North Central Railway Tender

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North Central Railway - NCR Tender

Works
Metals and Non-Metals
Ireps
Opening Date23 Jan 2025
Closing Date14 Feb 2025
Tender Amount₹ 1,96,89,856.34 
Notes
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Costs

Summary

Welding Of Rail Joints By Alumino Thermit Skv Process Including Supply Of Welding Portion, Supervision, Tools & Plants And Consumables Etc. Under Sr. Den-ii/agra

Description

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25mm gap 'in-situ' welding during traffic block and finishing of weld to meet the prescribed tolerances and pass all stipulated tests with all required labour, materials, consumables, tools, equipments etc. to complete the work in all respect as per IR's "Manual for Fusion Welding of Rails by Alumino - Thermic Process" with latest correction slips, including marking of welded joint, painting weld collar with anticorrosive paint, restoration of track near weld joint to original position and fixing of joggled fish plate at new weld, to be removed after passing of weld in USFD test as 4 directed by Engineer in charge. Note: 1. Welding shall be carried out only by trained welder having valid competency certificate using RDSO approved Alumino Thermit Welding Portions, 3 piece prefabricated mould (ZIRCON WASHED) manually pressed, Single shot crucible fitted with auto tapping thimble and Compressed Air Petrol/LPG preheating technique as per RDSO Specification No IRST/19-2020 with latest amendment. 2. Hydraulic Weld trimmer shall be used for chipping and profile Grinder for finishing. 3. Only required nos. of Joggled fish plates shall be supplied by Railway at nearest P. Way Stores and the same shall be returned at nearest P. Way Store or at other location as per direction of Engineer-in-Charge after release from track. All other items required shall be supplied by the Contractor. For 60 Kg - 90 UTS Rail

50

4465

191303.31

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25mm gap 'in-situ' welding during traffic block and finishing of weld to meet the prescribed tolerances and pass all stipulated tests with all required labour, materials, consumables, tools, equipments etc. to complete the work in all respect as per IR's "Manual for Fusion Welding of Rails by Alumino - Thermic Process" with latest correction slips, including marking of welded joint, painting weld collar with anticorrosive paint, restoration of track near weld joint to original position and fixing of joggled fish plate at new weld, to be removed after passing of weld in USFD test as 5 directed by Engineer in charge. Note: 1. Welding shall be carried out only by trained welder having valid competency certificate using RDSO approved Alumino Thermit Welding Portions, 3 piece prefabricated mould (ZIRCON WASHED) manually pressed, Single shot crucible fitted with auto tapping thimble and Compressed Air Petrol/LPG preheating technique as per RDSO Specification No IRST/19-2020 with latest amendment. 2. Hydraulic Weld trimmer shall be used for chipping and profile Grinder for finishing. 3. Only required nos. of Joggled fish plates shall be supplied by Railway at nearest P. Way Stores and the same shall be returned at nearest P. Way Store or at other location as per direction of Engineer-in-Charge after release from track. All other items required shall be supplied by the Contractor. For 60 Kg/60EI - R260 grade Rail

2500

4391

9407535.48

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25mm gap 'in-situ' welding during traffic block and finishing of weld to meet the prescribed tolerances and pass all stipulated tests with all required labour, materials, consumables, tools, equipments etc. to complete the work in all respect as per IR's "Manual for Fusion Welding of Rails by Alumino - Thermic Process" with latest correction slips, including marking of welded joint, painting weld collar with anticorrosive paint, restoration of track near weld joint to original position and fixing of joggled fish plate at new weld, to be removed after passing of weld in USFD test as 6 directed by Engineer in charge. Note: 1. Welding shall be carried out only by trained welder having valid competency certificate using RDSO approved Alumino Thermit Welding Portions, 3 piece prefabricated mould (ZIRCON WASHED) manually pressed, Single shot crucible fitted with auto tapping thimble and Compressed Air Petrol/LPG preheating technique as per RDSO Specification No IRST/19-2020 with latest amendment. 2. Hydraulic Weld trimmer shall be used for chipping and profile Grinder for finishing. 3. Only required nos. of Joggled fish plates shall be supplied by Railway at nearest P. Way Stores and the same shall be returned at nearest P. Way Store or at other location as per direction of Engineer-in-Charge after release from track. All other items required shall be supplied by the Contractor. For 52 Kg - 90/72 UTS Rail

1000

4391

3763014.19

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Manufacturing, supplying, testing and commissioning of Abrasive rail cutter machine as per RDSO Specification no.TM/SM/1 Rec01 of 2007.

2

121638

243277.46

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Compressor Air Blower and Q. W torch for 52kg/60kg rails as per IRDSO/Rly Board approved quality along with torch stand, extra 20m.hoses pipe each for petrol & Air with each set.

2

245671

491343.3

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Manufacturing and supplying portable D.C. welding generator for resurfacing of points and crossings by hand welding and also for emergency lighting. The manufacturer should be RDSO approved firm, and the generator shall be as per the technical specifications approved by RDSO.

2

684081

1368162.28

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Manufacturing, supplying, testing and commissioning of Weld Trimmer with trolly Power pack with special cutter along with other accessories with RDSO approved firm make and 4 RDSO specification including all lead, lift, loading, unloading carrying handling with all taxes of the government and as per directives by railway. engineer in charge or his authorized representative at site with following tolerance limit (a) Toe of rail head +0.5 to 2.00 mm (b) With of rail head +1.0 to 1.5 mm

2

75293

150586.26



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