I.D. Fan and erection of New I.D. Fan inplace of old one with satisfactory trial.

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BOILING HOUSE

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Old Brass/SS Tubes of Quad/ Juice Heater/Pans to be taken out and depositing them to Store. New tubes to be fitted, expended and to be trialed at 80 lbs pressure.

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Juice Heater/ Semikestner

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Vapor Shell/ Quad /Pan

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Weak save all of Quad /Pans to be repaired by new/old plate and to fit/erect them.

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Fabrication and erection work of Save-all by 8 mm M.S. Plate in place of Quad/Pans worn-out Save-all according to instructions. Satisfactory trial is needed.

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Fabrication and erection of Steiner with nipple in place of Raw Juice/Sulphited Juice/Syrup/Melter pump's worn out/old strainers.

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Weak Catchers worn out portion of Quad /Pan to be taken out. Repairing to be done by provided plates. Fins to be prepared and fitted to them.

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Top and bottom portion Worn-out Partition Plate of Juice heater/ Vapor line juice heater dismantling and new partition plate fabrication erection work to be done .

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For fitting of rubber strip on partition plate of Juice heater/vapor line juice heater, Flat Iron to be fitted according to instruction and rubber strip to be fitted and trial to be done.

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Dismantling, fabrication and erection of worn out condenser of vacuum filter along with all connections and satisfactory trial.

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Dismantling fabrication erection of Condensate bottle of Quad / Semekestner / Vapor cell / Juice heater along with all connections. Dismantled material to be shifted to scrap yard.

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Repairing work of Aerator of Effluent treatment plant.

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C.I.Cross 6" size dismantling fabrication and erection work at Sulphur station. Blinds to be fitted to both end of cross.

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Dismantling fabrication and erection work of Steiner for Spray/ Injection pump suction pipe.

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Dismantling of worn-out portion of Vacuum filter trough . Plate to be bend according to size and to be fitted in trough.

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Dismantling fabrication and erection of Channel and beam of condenser.

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Quad /Pan entrainment catcher inside worn-out Channel, angle dismantling and new channel, angle erection work.

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6" size worn out coils of Clarifier dismantling, new fabricating erection with nipple and trial to be done.

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Dismantling of worn-out down take of Semikestner, Vapor cell, Quad, Pan and fabrication erection of new down take by 6/8 mm plate with trial.

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Crystallizers broken/tilted arms to be taken out. After repairing them or making new to be fitted to proper place and trial to be given.

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40/60 Ton Pan Discharge valves worn out Body / chute dismantling work and fabrication erection work of new body/chute.

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Weak Catcher of Quad and Pans dismantling work and fabrication erection work of new catcher according to instructions.

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Crystallizers worn-out gland, bush, replacing work, Shaft repairing work , worm wheel opening and fitting work and satisfactory trial to be given.

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Spray system Pipe line blinds to be opened, cleaned and to be fitted after cleaning with satisfactory trial.

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Spray system worn out branch pipe line dismantling and new branch line erection work and satisfactory trial to be done.

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Quad/Pan worn-out umbrella dismantling and new umbrella fabrication erection work to be done.

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Weak Syrup/ Molasses tanks of Pan station to be taken out .New tanks to be fabricate and erect by 6/8 mm thick plate. Braising of angles to be provided along with necessary connection to tanks.

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Vapor Shell/ Semikestner/Quad Pans worn out Ammonia coil dismantling and new ammonia coil fabrication erction work with trial.

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Sugar hopper Weak and worn out driving unit / trough to be dismantled. Fabrication and erection of new drive unit/trough with angle . Trial to be done.

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Fabrication and erection of new chute of S.D. Machine Pug mill gate.

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A Machines Old hood dismantling and new hood fabrication erection work .

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Fabrication of new bucket as per sample for Dry seed elevator/Sugar Elevator.

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fabrication and erection of stirrer to Molasses condenser of Pan station. By making bed plate , motor reduction gear to be fitted for operating stirrer. Satisfactory trial to be done.

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Fabrication and erection of new coil by pipe for super heated wash water system. Hydraulic testing to be done.

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Broken shaft of Pug mill drive to be linked to proper place. New flange type coupling to be made fit to fit in it . Rib to be provided according to instruction.

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New belt conveyor is to be fabricated and fitted on 8' x 16' vacuum filter with satisfactory trial.

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New coil for D super heater is to be fabricated and to be fitted as directed with nozzles and satisfactory trial is to be given.

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Fabrication, erection with shaft and satisfactory trial of screw conveyor for vacuum filter mud mixture.

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Dismantling, fabrication and erection of vacuum filter mud mixture with satisfactory trial.

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Vacuum crystallizer weak and worn-out Shell dismantling work and fabrication erection of new shell in its place.

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Dismantling and erection of worn-out Beam/Channel of Centrifugal machine .

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Clarifier top and flocculaty chamber worn out plate dismantling work and fabrication erection by new plate. Leak proof trial to be done.

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Sulphur furnace weak and worn out body shell with water jacket to be dismantled and shift to scrap yard. Fabrication erection of new shell and water jacket alongwith all necessary connections. Leak proof trial to be done.

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Vacuum filter weak and worn out filtrate bottle to be dismantled and shift to scrap yard. Fabrication and erection of new bottle along with all connections. Leak proof trial to be done.

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Sulphur furnace cooler worn out coil pipe to be taken out , new pipe to be fitted and leak proof trial to be done.

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Worn out Quad/Juice heater condensate bottle to be dismantled and shift to scrap yard. Fabrication and erection of new bottle with partition plate in its place. Trial to be given.

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Replacement of Partition plate of Quad/ Juice Heater condensate bottle.

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Junction box of spray pipe line to be opened, taken out, their pipes and nozzles to be cleaned and o fit them again after necessary repairing .

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Weak and worn out portion of Spray /Injection pump suction pipe to be taken out and to repair by new /old plates.

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Weak and worn-out duck foot bend of Pan / quad tail pipe to be dismantled. Fabrication and erection of new duck foot bend in its place.

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Agitator of Vacuum filter to be repaired.

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For hydraulic testing of vapor line juice heater m.s. Pipe blinds be provided inside suction and delivery vapor pipe of V.L.J.H. And blinds be taken out after hydraulic testing.

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Exhaust vapor valve to be opened its Weak portion to be patched by 8/10 mm thick plate. Assembled after patching and leak proof trial to be done.

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Juice/Syrup sulphiter recovery tower worn out shell size 1 meter dia x 3 meter height to be dismantled and to shift scrap yard . Fabrication and erection of above shell by old/ new plate according to drawing. Leak proof trial to be done.

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Dismantling of worn out Melter of sulphur furnace, shifting it to scrap yard. Fabrication and erection of new Melter by 8/10 mm plate. Coils to be made and to erect it by new pipe. Trial to be done.

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Dismantling of worn out Circular tank of Juice/ Water/Molasses weighing scale. Fabrication and erection of new tank by provided old/ new plates. Its valve seat work to be done and trial to be done.

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Dismantling of worn out spruzer of juiced sulphiter. Fabrication and erection of spruzer by new pipe. Leak proof trial to be done.

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Dismantling of worn out mud distribution box of Clarifier. Fabrication and erection of new mud distribution box by new plate. Trial to be done.

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Worn-out Agitator of Vacuum filter is to be taken out and new is to be fabricated and fitted. Satisfactory trial is to be given.

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Partition Plate of Compartment of Clarifier to be replaced

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Dismantling of Clarifier flash tank. New to be erected. Its worn-out pipe to be replaced and leak proof trial to be done.

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Dismantling of weak shell and top of 40 ton cap pan and shifting it to scrap yard. Fabrication and erection of new shall and top.

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Dismantling of weak shell and top 60 ton cap pan and shifting it to scrap yard. Fabrication and erection of new shell and top by new/old plate.

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Dismantling of save-all of top cone of 60 ton Pan and shifting it to scrap yard. Fabrication and erection of new save-all top cone in its place. Trial to be done.

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Dismantling of save-all of top cone of 40 ton Pan and shifting it to scrap yard. Fabrication and erection of new save-all top cone in its place. Trial to be done.

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60/40 ton pan's discharge valve bearing housing's plate to be replaced by new plate and trial to be done.

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60/40 ton pan's condenser's tail pipe's duck foot bend to be dismantled and fabrication erection of new duck foot bend to be done by new plate and trial to be done.

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Dismantling of worn out shell and bottom of juice sulphiter. Fabrication and erection of new shell and bottom by 8/10 mm thick plate with Juice, gas and lime line connection .Partition plate and stirrer to be fitted to proper place in side sulphiter. satisfactory trial to be done.

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Dismantling of worn out coolers of sulphur furnace. Fabrication and erection of coolers by 8 mm m.s. Plate. Cooling pipe, gas pipe connection to be done. Satisfactory trial to be done. And dismantled material to be shifted in scrap yard.

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Weak lower portion of shell of sulphur furnace coolers to be dismantled. Fabrication erection to be done. Worn-out cooler pipes to be replaced.

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Dismantling fabrication erection of weak roof of Clarifier by 8 mm thick plate. Weak tray of Dorr to be taken out and 6mm thick plate to be patched in its place.

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Dismantling of worn out catcher bottle of vacuum filter. Fabrication and erection of new catcher bottle in its place. All connections and trials to be done.

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Dismantling of worn out cyclone of vacuum filter station. Fabrication and erection of new cyclones by 3/5 mm thick plate with satisfactory trial.

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Quad body week bottom to be desmantled. Fabrication and erection to be done by old or new plate. All connections to be done. Trial to be done.

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Spray/ Injection pump's delivery header's weak portion to be dismantled. New to be fabricated by new /old plates and erected with satisfactory trial.

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Dismantling of 3" size worn out steam coil of B heavy molasses conditioner and fabrication erection of new coil with its trial.

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Fabrication and erection of Sulphur Furnace Melter coil in place of worn-out coil with all connections and satisfactory trial.

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Dismantling of old worn out Air plate of Hopper . Fabrication and erection of new plate by 3mm new M.S. plate in its place.

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Old tank of A light and A molasses to be dismantled. New to be fabricated by 6/8 mm M.S. plate and erected in its place. Satisfactory trial to be done.

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All 04 no fins of Pan no. 7 Mechanical circulator to be taken out. New fins with housing to be erected in its place. Trial to be done.

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Worn out bottom portion of B heavy molasses conditioner to be dismantled. New to be fabricated by 6/8 mm M.S. plate and erected in its place.

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Worn out circular bottom plate of Crystallizer to be dismantled. New to be fabricated by new M.S. plate and erected in its plate. Leek proof trial to be done.

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Dismantling of Save-all Dome of 40/60 ton Pan and shift it to scrap yard. Fabrication and erection of Save-all Dome of/40 60 ton pan by 10/12 mm thick plate. Satisfactory water and vacuum trial to be given.

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Syrup Sulphiter weak and worn out portion of Shell to be dismantled and shift it to Scrap yard. Fabrication and erection of above Shell by provided new plate of 8 mm thick. Satisfactory trial to be given.

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Dismantling of weak old hot water overhead tank and condensate water receiving tank of pan and shift them to scrap yard. Fabrication and erection of new tanks by 8/10 mm thick plate with all necessary connections.

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Dismantling of Worn-out Baffle plate of Juice sulphiter and shifting it to scrap yard. Fabrication and erection of new baffle plate in its place.

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Dismantling of worn-out Dorr clear juice distribution box and shifting it to scrap yard. Fabrication and erection of new clear juice distribution box in its place with all connections.

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Dismantling of old trough of hoppers and shifting them to scrap yard. Fabrication and erection of new trough with support Angle and fitting of wooden strip. Satisfactory trial to be given.

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Dismantling of Clarifier central shaft with stirrer arms and R.G. Box. Fabrication and erection of new central shaft with all accessories. Satisfactory trial to be given.

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Dismantling of old juice sulphiter/clear juice/syrup receiving bottle and shifting them to scrap yard. Fabrication and erection of new bottle with all connections. Satisfactory trial to be given.

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Fabrication and erection of B and C C/F M/C top cover by provided new /old M.S. Plate with satisfactory trial.

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Amount -

Fabrication and erection of B and C C/F M/C Molasses Separator by provided new /old M.S. Plate and satisfactory trial to be given.

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Fitting of Diffusers in Aeration tank with all connections and satisfactory trial to be given.

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Fabrication of M.S. perforated box of size 1½ ̋x 1' x 2 ̋ and fitting it in MGF/ACF

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Repairing of Pugmill with drive arms by providing plates and Angle. Satisfactory trial to be given.

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Amount -

Dismantling of old trough of hopper and shifting them to scrap yard. Fabrication and erection of new trough with dubbing plate, and wooden connecting rod housing in those places. Satisfactory trial to be given.

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Calandria of Quad 4th body is to be dismantled and its old tubes are to be taken out. New calandria is to be erected of old calandria and new tubes are to be fitted in it. A satisfactory trial is to be given.

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Dismantling of magama mixture and fabrication and erection of Magma Mixture with proper alignment of Mixture shaft, gear and all accessries. Satisfactory trial to be given with all connections.

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