North Central Railway Tender
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North Central Railway - NCR Tender
Machinery and Tools
Ireps
Opening Date15 Dec 2023
Closing Date10 Jan 2024
Tender Amount₹ 1,68,05,906.15
Costs
EMD
₹ 2,34,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Summary
Repairing Of Track Machine By Cutting, Welding And Grinding Of Assemblies And Sub- assemblies As Per Schedule Of Work At Tmd/jhs
Description
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Contact
Tender Id
JHS-TMC-17-2023-TMC-LINE-JHS-ENGINEERING/NORTH CENTRAL RLYTender No
JHS-TMC-17-2023Tender Authority
North Central Railway ViewPurchaser Address
-Website
http://ireps.gov.in
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Documents
BOQ Items
Refilling of nitrogen gas in different type of accumulators (20Lt) scope of work will cover following 04 items. .1-Before filling of nitrogen the contractor has to check the condition of valve, bladder etc. of accumulator. 2- Proper document of genuineness of nitrogen gas will be submitted by the contractor. 3- Any wastage of gas due to above reason only contractor will be responsible. 4- Contractor has to fill the nitrogen gas as per prescribed pressure @ 201bar . -5All equipment & T&P which is required for refilling shall be arranged by the contractor. 6-After refilling the contractor will have to check the same with machine in charge that there is no leakage and pressure is up to the mark. 7 - Duly nitrogen fill accumulator shall be inspected by SSE/TMD /JHS for any leakage and correctness of N2pressure.
8
3110
24886.24
Refilling of nitrogen gas in different type of accumulators(10Lt) scope of work will cover following items-1-Before filling of nitrogen the contractor has to check the condition of valve, bladder etc. of accumulator.2- Proper document of genuineness of nitrogen gas will be submitted by the contractor. 3-Any wastage of gas due to 05 above reasononly contractor will be responsible.4-Contractor has to fill the nitrogen gas as per prescribed pressure@ 01bar. 5-All equipment &T&P which is required for refilling shall be arranged by the contractor. 6-After refilling the contractor will have to check the same with machine incharge that there is no leakage and pressure is up to the mark. 7-Duly nitrogen fill accumulator shall be inspected by SSE/TMD/JHS for any leakage and correctness of N2pressure.
8
1689
13518.8
Refilling of nitrogen gas in different type of accumulators (2.5/1Ltr) scope of work will cover following items. 1.- Before filling of nitrogen the contractor has to check the condition of valve, bladder etc. of accumulator. 2- Proper document of genuineness of nitrogen gas will be submitted by the contractor. 3- Any 06 wastage of gas due to above reason only contractor will be responsible. 4- Contractor has to fill the nitrogen gas as per prescribed pressure @ 20bar . -5 All equipment & T&P which is required for refilling shall be arranged by the contractor. 6-After refilling the contractor will have to check the same with machine in-charge that there is no leakage and pressure is upto the mark. 7 - Duly nitrogen fill accumulator shall be inspected by SSE/TMD /JHS for any leakage and correctness of N2pressure.
8
859
6879.68
Providing & fixing of laminated glass sheet on window in replacement where broken to pay actual quantity done. Scope of work will cover cutting grinding of glass as per actual profile on machine but quantity of glass shall be calculated sq/rectangle dimensions.
400
350
140180
Cleaning & Overhauling of water radiator. Scope of work will cover following items- 1- Dismantling 08 of all fitting of radiator. 2- Taking out the radiator from machine. 3- Cleaning of fins externally. 4- Cleaning of cooling tubes with chemical internally. -5 Attending leakage if any. 6- R eplacing top and bottom gaskets. 7- R eplacing cap. 8- R efitting on machine and complete assembling. 8- Gaskets and nut bolts shall be provided by contractor if required for replacement of defective ones.
45
10849
488245.5
Repairing of seat. Scope of work will cover following items. .1 R eplacement of Rexene, cushion for 09 sitting side and back rest, foam and cloth for astar and spring. 2. Welding and repairing adjusting system. 3. P ainting the seats. 4 Openiig and re--xxig.. Stet box top side (size-9Sq feet area will be treated as one unit) seat fitting with Rexene and foam wooden box repair and inside, outside painting.
45
2473
111304.8
a)Repairing and reconditioning of cabin floor work as under- A) Removing and dismantling of cabin 10 decayed floor after opening of fitted items on floor. B) Repairing and replacing the rusty pipe structure of floor by gas cutting then fitting new pipe by welding and grinding the surface area as per proper size as required. C) Fitting of all opened items as originally fitted in the cabin. D) Reinforcing the cabin floor structure, additional MS pipe supports to sturdy the floor structure so it can provide strong grip to floor ply.
10
1314
13144.3
b)Fixing a new compressed chequered board of 19 mm thick water proof on the cabin floor and fixing by self threading bolt properly in both cabin.
150
321
48256.5
c)Fixing a new aluminium chequered plate with aluminium strip by self threading screw at all corners & joints of floor
200
253
50736
Replacing of conveyor belts of different sizes as per schedule of work on BCM. (Material will be provided by Railways) [Schedule of work annexed as Ann-A]
16
20938
335022.08
Dismantling and assembly of ascending /descending trough from and on to BCM as per schedule of work. (2jobs each machine) [Schedule of work annexed as Ann-B]. All material and consumables required for repair of trough shall be provided by the contractor.
8
18081
144650.88
Dismantling and assembly of corner roller, connecting elbow, turret gearbox, Arch plate and connecting chain as per Schedule of work. [Schedule of work annexed as Ann-C]
4
28394
113579.32
Dismantling , assembly and fixing of rollers , support rings and fixing of scud plate by re-drilling and threading on main conveyor as per schedule of work [Schedule of work annexed as Ann-D]
4
25042
100169.92
Repairing by fabrication of damaged hood assembly as per schedule of work. [Schedule of work annexed as Ann-E]
4
14632
58530.36
Repairing of Parent Bore for corner roller no.1 of Ascending Side Trough as per schedule of work. [Schedule of work annexed as Ann-F]
6
10772
64634.46
Repairing of parent Bore for corner roller no.3 of Descending side Trough as per schedule of work. [Schedule of work annexed as Ann-G]
6
9214
55284.6
Repairing of Parent Bore for corner roller no.5 of Descending Side Trough as per schedule of work. [Schedule of work annexed as Ann-H]
8
13318
106547.36
Repairing of Lifting unit complete as per schedule of work of BCM. [Schedule of work annexed as Ann-I]
4
18123
72495.6
Repairing of extra lifting cylinder by making the bore oversize with provision of oversize piston rod, gland to suit the bore as per schedule of work. [Schedule of work annexed as Ann-J]
8
7529
60238
Dismantling three major parts of the descending trough including taking out 2 guide rods, replacing seals of 2 no . chain tensioning cylinders &, replacing bushes after machining etc as per need & assembling the same as per schedule of work. [Schedule of work annexed as Ann-K]
4
7922
31691.32
Repairing by cutting, grinding, surface preparation and welding of 20mm plate in flapper system of excavating unit in FRM machine at TMD shop floor as per schedule of work(one job equals to one cutter unit) (Schedule of work annexed as Ann-L]. All material required for the repair shall be provided by the contractor.
8
100377
803016
Dismantling & fixing of excavating conveyor belt by providing lateral support small link plates complete as per schedule of work. One Job each machine (both side) [Schedule of work annexed as Ann-M]
4
169680
678720
Providing & fixing of metlon / taflan sheet on excavating conveyor by necessary drilling, cutting etc as per schedule of work of FRM. Two Job each machine [Schedule of work annexed as Ann-N]
6
35517
213103.02
Providing & fixing of metlon/taflan sheet by necessary drilling, cutting etc in Main conveyor belt as per schedule of work of FRM.One Job each machine [Schedule of work annexed as Ann-O]
3
45128
135386.46
Dismantling & fixing of MAIN conveyor belt and Transfer conveyor (if provided on machine) by providing lateral support BIG link plates complete as per schedule of work. One Job each machine [Schedule of work annexed as Ann-P]
4
167072
668289.6
Repairing of different drive shaft of FRM by cutting/surface preparation/providing new sprockets over both ends as per schedule of work [Schedule of work annexed as Ann-Q]
24
15229
365517.12
Dismantling, assembly and fixing of rollers, support ring and fixing of scud plate by re-drilling and threading on waste conveyor as per schedule of work. [Schedule of work annexed as Ann-R]
8
22115
176925.84
Removing & providing new rubber over belt drive drum on m/c as per schedule of work on BCM/FRM. [Schedule of work annexed as Ann-S]
2
45087
90175.46
Repairing of distributor chute by cutting, welding, grinding as per schedule of work of BCM and FRM [Schedule of work annexed as Ann-T]
16
16900
270407.36
Dismantling , assembly and fixing of rollers , support ring and fixing of scud plate by re-drilling and threading on distributor conveyors as per schedule of work (2 jobs each machine) [Schedule of work annexed as Ann-U]
16
22583
361336.48
Cutting, surface preparation, fabrication by providing MS sheet, angles chequer plate for machines stairs/ladder as per schedule of work. [Schedule of work annexed as Ann-V]
4
3540
14161.16
Repairing of central plough by cutting, removing, grinding, Providing and fixing of wear strip in BCM as per schedule of work. [Schedule of work annexed as Ann-W]
4
37036
148145.96
Repairing by dismantling, cutting, grinding, surface preparation, providing and fixing of wear strip and repairing of cutting chain frame for run way of excavating chain in FRM as per schedule of work. 4 job in one machine. [Schedule of work annexed as Ann-X]
16
26812
428994.4
Repairing of duct unit as under by attending Original base floor bottom of LHS & RHS cutter unit damaged portion size 2910x400x8 mm and welding new plates in shape and size as per schedule(one side duct unit will be treated as one job) [Schedule of work annexed as Ann-Y]
8
9057
72459.92
Repairing of duct unit as under by attending Cutter unit side damaged wear strip size 2910x275x6mm= 2no. cutting by gas cutter & then grinding welding new side wall in same size and also drilling as per wear plates holes. (Both side duct repair will be treated as one job) [Schedule of work annexed as Ann-AA]
4
16102
64408.84
Disassembly, assembly of cutting chain guide , arch , guide upper and lower etc by fixing all accessories as per schedule of work. (Both side unit will be counted one job) [Schedule of work annexed as Ann- AC]
4
29001
116006.72
Dismantling, providing and fixing of long pin bolts, bushes and welding by aligning as per schedule of work. [Schedule of work annexed as Ann-AD] both side units shall be treated as 1 job.
4
26018
104072.04
Repairing of Side plough by cutting, removing, grinding, Providing and fixing of wear strip in FRM as per schedule of work. [Schedule of work annexed as Ann-AJ]
8
18857
150861.68
Repairing/replacement of measuring & front rod bush: (i) The measuring and front rod shall be 42 dismantled with proper working tools taking full precautions. (ii) Dismantled parts shall be inspected by SSE/JE TMD for its reusability. (iii) P. B. Bushes shall be replaced after machining/matching with OD of measuring & front rods to get sliding clearance. (iv) Repaired measuring and front rod assembly shall be inspected by SSE/JE TMD for its proper functioning. (v) All material including semi finished bush will be provided by Railway
10
7306
73069.1
Providing & Fixing of rubber beading with lock as per sample for all glass panes for the machine 43 after removing old glass panes and beads to the nos. of glasses to be fixed are 19Nos. wth app .Length of bead 200 feet . Scope of work will cover removal of all glasses of machine after cleaning glass panes, new rubber beading shall be used for fixing the same. Rubber beading shall be used as per approved sample.
3000
23
69780
Repairing of machine door of both cabin (including bearing 6201- Qty -08 nos) As per schedule of work [Schedule of work annexed as Ann-AK]
30
4367
131016.6
Repairing of Tamping unit slding assembly for WST/UNI/ VPR with replacement of sliding P.B. Bush-8nos. as per schedule of work [Schedule of work annexed as Ann-AL]
2
51553
103107.26
Taking out and fixing of tamping unit to and from machine as per schedule of work (each set of CSM/ DUO/UNI-3S5 consist of two bank and T. Exp/UNI-4S5 consist of four banks). [Schedule of work annexed as Ann-AM]
12
14067
168810.96
Repainting of the whole machine, all type tampers and DGS with two coats of synthetic enamel burger paint golden, yellow, smoke grey black, aluminium as required on one coat of primer paint with suitable 47 puttee for smooth surface after scraping the old paints, writing work on sides, front rear in block letter in blue, black, red or any other colour as per specimen.(As per schedule of work) [Schedule of work annexed as Ann-AP] In case of Dynamic Express machines the tamper portion and the Dynamic track stabilizer portion will be traeted as 2 separate units for payment purpose.
20
97202
1944051.2
Repainting of the whole machine BCM/FRM with two coats of synthetic enamel burger paint 48 golden, yellow, smoke grey black, aluminium as required on one coat of primer paint with suitable puttee for smooth surface after scraping the old paints, writing work on sides, front rear in block letter in blue, black, red or any other colour as per specimen. (As per schedule of work)[Schedule of work annexed as Ann-AQ]
4
170104
680419.2
Repainting of the whole machine BRM /set of SQRS,(02 Portals per set) T-28 (02 machines per 49 set) with two coats of synthetic enamel burger paint golden, yellow, smoke grey black, aluminium as required on one coat of primer paint with suitable puttee for smooth surface after scraping the old paints, writing work on sides, front rear in block letter in blue, black, red or any other colour as per specimen. (As per schedule of work) [Schedule of work annexed as Ann-AR]
10
46662
466624.2
Replacement of M.S sheet over roof on anywhere on track machine as per schedule of work.
100
148
14892
Roof rubber beading as per sample make EPDM rubber. As per drawing and specification attached.
100
531
53199
Providing and fixing of Curtain. The curtain cloth is to be stitched as per required size and fixed to windows/doors
800
285
228680
20 mm pipe of steel/Aluminum for curtains.
200
20
4002
20 mm PC brackets of steel/Aluminum for curtains.
50
18
917
Providing and fixing steel tool box for machine, size 1525x 460x550 mm out of MS Steel 1.6mm 55 thick with angle supported 25x25 x4mm making provision of 8 Drawers , four Drawers with lock left side and four Drawers right side and mid-box with separate open-able size 605x460x550mm with locking arrangement and top with 3 separate 4" cushioned. 40 densities with 6mm ply sitting arrangement
10
26036
260362.1
Providing and fixing of the rubber beed to the doors of width 25 mm and 1.95 mts length to the doors of track machines with all contractors' men, material, lead, lift, tool & plant etc., as per the instructions of engineer-in charge at site .
30
862
25866.6
Replacement of Aluminum Jaali in both cabin as per schedule of work.
100
170
17017
Supply and filling up of AC gas to air conditioner of machine as per schedule of work.
100
1720
172069
Removing, cleaning and fixing of pneumatic tank to machines. Scope: The work involves removal of removal of Pneumatic tank, cleaning and re-fixing of Pneumatic tank. If the condition of existing pneumatic tank is unusable, then fixing it with new pneumatic tank supplied by Railway.
50
1004
50249.5
Draining of fuel tank, cleaning of diesel tank with lint free cloth and makingof new gaskit for its cover and refilling of diesel into tank.
35
1573
55067.95
Supply and fitment of seat cover of sofa cloth for working cabin, operating seat with back rest cover, head rest cover and tool box seat cover of various track machine.
100
1950
195000
Broken bolts removal by drilling/welding duly clean the thread by tap.
200
650
130000
Supply and fixing of half thread Hex bolt M 12x65 mm of make Unbrako LPS or own make for FRM machine
6000
15
91800
Supply and fixing of Nylock nut 12 mm of make Unbrako LPS or own make for FRM machine
6000
6
37500
Repairing of Buffers by Cutting , grinding , welding with providing plates and overhauling.
8
4480
35843.6
Draining, cleaning and filling of Hydraulic Tank as per scope of work.
30
2524
75733.8
Repair /Overhaul of machine Bogie for CSM/UNI/DUO/ DGS//3X,HOT 3X, MFI as per schedule of work.
50
21164
1058200
Repairs/Overhauling of Machine Driving Bogie for BCM etc as per Schedule of work.
4
27066
108266.72
Repairing of driving bogie of FRM as per schedule of work.
4
50074
200297.2
Repairing of running bogie of FRM as per schedule of work.
2
33949
67899.4
Dismantling & fixing cordon shafts as per schedule of work. Scope: The work involves removal of Cordon shaft, cleaning and refixing of Cordon Shaft. If the condition of existing cordon is unuseable, then fixing it with new cordon shaft supplied by Railway.
100
555
55541
Supply and fixing of Retro reflective prismatic stickers (letters, numbers) on trackmachines of repeated brand (3M) approved by Engineer-incharge for clear visibility including night times and as directed by Engineer-in-charge at TMD/JHS including lead, lift, comsumables.
200
852
170516
Repairing of third rail of UNI-3S machine by dismantling and assembling as per schedule of work
6
6390
38343.48
Inspection/Replacement/Fitment of various Hydraulic Pumps as per schedule of work
150
1289
193437
Inspection/Replacement/Fitment of various Hydraulic Motors as per schedule of work
150
727
109165.5
Replacement of Hydraulic Cylinder seals as per Schedule of work. a) For track lifting cylinder, lining 77 cylinder, support cylinders, rail clamp cylinders, Hyd. brake cylinders,satellite lateral movement cylinder, screen tilting cylinders, hood cylinders, cutter bar cylinders, rope cylinders, ballast distribution cylinders,distribution conveyor in & out cylinders, extra lifting cylinders, hook in out cylinder, Unimat T/U in out cylinders, Unimat T/U radial cylinders, Unimat Lifting unit forward reverse cylinder, all DGS cylinders, etc as per Schedule of work
100
919
91930
Supply of AIR UNLOADER VALVE SIZE 1/2" PL Part No:90200 TVS PT. NO. 301940 [ACCEPTABLE MAKE: PLASSER or TVS only]
20
1530
30600
Fixing or replacement of various pneumatic valves at TMD JHS with all contractor's men, Tools & plants as directed by Engineer-in-charge.
20
146
2936
Supply of VALVE OEM:PL Part No:90344 SUBSTITUTE SCHRADER NO.90338H/A53014TF [ACCEPTABLE MAKE: PLASSER or SCHRADER only]
40
2986
119440
Fixing or replacement of various pneumatic valves at TMD JHS with all contractor's men, Tools & plants as directed by Engineer-in-charge.
40
146
5872
Supply of PNEUMATIC VALVE PL Part No: G53014-TF [ACCEPTABLE MAKE: PLASSER or SCHRADER only]
30
2986
89580
Fixing or replacement of various pneumatic valves at TMD JHS with all contractor's men, Tools & plants as directed by Engineer-in-charge.
30
146
4404
Supply of AIR WATER SEPERATOR' SIZE 1/4" PL. PART 90181A SCHRADER PART NO.S-3334 OF301760. [ACCEPTABLE MAKE: PLASSER or SCHRADER only]
30
1676
50280
Fixing of AIR WATER SEPERATOR
30
146
4404
Supply of PNEUMATIC VALVE PART NO:G53024-YTF [ACCEPTABLE MAKE: PLASSER or SCHRADER only]
30
4637
139110
Fixing or replacement of various pneumatic valves at TMD JHS with all contractor's men, Tools & plants as directed by Engineer-in-charge.
30
146
4404
Supply of AIR OILER SIZE 1/2" PL Part No:90180 SCHRADER PART NO.S-3487 OF 250440 [ACCEPTABLE MAKE: PLASSER or SCHRADER only]
30
2184
65520
Fixing of Air oiler
30
146
4404
Supply of STOP COCK OEM:PL PART NO.: HY152.01-H Make: Plasser
50
2812
140600
Fixing or replacement of various pneumatic valves at TMD JHS with all contractor's men, Tools & plants as directed by Engineer-in-charge.
50
146
7340
Supply of PNEUMATIC CYLINDER Part No: PN1Z-G.35/12/50 [Acceptable Make: PLASSER or SCHRADER only]
20
3260
65200
Replacement of Defective Pneumatic cylinders with new cylinders in all Track machines with all contractor's men, tools & Plants etc., as directed by Engineer-in-Charge.
20
232
4641.8
Supply of PNEUMATIC CYLINDER Part No: PN2Z-G.35/12/50 [Acceptable Make: PLASSER or SCHRADER only]
20
2820
56400
Replacement of Defective Pneumatic cylinders with new cylinders in all Track machines with all contractor's men, tools & Plants etc., as directed by Engineer-in-Charge.
20
232
4641.8
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