GAIL India Limited Tender
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GAIL India Limited - GAIL Tender
Civil And Construction
Pipe Line Project
Eprocure
Opening Date15 Feb 2025
Closing Date3 Mar 2025
Tender AmountRefer Documents
Costs
EMD
₹ 1,80,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Description
Scription for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user this is tender description for unregistered user
Contact
Tender Id
2025_GAIL_226822_1Tender No
05/51/23RQ/GAIL/001(i)-16Tender Authority
GAIL India Limited ViewPurchaser Address
-Website
http://etenders.gov.in
GEM & Bid Advisory Services
Get portal registration, tender bidding, product/service listing or vendor/MSME certification services at a nominal cost
BOQ Items
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Pretesting, cleaning/ flushing, pre-hydrotesting & hydrostatic testing, dewatering, functional testing, cutting of mainline and bevelling (if required), tie-in of valve assembly, including radiography of tie-in joints, corrosion coating (by heat shrink sleeves) for burried piping and external painting for burried fittings by high build epoxy of min. 600 micron of R-95 or equivalent as required, obtaining all statutory clearances, approvals and permissions for the works (wherever required), making of valve pit [for detail refer relevant drawings (i.e. P&ID, Plot Plan) for SV Station point enclosed with tender] filled with sand, excavation and filling in all types of soils including soft/ hard rock for installation of piping/ pipe supports including all associated civil works ( pertaining to supports only); painting, finishing, clean-up and restoration of site; preparation of as-built drawings, documents and project records and performing all works as per drawings, specifications, other provisions of Contract document and instructions of Engineer-in-charge.
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Sectionalising Valve Station-3K (approx Ch. 32.00 Km)
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Sectionalising Valve Station-4K (approx Ch. 45.50 Km)
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Notes: 1. All Civil/ structural works shall be paid separately as per rates provided elsewhere. 2. Work is inclusive of receiving, taking over, loading & unloading of company supplied material and return of surplus material to Company's designated stockyard/store.
3. All other works pertaining to SV Station, TOP ( Instrumentation works) shall be paid as per rates provided elsewhere in the tender document.
4. The indicated chainage of SV Stations are approximate and may vary at the time of execution.
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(Refer GAD drawing and P&ID for Sectionalising Valve Stations enclosed with tender document for ascertaining quantum of mechanical work associated with SV Station and Tap off Point).
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SUPPLY OF ASSORTED PIPE
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Complete work of supply of assorted pipes including all taxes, duties, transportation and inspection charges but not limited to, the following items in accordance with relevant specifications indicated in scope of work indicated in SCC, drawings, specification and instructions of Engineer-in-charge and as per all provisions of the CONTRACT DOCUMENT.
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Handling including lifting, transportation from Contractor Stores to CONTRACTOR's workshop for fabrication and/ or to work site for field fabrication and erection for all piping items supplied by Contractor.
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CARBON STEEL PIPES
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API 5L, Gr. X-52, PSL-2, Seamless, BE,12" NB ,S60
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API 5L, Gr. B, PSL-2, Seamless, BE,8" NB ,14.3
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ASTM A333 Grade 6 Seamless, BE,8" NB ,XS
60
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ASTM A 106 Gr. B (Charpy), Seamless, BE ,2" NB ,S80
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ASTM A333 Grade 6 Seamless, BE,2" NB,XS
6
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ASTM A 106 Gr. B, Seamless, PE ,¾" NB ,S160
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ASTM A333 Grade 6 Seamless, PE,¾" NB ,S160
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Note : All coupling, nipples etc. as required shall be suplied by contractor but no separate payments shall be made as it is covered under erection rate.
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SUPPLY OF VALVES
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Complete work of supply of valves including all taxes,duties,transportation and inspection charges but not limited to ,the following items in accordance with relevant Specifications & relevant Data Sheets indicated in scope of work indicated in SCC, drawings, specification and instructions of EIC and as perall provisions of the CONTRACT DOCUMENT.
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Plug Valves
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D1A
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2", BW, 600#
3
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D4A
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2", BW, 600#
2
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Ball Valves
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D1A
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2" FB, BW, 600#
11
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3/4" FB, SW, 800#
12
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D4A
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2" FB, BW, 600#
2
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3/4" FB, BW, 800#
4
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SUPPLY OF FLANGES & FITTINGS
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Complete work of supply of fittings including all taxes,duties,transportation and inspection charges but not limited to ,the following items in accordance with relevant Specifications & relevant Data Sheets indicated in scope of work indicated in SCC, drawings, specification and instructions of EIC and as perall provisions of the CONTRACT DOCUMENT.
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WELDOLET
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D1A
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24" X 8", 14.3MM THK, ASTM A694 Gr-F-521 (CHARPY)
4
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12" X 2", S80, ASTM A105 (CHARPY)
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8"X2" , S80, ASTM A105 (CHARPY)
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D4A
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8"X2" , XS, ASTM A350 GR LF2 (CHARPY)
2
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SOCKOLET
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D4A
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8" X 3/4" , ASTM A350 GR LF-2, 6000#
2
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FLANGE
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D1A
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8", ASTM A105 (CHARPY), 600#
1
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D4A
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8" , ASTM A350 GR LF-2,CL-1, 600#
4
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2" , ASTM A350 GR LF-2,CL-1, 600#
4
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BLIND
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D1A
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12" , ASTM A105 (CHARPY), 600#
2
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8" , ASTM A350 GR LF-2,CL-1, 600#
1
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SPECTACLE BLIND
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D4A
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8", ASTM A350 GR LF-2,CL-1, 600#
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2", ASTM A350 GR LF-2,CL-2 , 600#
2
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90 DEGREE ELBOW
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D1A
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12", MSS- SP - 75 GR WPHY -52, S60
2
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8" , ASTM A234 GR WBP(CHARPY), XS
3
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2",ASTM A234 GR WBP(CHARPY), S80
14
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3/4" , ASTM A105, S160
4
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D4A
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8" , ASTM A420 GR WPL 6, XS
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A4A
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2" , ASTM A420 GR WPL 6, XS
2
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EQUAL TEE
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D1A
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8" , ASTM A234 GR WBP(CHARPY), 14.3
2
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3/4" , ASTM A105 , S160
8
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UNEQUAL TEE
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D1A
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12" X 8", MSS-SP-75 GR.W PHY-52, S 60 X 14.3
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D4A
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2" X 3/4", ASTM A420 GR WPL 6, XS X S 160
2
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CONCENTRIC REDUCER
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D1A
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2" X 3/4" , ASTM A234 GR WBP(CHARPY), S80 X S160
4
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LEAKS/ BURSTS (ATTRIBUTABLE TO OWNER) FOR TERMINAL PIPING
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All works for leak/burst (occurring during hydrostatic testing) including necessary repair/replacement of defective pipe length, including cutting and removing out defective pipes, welding, NDT of welds, repair and re-testing of defective welds, painting of welded joints, clean-up, re hydro testing of the pipe segment including providing all necessary equipments, labour, materials, consumables and inputs other than Owner supplied materials and performing all works as per drawings, specifications enclosed with the Contract and directions of Engineer-in-Charge.
24
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Note :(i) This rate shall be applicable for manufacturing defects in Company supplied materials only.
(ii) Leakage from free issue material (ie; Valves, Flow Tee, IJ , OQEC..etc) above item shall be opretaed. (iii) Necessary rectification/ replacement of FIM material shall be done by OEM.
(iv) Successful hydrotesting after rectification of leaks in all respect is included in above item rate and Deceision of EIC shall be final and binding to the contractor.
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RECEIVING & TAKING OVER , HANDLING, TRANSPORTATION OF FREE ISSUE MATERIAL
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The contractor shall receive & take over owner supplied bare / Coated pipe / Metering Skids / Ball Valves / Equipment / Flanges & Fittings /Flow tee.. any other material from GAIL's store (other than designated Project store)/ Contractor storage yard , inspection of material at despatch point as well as destination point, and its transportation (including transit insurance) to GAIL's store / contractor's own stock yard near work site(s) / return of project surplus / sparable material from Project site / Contractor's store to GAIL's store / warehouse including loading on trucks / trailers, transportation, unloading & stacking on wooden sleepers at contractor's own stock yard near work site(s) / GAIL store (as applicable), including arrangement of truck / trailors / cranes / other material / machinery / man-power / consumables. Above work shall be carried out as per standard drawing, specification, instruction of Owner and other provision of contract document.
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Transportation by Truck
1000
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Note :
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(i) Unit of Measurement MT - Km is product of Weight (in MT) of Material to be transported & road distance (in Kilometers) between dispatch point & destination point. Accordingly , Unit rate will be in Rs / MT-Km
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ii) The quantities given in above item no. are tentative only and shall not be considered to be binding. The quantities may be increased, decreased or deleted as per the actual site requirement and instructions / recommendations of Owner. The unit rate shall be operated to work out the final payment to the contractor.
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iii) Above price shall be inclusive of all type of taxes & duties, transit insurance during transportation & other insurance etc. including all financial & commercial implication as per the tender document. No other payment except as per quoted unit rate & executed quantities will be payable by the Owner.
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iv) The quantities given in above item no. are tentative only and shall not be considered to be binding. The quantities may be increased, decreased or deleted as per the actual site requirement and instructions / recommendations of Owner. The unit rate shall be operated to work out the final payment to the contractor.
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Sub-Total Section A
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SECTION:B- CIVIL WORKS
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EARTH WORK IN EXCAVATION/ SITE GRADING AND BACKFILLING
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Earth work in excavation /site grading in all kinds of soil including soft rock in any plan dimension up to required depth including backfilling of excavated earth at any location within the plot in layers of 300mm and compacted up to 95% to its MDD at all heights and depths. Surplus and unserviceable earth shall be disposed up to 1km lead in all conditions. Soil to be levelled and neatly dressed complete in all respect as per scope of work, detailed construction drawings, technical specifications and direction of the Engineer-in-Charge.
50
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Note:-
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1. This Rate shall be applicable only for excavation which are not included as a part of respective SOR Item.
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2.The Contractor shall take into account in his quoted rate the provision for excess excavation required for necessary working space, cutting in slopes etc., which may be required for excavation and other allied works and refilling the side slopes and working space in layers as per requirement.
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3.Rate to include cost of all labour, tools, tackles, equipment, hire charges, shoring, bailing and pumping out water as required etc. with all bye works and sundry works complete in all respects.
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4. NET CUM of excavated quantity in CUM shall be measured for payment.
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5. To be read in conjunction with Particular Job Specification.
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EARTH WORK IN EXCAVATION/ SITE GRADING IN HARD ROCK
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Earth work in excavation in hard rock requiring blasting for all type and size of foundations in any plan dimension up to required depth including disposal of excavated material up to 1 km lead in all conditions, and disposal of surplus and unserviceable material. Surface to be leveled and neatly dressed complete in all respect as per scope of work, detailed construction drawings and directions of the Engineer-in-charge.
20
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Note:-
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1. This Rate shall be applicable for excavation which are not included as a part of respective SOR Item.
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2. The Contractor shall take into account in his rate, the provision for excess excavation required for necessary working space, cutting in slopes etc., which may be required for excavation and other allied works as per requirement.
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3. Rate to include cost of all labour, tools, tackles, equipment, hire charges, shoring, bailing and pumping out water etc. with all bye works and sundry works complete in all respects.
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4. To be read in conjunction with Particular Job Specification.
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EARTH WORK IN FILLING
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Earth work in filling with good quality imported earth from approved source in the layers of 300 mm and compacted up to 95% to its MDD or as per direction of Engineer in charge up to required depth and any plan dimension including all testing, watering, rolling each layer with 8 tonne to 10 tonne roller in open area and by 1 tonne to 2 tonne roller or wooden or steel rammers in confind area, and dressing / filling up ground depressions etc. complete in all respect as per scope of work, detailed construction drawings , as per technical specifications and directions of the Engineer-in-charge.
50
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Note:-
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1.Rate to include cost of all labour, tools, tackles, equipment, hire charges, cost of borrow earth by way of royalties, right of way, cess, and backfilling using serviceable earth in all conditions, etc.
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2. To be read in conjunction with Particular Job Specification.
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SOLID CONCRETE BLOCKS
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Providing and laying solid concrete block of Grade C 5.0 of IS: 2185 Part 1:2005 in Cement Mortar 1:4 (1cement : 4 sand) in steps, load bearing structures, drains, boundary wall below FGL or at any other location at all depths & height for all leads including providing required finishes, curing, scaffolding, etc., complete as per specifications and drawings with all bye-works as per direction of the Engineer-in-charge.
10
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Note:-
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1.Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials such as minimum 43 grade cement (OPC), concrete blocks, finishes, bitumen, other minor construction materials, shuttering, staging, masonry work, excavation, plastering with 15 mm thick cement plaster on exposed faces with 1:4 cement mortar( 1 cement : 4 Sand) , etc. as per requirement with all bye-works and sundry works complete as per drawings.
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2. To be read in conjunction with Particular Job Specification.
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PLAIN CEMENT CONCRETE
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Supplying and laying plain cement concrete of grade M 10 with stone aggregate 40mm down grade (including shuttering if required) in all types of concrete works including levelling courses below foundations, mass concrete works, chambers, cable trench, under floors and any other locations, at all levels and locations (which are not covered as part of composite items) as per drawings, specifications and directions of the Engineer-in-charge.
10
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Note :-
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1.Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials, shuttering in all conditions etc. with all bye works and sundry works.
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2. To be read in conjunction with Particular Job Specification.
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REINFORCED CEMENT CONCRETE
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Providing and laying Reinforced Cement Concrete of grade M-25 with 20mm and down grade crushed stone aggregate in all types of structures like foundations, beam, columns, pedestals, pedestal bases, pipe supports, sleepers, cable trench, RCC retaining wall foundation for boundary wall etc. including excavation, PCC M10 in mud mat, shuttering, construction joints, bitumen painting on surfaces in contact with soil,supplying and fixing MS inserts, finishes etc. at all depths and levels complete as per drawings, specifications and directions of the Engineer-in-charge.
50
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Note :-
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1. Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials such as minimum 43 grade OPC cement including sulphate resistant cement for sub-structures, inserts, bolts, conduits, bitumen, excavation, PCC M-10 in mud mat, other minor construction materials, shuttering , staging, testing of concrete, curing etc. except reinforcement steel with all bye works and sundry works complete.
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2. To be read in conjunction with Particular Job Specification.
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REINFORCEMENT STEEL
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Supplying and Fabricating and Fixing in position HYSD Steel Reinforcements/ TMT Grade Fe-415/Fe 500D conforming to IS 1786-2008 at all levels and positions including the Cost of transportation, Straightening, Cutting, Bending, Cranking, Binding, Welding, Provision of necessary Chairs and Spacers, Preparation of bar bending schedule, getting the same approved by EIC etc., complete as per Drawings and Specifications and including Cost of binding wire, Labour etc., all complete in all respects as per scope of work, detailed construction drawings, technical specifications and direction of Engineer-in-charge. The Chairs and Spacer Bars provided will not be measured for payment.
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Note :-
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1. Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials such as steel Reinforcement, binding wire and other minor construction materials, testing etc. all bye works and sundry works.
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2. Chairs, Laps, Spacers, Wastage etc. shall be to contractor's account.
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3. To be read in conjunction with Particular Job Specification.
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PAVER BLOCK FLOORING
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Supplying and placing in position as per approved pattern of Cement Concrete Inter locking/grass jointed paver block 60 mm thick of approved shape, rough finish, M-30 strength of approved brand laid over the sand bed of minimum 100 mm thick. The CC interlocking blocks to be of uniform Grey colour or as approved by EIC complete in all respects as per scope of work, detailed construction drawings, technical specifications and directions of the Engineer-in-charge.
150
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Note :-
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1. Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials such paver blocks, sand, earth work in excavation in cutting earth in all conditions, shuttering with all bye works and sundry works.
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2. To be read with in conjunction with Particular Job Specification.
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KERB STONE FIXING
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Providing and fixing precast concrete Kerb stones (125 wide X 300 deep) of M-30 grade or equivalent of approved make and shape at or near ground level as per approved pattern and setting in position with cement mortar 1:3 (1 cement : 3 coarse sand) including the cost of required centering, shuttering and finishing smooth with 6 mm thick cement plaster 1:3 (1 cement : 3 fine sand) wherever required over 75 mm thick PCC M-10 levelling course, complete in all respects as per scope of work, detailed construction drawings, technical specifications and directions of the Engineer-In-Charge.
200
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1. Rate to include all labour, tools, tackles, factory manufactured & steam cured Kerb Stones, shuttering, transportation, water charges, earth work if any, PCC etc complete.
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2. To be read with in conjunction with Particular Job Specification.
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VALVE PIT
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Supply, Construction and handing over of Solid Concrete Block Valve Pit - Type-I (4.9m x 4.65m x 2.5m) in size (internal dimension) as per technical specification and direction of Engineer-In-Charge complete in all respect. Scope of work shall be as per complete as per attached tender drawing.
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1. To be read with in conjunction with Particular Job Specification & Tender Drawing.
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NOTE:
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(i) The bidder must indicate currency(ies) against each quoted item of the SOR.
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(ii) The total amount shall also be given by the bidder in the quoted currency(ies).
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Sub-Total Section B
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SECTION:C- INSTRUMENTATION WORKS
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Supply of Pressure Gauges as per tender document (inclusive of supply of necessary piping materials/tubings, dampeners (if required) alongwith all necessary valves & fittings, impulse lines/manifolds as per installation standard)
8
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Installation, testing and commissioning of Pressure Gauges as per tender document (inclusive of necessary piping materials/tubings, dampeners (if required) alongwith all necessary valves & fittings, impulse lines/manifolds as per installation standard)
8
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Supply of Temperature Gauges (skin type) inclusive of mounting pad and installation of instruments as per installation standard
2
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Installation, Calibration, Testing & Commissioning of Temperature Gauges (skin type) inclusive of mounting pad and installation of instruments as per installation standard
2
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Supply of RTD (Skin Type) as per tender document (inclusive of supply of mounting pad, yoke, supports, etc as per installation standard)
4
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Installation, testing and commissioning of RTD (Skin Type) as per tender document (inclusive of mounting pad, yoke, supports, etc as per installation standard)
4
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FREE ISSUE ITEMS
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SS Tube Connection, Testing and Commissioning of Gas Actuated Ball Valves (AV) / Gas Over Oil Ball Valves (GOV) / HOV including the Supply and installation of SS tubes and fittings along with supports for impulse lines (wherever required), hydraulic testing, hydraulic oil (if required), painting of supports as per std, manifold/ isolation valves, sockolets etc as required for tubing of each Valve, as per the direction of Engineer-In Charge but exclusive of supply of Valves with actuator.
2
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Supply, installation, testing, commissioning of the complete earthing protection system, earth electrodes, construction of earth pit, earth main ring, process equipments and pipes/ flanges including including marking, jumpers all associated civil work with all material and labour as per specification & IS-3043 and drawings approved by the Owner/Consultant.
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Supply of GI earth strip (50X6) mm & its connection with electrode and equipments.
200
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Installation, testing and commissioning of GI earth strip (50X6) mm & its connection with electrode and equipments.
200
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Supply of GI earth strip (25x3) mm & its connection with electrode and equipments.
150
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Installation, testing and commissioning of GI earth strip (25x3) mm & its connection with electrode and equipments.
150
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Supply, Installation & Testing of GI Wire, wire rope and all balance earthing material including copper strip (50 mm x 2 mm thick) jumper for flanges etc. as per the specification required for all the stations of PART B equipments / instruments.
1
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Preparation of Earth Pits inclusing supply of earthing material & testing - GI earth PIPE Electrode complete with backfill materials alongwith 6 mm thick chequered plate cover/SFRC (Size 600 x 550mm) .
4
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Supply of 25 sqmm unarmoured copper cable (outer sheath green color) with cable tray with cover & supports alongwith accessories
100
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Installation, testing and commissioning of 25 sqmm unarmoured copper cable (outer sheath green color) with cable tray with cover & supports alongwith accessories
100
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Start up & Commissioning of complete terminal instruments (limited to scope of tender) along with SS Tag Plates for instruments / equipments, including all labour, test equipments and other auxiliaries as required, etc., complete in all respects as per specifications/ drawings/ directions of Engineer-in-Charge. All necessary Testing and commissioning reports, as-built drawings etc., shall also be prepared and to be submitted to the purchaser/consultant
1
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Note:
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(i) The bidder must indicate currency(ies) against each quoted item of the SOR.
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(ii) The total amount shall also be given by the bidder in the quoted currency(ies).
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(iii) Pipeline is passing through 02 states Karnatka & Tamilnadu. Approx. 46 % laying and associated work falls under Karnataka state and 54 % under Tamilnadu State, Bidder is advised to quote accordingly.
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Sub-Total Section C
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SECTION:D- STRUCTURAL WORKS
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Supply, fabrication & erection of Steel structure
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Supply, fabrication and erection of all types of pipes supports, approach platform for valve operation, crossover structure, handrails, ladder, grating, chequered plate, walkways, stairs or any other steel structures required for works, etc. including surface preparation, painting as per specification, including loading, transportation and unloading delivery at erection site of all fabricated structures, storage and handling at site, site assembly and finally erection of structures at appropriate location, alignment and welding of all structures true to line, level, plumb and dimension. The work shall be completed in all respect as per drawings, technical specification and direction of the Engineer-in-Charge. (The cost & weight of MS bolts and nuts (permanent and service), washers, electrodes, putty, gases, shims, packs, cost of straightening of raw materials, Built up section at any shape, cutting of flats from plates and providing splices, paints, tools, plants, testing of materials, etc and all other consumables as required for the work shall be deemed to be included in the quoted rates.)
2650
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Note:
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The quantities indicated are estimated values and hence are approximate. Final payment will be made based on actual quantities to be certified by the Purchaser.
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The cost & weight of MS bolts (permanent and service), washers, electrodes, putty, gases, cost of straightening the raw materials, cutting of flats from plates and providing splices, paints, tools, plants, electric power,water.other consumables, as required for the work shall be deemed to be included in the quoted rates.
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All handling and transport charges of raw materials and fabricated structures including double handling, as required, for completion of work in accordance with time schedule, are deemed be included in the quoted rates
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(i) Currency must be Indian Rupees (INR) only. (ii) The bidder must indicate currency(ies) against each quoted item of the SOR.
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(iii) The total amount shall also be given by the bidder in the quoted currency(ies).
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Sub-Total Section D
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Grand Total A+B+C+D
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GST (CGST&SGST/UTGST or IGST) in percentage (%) on Total of Section A + B + C above
1
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