Uttar Pradesh Cooperative Sugar Factories Federation Limited Tender

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Uttar Pradesh Cooperative Sugar Factories Federation Limited Tender

Works

Civil And Construction

Civil Works Others

Eprocure

Saharanpur, Uttar Pradesh

Opening Date21 Aug 2023

Closing Date31 Aug 2023

Tender AmountRefer Documents

Notes

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Costs

EMD
₹ 25,000
Document Cost
₹ 590
Tender Fee
Refer Documents

Description

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Tender Id
2023_KSCMN_830998_1
Bid Award Id
View
Tender No
CE/1/2023-24/0017
Tender Authority
Uttar Pradesh Cooperative Sugar Factories Federation Limited View
Purchaser Address
-
Website
http://http://www.upsugarfed.org/

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Documents

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Tender Notice-21.2 MBTendernotice_2.pdf

TENDER DOCUMENTS

Tender Notice-1819.3 kBTendernotice_1.pdf

NIT

BOQ-1433.2 kBBOQ_1393792.xls

BOQ

Document-148.0 kBTender_Detail_2023...Tender_Detail_2023_KSCMN_830998_1.html

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BOQ Items

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Dismantling fabrication & fitting of complete new casing of ID Fan with cone of Boiler. For 40 ton boiler

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Fabrication & erection of runner supporting box below at old MBC/New MBC/Cross carrier/ bagasse elevator.

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Replacement of worn out Bottom & side plate of Bagasse carrier/ Bagasse/Elevator/ cross carrier/ RBC/IRC by MS/SS plates

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Replacement of worn-out ducting dampers of I.D./ FD Fan, and other ducting with levers and bushes

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Outside cleaning & painting of 30/20 TPH boiler chimney in double coat with high tempeture resistant paint

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Replacement of worn-out ducting of flue gas

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Fabrication & fitting of bagasse/ash chute for new & old boilers

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Reparing of wet scrubber shell demister of the 20, 30 & 40 Tons Boiler

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Fabrication & fitting of bagasse sliding gate for bagasse Carriers

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Fabrication & Erection of the bagacillo impeller with trial.

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Dismantling of MS plates of boiler side wall, economizer and boiler roof for replacement of boiler tubes. Dismantled old plates to be fitted with minor repair/patching after replacement of boiler tubes.

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Replacement of runners of new MBC /old MBC /bagasse Elevator /Cross Carrier & RBC

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Welding on teeth of new MBC /old MBC / bagasse Elevator /Cross Carrier & RBC chain sprocket to be done& teeth to be made as per profile

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Repair of boiler ID Fan casing & successful trial.

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To replace worn out blower casing of boiler D.M.Plant

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To replace worn out bagasse blower casing at bagasse elevator

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Complete hardfacing of ID Fan Impeller

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Dis., Fab. & Erection of New Boiler I.D. Expantion Joint

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Dis. Cleaning , Repair & fitting of 20,30 & 40 Ton Boilers internal fitting,

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Replacement of worn out Beam Size- 4”/5” of Boiler No.1 & 2 Farnace and chamber.

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Fabrication of Bagasse Feeding Jantra of Tractor

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Fabrication & fitting of bagasse chute at belt conveyor

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Reparing of Grade Bars of the 40 Tons Boilers

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To replace worn out bagasse blower casing at bagasse elevator

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Replacement of worn out teeth of bagasse feeder rotating drum of boiler no-3,4 & 5 with satisfactory trial

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Dismantling, fabrication & erection of ID. Fan blade with Back Plate, Ribs and suction cone. (A) 20 Ton Boiler (B) 30 Ton Boiler

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Dismantling, fabrication & erection of ID. Fan blade with Back Plate, Ribs and suction cone. (C) 40 Ton Boiler

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Fabrication & fitting of chain guide of new MBC /old MBC /bagasse Elevator /Cross Carrier & RBC

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Fitting of new 8mm thick MS plate ring on base plate of boiler ID fan impeller for strengthening

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Dismantling,fabrication and fitting of worn out portion of old feed tank of Boiler No.1,2& 3

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Replacement of worn out MS Beam and Channel arrangement Size- 4”/5” of Boiler No.1 & 2 arch.

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To replace worn out blower casing of boiler D.M.Plant

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Dismantling,fabrication and fitting of safty valve worn out discharge assembly with proper support

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Schedule Work

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Dismantling of M.S. Pipe Line including bend/flange etc Up to 12” dia

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Fabrication & Erection of M.S. Pipe Line Up to 12” dia

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Fabrication & Erection of Bend up to 12” dia (MS)

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Fabrication & Erection of Nipple up to 12” dia (MS)

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Fabrication & Erection of Cross up to 12” dia (MS)

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Fabrication & Erection of Tee up to 12” dia (MS)

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Fabrication & Erection of Flange up to 12” dia (MS)

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Fabrication & Erection of Blind up to 12” dia (MS)

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Fabrication & Erection of Reducer up to 12” dia (MS)

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Fabrication & Erection of Elbow up to 12” dia (MS)

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Fabrication & Erection of Bend up to 12” dia (SS)

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Fabrication & Erection of Nipple up to 12” dia (SS)

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Fabrication & Erection of Cross up to 12” dia (SS)

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Fabrication & Erection of Tee up to 12” dia (SS)

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Fabrication & Erection of Flange up to 12” dia (SS)

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Fabrication & Erection of Blind up to 12” dia (SS)

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Fabrication & Erection of Reducer up to 12” dia (SS)

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Fabrication & Erection of Elbow up to 12” dia (SS)

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Dismantling of valve up to 12” dia

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Fitting of valve up to 12” dia

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Dismantling of valve above 12” dia

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Fitting of valve above12” dia

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Dismantling Fabrication & fitting of man hole

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Fabrication & Erection of Bend above 12” dia

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Fabrication & Erection of Nipple above 12” dia

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Fabrication & Erection of Tee above 12” dia

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Fabrication & Erection of Flange above 12” dia

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Fabrication & Erection of Blind above 12” dia

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Fabrication & Erection of Reducer above 12” dia

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Fabrication & Erection of Elbow above 12” dia

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Dismantling of M.S. Pipe above 12 “ dia

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Fabrication of M.S. Pipe above 12” dia

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Erection of M.S. Pipe above 12” dia including bend flange & nipple etc.

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Dismantling of old worn-out Platform

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Fabrication & erection of platform by using old plate

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Fabrication & erection of Cat Ladder

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Fabrication & erection stair case

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Fabrication & erection of railing from old Material

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Fabrication & erection of railing from old Material

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Fabrication & erection of unvested type ring over evaporator vapour pipe/Pan vapour Pipe

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Dismantling of S.S. Pipe Line with bend & flange

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Fitting of S.S. Pipe Line with bend & flange.

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Dismantling of MS heavy structure / Tank

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Dismantling of MS Light structure

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Fabrication & Erection Light structure

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Fabrication & Erection heavy structure

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Fabrication of Pump bed with Pump, Reduction gear & motor alignment up to 30 H.P.

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Fabrication of pump bed with pump, reduction gear box & motor above 30 HP

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Dismantling, fitting and expanding of SS/Brass tubes with satisfactory hydraulic testing for quad/ J. Heater/ Vapour Cells

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Dismantling, fitting and expanding of SS/Brass tubes with satisfactory hydraulic testing for Pan Tube

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SS Plate lining in different size of equipments.

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Dismantling, cleaning & fitting of MS Pipe Line with bend, flange , nipple etc.

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Fitting of MS pipe line with bend, flange ,nipple etc

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Fabrication & Erection of complete Square / Rectangular Tank/Round with conical Bottom

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Fabrication & fitting of MS Coil (coils are to be duly bend and not offset pipe welding .Offset welds shall not be treated as coils but as pipes )

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Fabrication & fitting of SS Coil

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Welding work for various equipments in B/H

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Dismantling , Fabrication & fitting of new Cone and umbrella anywhere in the factory. Cone up to 01 Mtr. Dia

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Dismantling, Fabrication & fitting of new Cone and umbrella any where in the factory. Cone above 01 Mtr. Dia upto 2.5mtr dia.

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Dismantling , Fabrication & fitting of new Cone and umbrella any where in the factory, Cone above 2.5 Mtr. Dia

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Fabrication and Patchwotk of equipments using old/ New MS plate by 6/8 mm thick plate over round vessels/any vessels

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Mill House

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Cutting of Cheveran Grooves on Mill Rollers

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Cutting of pine apple grooves on Mill Rollers.

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Replacement of Runners of cane carrier ,S.RC & IRC MBC and RBC and cane un loader power supply angle

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Welding of worn-out holes of Block type chain Link, Rack holding square and due re drilling of holes

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Replacement of worn-out boot of SRC& IRC

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Fabrication of new juice rings

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Dismantling, Grinding & erection of the square bar of cane unloader

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Welding on Wearout Mill and GRPF crown pinion Teeth as per profile.

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Fabrication and replacement of new Mill Juice/ water imbibitions box/distributer.

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Fabrication. & erection. of Mill roller feed & discharge bearing cover from 10 mm/ 8mm plate.

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Fabrication & Erection of runner supporting box below runner at IRC, SRC & cane carrier, MBC and RBC and Bagasse elevator.

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Replacement of worn out deflector plate and top plate of cane chopper/ cane leveler /Fibrizer by M.S. plate/ ss lining plates along with strengthening.

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Fabrication & erection of cane carrier chain side angle.

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Fabrication & erection of return cane carrier chain supporting runner/chain guide.

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Fabrication & Erection of worn out MS Plate of truck Tripler, SRC, IRC & cane carrier side plate.

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Sprocket teeth repairing and strengthening with extra support of IRC/SRC/Elevator/MBC/RBC

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Repair & hard facing of Auxiliary cane carrier Kicker /Pusher

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Welding & Hard facing on wear out under feed roller teeth, side & Shell of roller.

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Replacement of worn-out Juice screen Plate of screw bagasse conveyor at mill

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Repair and hard facing on cane leveller/ chopper hubs

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Lever bracket of underfeed roller scraper to be changed & to be fitted on as per direction.

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Partition plate of half anvil to be changed completely with 25 mm plate & hard facing.

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Welding and forging in holes of cane carrier chain links.

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Fabrication of 10” size Non return valve from M.S. Plate with fitting & leak proof trial.

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Fabrication & erection of Rotary filter MS conical juice tank.

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Extension of SS Juice distributer pipe of rotary filter

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Repair of cane carrier slates such as worn-out side wear plates holes & other to be done

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Fabrication & hard facing of under feed roller scrapper as per instructions to be done.

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Welding on wear out teeth of cane carrier, S.R.C. & I.R.C. sprockets to be done & teeth to be made as per profile

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MS Ring to be fitted on worn-out both side of bagasse pusher at fibrizer & hard facing to be done on Square bars fitted

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Welding & grinding of GRPF Scrapper to be done to make them as per profile & hard facing to be done

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Repair & hard facing of cane Unloaded Grab Finger

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Underfeed Roller pinion hard facing/welding

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Repairing of MS Guard/ cover mill rollers crown pinion

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Dismantling & fabrication of bagacillo screen with Modification as per instruction.

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Dismantling of sprokets of SRC/IRC/Elevator drive/trail nd shaft and fitting the same with successful trail

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Rotary screen wornout support box replacement & accordingly strenthening its platform with successful trail

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SS plates patching on the truff of IRC/ SRC and Mills' Head Stock

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Pan House

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Repairing of down-take of Pan for 40/50 Ton Pan

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Repairing of down-take of Pan for 60/80 Ton Pan

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Replacement of worn out/ broken angle arms of crystallizer

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Dismantling of Gutter of Molasses Magma & massecuite.

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Fabrication & fitting of Gutter of Molasses, Magma & massecuite.

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Repairing of hinge type cover of Gutter

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Replacement of worn-out condensate box of pans, quad & juice heaters

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Dismantling Fabrication & fitting of new umbrella in pans with supports & J pipes 40/50 Ton pan

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Dismantling Fabrication & fitting of new umbrella in pans with supports & J pipes 60/80 Ton pan

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Repairing of umbrella of Pans with supports & J pipes 40/50 Ton pan

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Repairing of umbrella of Pans with supports & J pipes 60/80 Ton pan

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Replacement of worn out distributor by new for 40/50 Ton Pan

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Replacement of worn out distributor by new for 60/80 Ton Pan

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Repair of wornout/ broken of air cooled, vacuum & seed crystallizer

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Dismantling of 40 Ton pan complete body shell with save all and umbrella feed header, distributer, etc & fabrication of shell with 12/10mm MS plate with satisfactory trial

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Replacement of complete worn-out top conical portion of Pan by new with supports of associated machinery parts proper strengthening- 40/50 Ton Pan

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Replacement of complete worn-out top conical portion of Pan by new with supports of associated machinery parts proper strengthening- 60/80 Ton Pan

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Strengthening of 40/60 Ton Pan body & Taper Portion with channel etc.

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Replacement of worn out bushes of air cooled crystallizer of both side & completion with proper alignment & successful trial (Bushes will be provided by the factory)- Both side (rate ratio drive : non drive end shall be 65:35)

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Dismantling Fabrication & Erection of Box type feed header for each Pan with related all connections.

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Dismantling Fabrication & Erection of worn out portion of pan body with 12mm plate with water & vacuum trial

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Replacement of wearout/wornout Ms side & bottom plate of water over head tank/ syrup storage tanks at pan station

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Repairing of wearout/wornout down take of pans 40/50 Ton

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Repairing of wearout/wornout down take of pans 60/80 Ton

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Repairing of wearout/wornout save-all of pans 40/50 Ton

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Dismantling , fabrication and erection of pan save all with proper trial 40/50 Ton

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Dismantling , fabrication and erection of 40 Ton pan no 5 calendria with proper trial

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Dismantling , fabrication and erection of 80 Ton Pan no 10 taper portion and save all

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Dismantling and erection of 80 Ton Pan no 1 shell and save all

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Dismantling , fabrication and erection of pan save all with proper trial 60/80 Ton

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Repairing of wearout/wornout save-all of pans 60/80 Ton

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Evaporator & Clarification House

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Dismantling, repair & refitting, cleaning work of catcher of new Semikestner (Uttam Set)

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Dismantling, fabrication & erection work of Evaporator body/ Semikestner /vapour cell new save all

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Major repair of save all of the evaporator body/Semikestner /vapour cell

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Dismantling, fabrication & erection of new Juice heater Header with ribs & fitting of cover with satisfactory trial

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Dismantling, fabrication & erection work of the sulphur furnace melter/melt receiver along with steam coil and their hydraulic testing.

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Dismantling, Fabrication & erection of sulphur furnace cooler with its pipe cooling coil complete connection of water and associated pipe lines with satisfactory trial

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Repairing of sulphur furnace cooler with its pipe cooling coil and complete connection of water cooling pipe and gas line.

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Dismantling, fabrication & erection of Juice receiving bottle fitted at vacuum filter station

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Dismantling, fabrication & erection of condenser at vacuum filter.

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Dismantling, fabrication & erection of Mud juice receiving tank complete with connection & associated pipe lines.

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Dismantling, fabrication & erection of mud tray of vacuum 8’ x16’ vacuum filter

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Dismantling, fabrication & erection of mud tray of vacuum 10’ x20’ vacuum filter

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Dismantling, fabrication & erection of vacuum filter agitator.

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Dismantling, fabrication & erection of the juice box of juice heater with satisfactory trial.

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Dismantling Fabrication & fitting of bagacillo pipe.

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Dismantling , fabrication & erection of clear juice Liquidation box with trial

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Dismantling, fabrication & erection of clarifier mud boot.

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Dismantling, fabrication & erection of Juice catcher for Raw/vacuum/sugar melter /sulphited Juice pumps with suction/ delivery connection

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Repairing of Juice Heater Condensate Bottle /Evaporator/Syrup receiving Bottle with leak proof testing partition plate with all connection.

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Repairing of SO2 furnace sublimation pipe with its leaking Tower etc. with testing

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Dismantling, fabrication & erection of vacuum filter mud mixer body & fitting of screw conveyor with proper alignment & satisfactory trial.

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Fabrication & erection of screw conveyor from 6mm thick plate with satisfactory trial.

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Dismantling, fabrication & fitting of new down take of quad / Old or New semikestner, etc.

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Dismantling, fabrication and erection of new recovery tower of juice sulphiter/ Syrup Sulphiter.

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Replacement of muddy juice tank fitted at vacuum filter with new plates & with all connections.

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Repairing of Umbrella of Quad & Pan

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Dismantling, fabrication & erection of worn out Umbrella of Quad & Pan

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Dismantling, fabrication & erection of saveall of Quad old bodies

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Dismantling, fabrication & erection of saveall of Quad Uttam set.

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Replacement of worn-out top conical portion of Quad & Vapour Shell with save all proper strengthening with associated machinery

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Dismantling, Repair, & erection of worn out Juice heater partition plate with ribs.

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Dismantling of worn out arms and shell (outside & inside) of juice sulphiter drum, fabrication & erection with satisfactory trial.

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Dismantling of worn out central drum & bed of juice sulphiter, fabrication & erection with satisfactory trial.

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To replace worn out clear juice box / mud discharge box with valve of new door followed by satisfactory trial

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Dismantling of wear out juice heater cover, fitting of new 12 mm thick MS plate by welding & bolting including repair of lever & erection of cover followed by satisfactory water trial.

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To replace worn out mud scrapper plate with support & vacuum filter fitting to be done.

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To replace worn out juice baffle plate of door compartment

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Fabrication & erection of new sulphur furnace after dismantling of old furnace with successful water/Air trial.

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Major repair of lime slaker with proper alignment & trial

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Dismantling & erection of Quad 440 sq. mtr. calendria include all connection with successful trail

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Dismantling, fabrication & erection of After burner vessel. For So2 furnace.

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To replace worn out sulphur furnace header of size 8” /10”

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Dismantling, fabrication & erection of ammonia pipe inside new Evaporator body

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Replacement of worn-out Stirrer arms of clarifier completed with all support and squeezers etc.

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Dismantling and repairing of 2300 sq mtrs SK catcher of uttam quad set With Satisfactory trial

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Dismantling & erection work of Uttan Quad set 2300 sq. mtr calendria include all connection with successful trial

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Replacement of partition plate of old door Compartment with 5/6 mm MS plate

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Replacement of cooling coil pipe of C- vertical crystalizer 930 mtr with new M.S. pipe size 3" with proper hydraulic testing and trial

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Dismantling, fabrication & erection of 440 sq mtr quad body shell with save all, top taper cone, manhole and its all connection with satisfactory trial

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Dismantling & erection of Uttam Quad 1700 sq. mtr. calendria shell all connection with successful trail

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Erection work of transfer pump bottle size 3mtrX1.5mtr connection.

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Centrifugal House

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To replace worn-out molasses Jacket of B & C Continuous Centrifugal Machine with proper Trial.

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To Replace worn-out “A” Centrifugal Machine Molasses Chute/housing chute followed by satisfactory trial.

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To replace worn out half portion of horizontal sugar melter in Centrifugal house with steam & juice connection followed by satisfactory trial.

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Dismantling of worn out B & C centrifugal m/c, Magma mixture shaft, fabrication of complete new shaft with 12mm plate, fitting of arms etc. with successful trial.

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Replacement of damaged portion of hopper

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Broken Shaft of Cryst. To be made correct or replaced by new one and proper alignment to be done.

Quantity-

Rate-

Amount -

Replacement of wornout bushes & Arms of Sugar Melter with satisfactoty trial

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Amount -

Replacement of cooling pipe of C & B Mono Cryst.

Quantity-

Rate-

Amount -

Replacement of wornout suction pipe of MF- 50X50/ 40X40 injection & spray pump

Quantity-

Rate-

Amount -

C- Pug mill, Magma mixer, broken shaft to be taken out and to be repaired/ to be changed new along with bush, support & arm to be fitted a satisfactory trial.

Quantity-

Rate-

Amount -

Repairing of B & C massecuite mono Cryst. Leakage coil with Hydraulic testing & and successdul trial.

Quantity-

Rate-

Amount -

B & C Magma Mixer, Pugmill worn-out broken Shell to be replaced, work to br completed with satisfactory trial.

Quantity-

Rate-

Amount -

Dis. Of worn-out B & C magma mixer shaft, fab.& erection of the shaft with 12 mm M.S. Plate, fitting and successful trial.

Quantity-

Rate-

Amount -

Replacement of worn- out molasses ring of 1350 KT C/F Machine.

Quantity-

Rate-

Amount -

Dis.,fab. & Erection of New. Fan of E.T.P. aerator

Quantity-

Rate-

Amount -

Dismantling, fabrication & erection of worn out WK1350 C/F machine cover.

Quantity-

Rate-

Amount -

Replacement of damaged hopper air try with new plate

Quantity-

Rate-

Amount -

Replacement of worn out magma/pug mill worn out padestal arms.

Quantity-

Rate-

Amount -

Replacement of weak/wearout MS jali of hopper &fitting with frame

Quantity-

Rate-

Amount -

Dismantling Fabrication and erection of air diffuser for ETP from old boiler tubes

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Amount -

Replacement of worn-out bed of sugar exiter with proper strengthening

Quantity-

Rate-

Amount -

Replacement of damaged /worn-out arms of mono crystillizer

Quantity-

Rate-

Amount -

241 More

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Uttar Pradesh Cooperative Sugar Factories Federation Limited Tender