GAIL Gas Limited Tender
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GAIL Gas Limited Tender
Electrical and Electronics
Electrical Works
Eprocure
Opening Date4 Aug 2022
Closing Date23 Aug 2022
Tender Amount₹ 2,04,73,590
Costs
EMD
₹ 3,99,647Document Cost
Refer DocumentsTender Fee
Refer Documents
Description
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Contact
Tender Id
2022_GAILG_124576_1Bid Award Id
ViewTender No
GAIL GAS/NOIDA/5246/RS/22-23/32Tender Authority
GAIL Gas Limited ViewPurchaser Address
-Website
http://etenders.gov.in
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Documents
BOQ Items
Shifting of Manual Test Station along with foundation and cable to suitable location as per instruction of EIC. (Excluding additional Cable if required).
6
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Repairing of Manual Test Stations foundation with supply and replacement of foundation bolts and nuts including labour,tools,tackles consumeables like cement,sand aggregates etc complete in all respect as per scope of work, specifications and direction of EIC.
5
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Repairing of Manual Test Stations including supply and replacement of damaged door, door locks,terminal plate ,diagram plate,neoprene gasket, brass links cable identification ferrules etc in Manual Test Station with proper cable termination, cable jointing,lugs with numbering of Test Station complete in all respect including labour,tools,tackles,consumeables like MS /brass bolts, nuts, washers,insulation tape etc.as per scope of work, specifications and the direction of EIC.
8
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Supply & replacement of damaged/missing locks in Manual Test Station including labor, consumables, tools & tackles as per drawings, specifications & instructions of EIC.
10
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Supply & replacement of damaged/missing doors in Manual Test Station including lock,neoprene gasket, diagram plate labor, consumables , tools & tackles as per drawings, specifications and instructions of EIC.
15
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Supply & installation of damaged/missing terminal plates (all types) with M10 brass studs, washers, links, lugs & nuts, tools & tackles and consumables including labor as per instruction of EIC.
15
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Supply and Fixing of diagram plate in the existing test station of all types complete in all respect including labour,tools,tackles ,consumeables etc. as per scope of work specifications and the direction of EIC.
50
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Supply, installation, testing and commissioning of Anode Lead Junction Box (ALJB) including required backelite plate brass nut bolts, port type resistor & shunt arrangement, civil works with materials as per EIC.
1
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Repairing of ALJB including supply of new locks and latch for the outer enclosure, shunt, variable resistance, brass links, ALJB doors including welding mechanical, fittings, hinges, labour, tools tackles, consumables like lugs, MS/Brass nuts, bolts, washers, insulation tape etc complete in all respect as per approved drawings,specification and as per direction of EIC.
1
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Supply of 660/1100V grade single core ,stranded tinned copper conductor cables,XLPE insulated,PVC sheathed armoured cables of following sizes as per scope of work , specifications and direction of EIC. Size: 1C X 4 sq mm Cable.
5
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Supply of 660/1100V grade single core ,stranded tinned copper conductor cables,XLPE insulated,PVC sheathed armoured cables of following sizes as per scope of work , specifications and direction of EIC. Size: 1C X 6 sq mm Cable.
500
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Supply of 660/1100V grade single core ,stranded tinned copper conductor cables,XLPE insulated,PVC sheathed armoured cables of following sizes as per scope of work , specifications and direction of EIC. Size: 1C X 10 sq mm Cable.
100
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Supply of 660/1100V grade single core ,stranded tinned copper conductor cables,XLPE insulated,PVC sheathed armoured cables of following sizes as per scope of work , specifications and direction of EIC. Size: 1C X 16 sq mm Cable.
5
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Supply of 660/1100V grade single core ,stranded tinned copper conductor cables,XLPE insulated,PVC sheathed armoured cables of following sizes as per scope of work , specifications and direction of EIC. Size: 1C X 25 sq mm Cable.
100
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Supply of 660/1100V grade single core ,stranded tinned copper conductor cables,XLPE insulated,PVC sheathed armoured cables of following sizes as per scope of work , specifications and direction of EIC. Size: 1C X 35 sq mm Cable.
30
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Cable laying of given Size ( XLPE armoured cable) inside the test station / over ground & under ground/inside the panel including excavation and backfilling, cable laying cable jointing above ground using copper sleeves, termination of cable in test station / panel, cable identification, supply & laying of bricks, sand etc including tools tackles, labour, consumables as per scope of work, specifications and the direction of EIC : Size : 1 C x 4 SQ MM
5
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Cable laying of given Size ( XLPE armoured cable) inside the test station / over ground & under ground/inside the panel including excavation and backfilling, cable laying cable jointing above ground using copper sleeves, termination of cable in test station / panel, cable identification, supply & laying of bricks, sand etc including tools tackles, labour, consumables as per scope of work, specifications and the direction of EIC : Size : 1 C x 6 SQ MM
500
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Cable laying of given Size ( XLPE armoured cable) inside the test station / over ground & under ground/inside the panel including excavation and backfilling, cable laying cable jointing above ground using copper sleeves, termination of cable in test station / panel, cable identification, supply & laying of bricks, sand etc including tools tackles, labour, consumables as per scope of work, specifications and the direction of EIC : Size : 1 C x 10 SQ MM
100
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Cable laying of given Size ( XLPE armoured cable) inside the test station / over ground & under ground/inside the panel including excavation and backfilling, cable laying cable jointing above ground using copper sleeves, termination of cable in test station / panel, cable identification, supply & laying of bricks, sand etc including tools tackles, labour, consumables as per scope of work, specifications and the direction of EIC : Size : 1 C x 16 SQ MM
5
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Cable laying of given Size ( XLPE armoured cable) inside the test station / over ground & under ground/inside the panel including excavation and backfilling, cable laying cable jointing above ground using copper sleeves, termination of cable in test station / panel, cable identification, supply & laying of bricks, sand etc including tools tackles, labour, consumables as per scope of work, specifications and the direction of EIC : Size : 1 C x 25 SQ MM
100
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Cable laying of given Size ( XLPE armoured cable) inside the test station / over ground & under ground/inside the panel including excavation and backfilling, cable laying cable jointing above ground using copper sleeves, termination of cable in test station / panel, cable identification, supply & laying of bricks, sand etc including tools tackles, labour, consumables as per scope of work, specifications and the direction of EIC : Size : 1 C x 35 SQ MM
30
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Cable jointing/ repairing of underground cable as per approved procedure including excavation and backfilling, cable jointing by cable jointing kit (raychem/equivalent), termination & identification of cables, supply of cable jointing kit & other consumable, labour, tools, tackles, copper sleeves, heat shrink sleeves, ferol etc. for given Cable Size XLPE armoured Cu cable as per scope of work , specifications and directions of EIC. Size: 1 C x 4 sq mm
5
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Cable jointing/ repairing of underground cable as per approved procedure including excavation and backfilling, cable jointing by cable jointing kit (raychem/equivalent), termination & identification of cables, supply of cable jointing kit & other consumable, labour, tools, tackles, copper sleeves, heat shrink sleeves, ferol etc. for given Cable Size XLPE armoured Cu cable as per scope of work , specifications and directions of EIC. Size: 1 C x 6 sq mm
25
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Cable jointing/ repairing of underground cable as per approved procedure including excavation and backfilling, cable jointing by cable jointing kit (raychem/equivalent), termination & identification of cables, supply of cable jointing kit & other consumable, labour, tools, tackles, copper sleeves, heat shrink sleeves, ferol etc. for given Cable Size XLPE armoured Cu cable as per scope of work , specifications and directions of EIC. Size: 1 C x 10 sq mm
25
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Cable jointing/ repairing of underground cable as per approved procedure including excavation and backfilling, cable jointing by cable jointing kit (raychem/equivalent), termination & identification of cables, supply of cable jointing kit & other consumable, labour, tools, tackles, copper sleeves, heat shrink sleeves, ferol etc. for given Cable Size XLPE armoured Cu cable as per scope of work , specifications and directions of EIC. Size: 1 C x 16 sq mm
1
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Cable jointing/ repairing of underground cable as per approved procedure including excavation and backfilling, cable jointing by cable jointing kit (raychem/equivalent), termination & identification of cables, supply of cable jointing kit & other consumable, labour, tools, tackles, copper sleeves, heat shrink sleeves, ferol etc. for given Cable Size XLPE armoured Cu cable as per scope of work , specifications and directions of EIC. Size: 1 C x 25 sq mm
10
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Cable jointing/ repairing of underground cable as per approved procedure including excavation and backfilling, cable jointing by cable jointing kit (raychem/equivalent), termination & identification of cables, supply of cable jointing kit & other consumable, labour, tools, tackles, copper sleeves, heat shrink sleeves, ferol etc. for given Cable Size XLPE armoured Cu cable as per scope of work , specifications and directions of EIC. Size: 1 C x 35 sq mm
2
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Making of Pipe to cable connection as per approved proedure, of all types of cable including excavation and backfilling, surface preparation, pipe to cable connection by means of pin brazing its encapsulation, holiday testing of the exposed section, labour, tools, tackles etc as per scope of work, specifications and direction of EIC .
25
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Painting of Manual Test station including removing of old paint, rust etc, surface preparation to get the smooth level surface, supply and application of 01 coat of ready mix red oxide primer of approved make, 02 coats of ready mixed first quality paint of approved brand. (Final dry paint thickness not less than 100 micron), Numbering of Test Station as per scope of work, specification and as per direction of EIC.
125
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Painting of Anode Lead Junction Box (ALJB)including removing of old paint, rust etc, surface preparation to get the smooth level surface, supply and application of 01 coat of ready mix red oxide primer of approved make, 02 coats of ready mixed first quality paint of approved brand. (Final dry paint thickness not less than 100 micron), Numbering of Test Station as per scope of work, specification and as per direction of EIC.
1
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Painting of TR/CPPSM Units including removing of old paint, rust etc, surface preparation to get the smooth level surface, supply and application of 01 coat of ready mix red oxide primer of approved make, 02 coats of ready mixed first quality paint of approved brand. (Final dry paint thickness not less than 100 micron), Numbering of Test Station as per scope of work, specification and as per direction of EIC.
1
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Supply & replacement of copper-copper sulphate permanent refrenece cells (Make Mc Miller/ Tinker & Rasor / Caproco) necessary backfill material including excavation /backfilling cable laying,cable identification ferrules,labour, tools, tackles, consumables like sand, brick,lug,Brass washers,insulation tape etc,complete in all respects as per scope of work drawings, specification and direction of EIC.
2
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Supply of portable Cu-CuSO4 Half cell for measuring of PSP (Pipe to Soil Potential) of Pipeline.
1
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Supply & installation of explsoin proof spark gap arrestors make across insulating joints at SV/IP/RR/terminals including required cable, lugs, nuts & bolts, labor, tools & tackles, and sundry consumables.
3
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Supply, Installation and Commissioning of Polarization Cell along with the enclosure suitable for housing of Polarization Cells in all respect as per specification & directions of Engineer In charge. (Supply of cable, cable laying upto the test station, Cable Joint to pipe & Zn anode for grounding shall be treated as seperate, if required).
4
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Preventive Maintenence of Polarisation cells supply of KOH electrolyte, complete in all respect to make the cell in working condition and as per specifications and instructions of EIC.
12
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Supply and installation of pre-packed Magnesium anodes with cable having weight 17 pounds including excavation, backfilling, cable laying up to test station and cable temination in test station, cable identification ferrules, with consumables labour etc. as per approved drawing, specification and direction of EIC.
1
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Supply,replacement & installation of prepacked High Silicon Chromiunm/Iron Solid Anodes(22kg) of reputed make including excavation, backfilling, anode to tail cable connection, cable identification, coke breeze backfill complete with labor, tools & tackles as per drawings, specifications & instructions of EIC (item is applicable for Normal AGE not for Deep Well AGB)
1
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Supply and Installation of pre packed Zinc grounding cell 22Kg (H-Type) including all tools, tackles, consumables, labour chemical back fill, excavation, backfilling, cable to insert joint , laying of tail cable, cable temination at TS complete and in all respect as per drawing, specification and asp er direction of EIC.
1
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Supply and Installation of pre packed Zinc Grounding Anode (Weight: 17 lbs) including all tools, tackles, consumables, labour ,chemical back fill, excavation, backfilling, cable to insert joint , laying of tail cable, cable termination at TS complete and in all respect as per drawing, specification and as per direction of EIC.
3
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Supply, installation,Testing and Commissioning of Deep Well Anode Ground Bed (MMO Titanium anodes).
1
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Preventive maintenance of Anode Ground Bed -The scope of work includes necessary excavation for carrying out ground bed curing with 500 kg of common salt and water of 18 KL. The work includes necessary backfilling and restoration to the original condition as per the direction of EIC. The contractor shall measure the grounded resistance after the treatment of ground bed. The resistance of grounded after the maintenance shall be less than 01 ohm.
1
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Supply, installation, comissioning of earthpits as per scope of work & enclosed drawing and specififcations including supply and installation of of GI Pipe earth electrode, salt, charcoal, sand and brick masonary work,excavation and backfilling in all type of soils and MS cover at the top.
10
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Half-yearly Monitoring of Earthpits: Resistance measuring of earth-pit, pouring of water to bring down the resistance if required, painting, numbering and cleaning of connecting nuts and bolts, etc as per directions of EIC
720
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Recharging of existing earth pits. Job includes supply of new GI Pipes, material and consumables, transportation of material and manpower, painting of top cover plates and numbering, recharging of earth pit by pouring sufficient salt, charcoal and water in it for bringing down the circuit resistance including making, necessary excavation, backfilling etc complete in all respect and as per directions of EIC.
5
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Chamber Repair of Earth Pit. Job includes reconstruction of Earth pit chamber with raising the height of civil foundation, repair of cement plastering, painting of top cover plates and numbering the earthpit, charging the earth pit with common salt 50 Kg and water 100L for bringing down the circuit resistance including making necessary excavation, mixing & pouring of salt & water, replacement & cleaning of connecting nuts and bolts, etc complete in all respect and as per directions of EIC
80
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Earthpit chamber MS Cover 600 X 600 X 5 mm (Approx)
12
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Supply and installation of cable markers for underground cables and equipment as per the specifications.
5
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Carrying out on-off Close Interval Potential Logging (CIPL) Survey with Lateral Gradient at one meter interval using data loggers and standard Cu/CuSO4 Reference Electrode and as per the specifications.
70
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Carryingout Direct Current Voltage Gradient (DCVG)/ ACVG survey using standard DCVG/ACVG equipment to pin point the coating defect/holidays on pipeline as per the specifications.
15
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Stray current Interference survey at railway crossing or runnig parallel to GAIL Gas Pipelines, including 24 hours data logging,data collection from railways,study the effectiveness of existing diode bonding and recommend mitigation measures /modification required at existing doide JB, at all the railway crossings or running parallel as defined in scope of work with specification,design and detail engineering.
5
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Stary current Interference survey at foreign P/L crossing or runnig parallel with GAIL Gas Pipeline,including 24 hours data logging,data collection from foreign pipeline operator,and recommend mitigation measures at foreign pipeline crossing or runnig parallel to GAIL pipeline as defined in the scope of work,with design,specification and detail enggineering.
5
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Stray current Interference survey at HT crossings or runnig parallel to GAIL Gas Pipelines,including 24 hours data logging,collection of data from MSEB, calculation of human touch and step voltages,measurent and calculation of AC corrossion current and recommendation for mitigation/effectiveness of existing grounding with modification if required, at HT Line crossings /parallel sections as defined in the scope of work with design,specification and detail enggineering.
5
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Excavation & Backfilling of pipeline in all type of soils and ordinary rocks for a width of D+500 mm on each side of pipe and exposing the pipeline from top upto 500mm below the bottom of Pipeline including the stacking of excavated earth ,lead upto 50m,stacked earth to be levelled and neatly dressed 'as per the scope of work and directions of EIC.
10
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Coating repair, Removing the old/ damaged coating/rust greese,moisture and all foreign material at defect material with scrapper,manual surface preparation using hand wire brush ,emery paper,scrappers or a combination of all processes,repairng of the coating with supply of raychem sleeves/cold applied tape/PERP/patch repair kit ,holiday testing after repair,as per the scope of work and to the entire satisfaction of EIC .Multiple patch repairing at one location within one meter span shall be trated as single quantity only.(Compensation if required to land owners shall be in the scope of contractor)
10
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Repair & Rectification of TR Unit and CPPSM: To carry out breakdown maintenance of cathodic protection equipments like TR units, CPPSM units. EIC will issue instructions for breakdown maintenance to be carried out. Immediately upon receiving such orders, the contractor shall make necessary arrangements and submit schedules thereof in line with the time frame given by the EIC.The scope of work includes tracing out the fault in the system, carrying out necessary repair and rectification, supply of component level spares for repairing the cards and making the unit operational in all respect. The contractor should attend the break down call with in 24 Hrs. Breakdown maintenance will be carried out by the contractor under the guidelines and instructions of the EIC and as per drawing and manual.
2
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Quarterly Monitoring and Collection of data related to CP System from Manual Test Stations along the pipeline route including compilation and preperation of the reports in the office by a technically qualified person.Quarterly monitoring includes On-Off Potential Survey using current Interrupters once in a year. Total length of pipeline is approximately 70 Km and rates to be quoted on quarterly basis.Monitoring of MTSs (125 Nos in Sonipat CGD) are for eight quarters.
1000
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Monthly Monitoring and Collection of data from TR / CPPSM Units including compilation and preperation of the reports in the office by a technically qualified person. Total numbers of TR/CPPSM unit is 1 (One). Monitoring of CPPSM/TR units (1 No in Sonipat CGD) are for 24 (twenty four) months.
24
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Half-yearly Monitoring and Collection of data related to CP System from Anode Ground bed including compilation and preperation of the reports in the office by a technically qualified person.Total number of anode beds in Sonipat CGD is 1 and rates to be quoted on Half yearly basis. Monitoring of Anode Beds (1 No in Sonipat CGD) are for Four Half-years.
4
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Annual Monitoring and Collection of data related to CP System from Reference electrodes including compilation and preperation of the reports in the office by a technically qualified person.Total number of reference electrodes in Sonipat CGD are 2 and rates to be quoted on annual basis. Monitoring of reference electrodes (2 Nos in Sonipat CGD) are for two years.
4
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Mandatory spares of Kriston System TR Unit : Control Card KS-103A.
1
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Mandatory spares of Kriston System TR Unit : Spare Control Card KS-104C1.
1
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Mandatory spares of Kriston System TR Unit : Control Card KS-105D1.
1
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Mandatory spares of Kriston System TR Unit : Control Card KS-106.
1
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Mandatory spares of Kriston System TR Unit : Control Card KS-118C.
1
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Lightning Arrestors for Kriston System TR/CPPSM Unit.
1
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Transeducers for KRISTON MAKE TR/CPPSM Units (PSP, O/P Voltage,O/P Current,I/P Voltage,I/P Current)
1
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Panel Meters for KRISTON MAKE TR/CPPSM Units.
1
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Design of Anode Ground Bed including Soil Resistivity Survey for specified locations
1
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CAT survey of Un-Piggable Pipelines at every 10M Interval with Field data analysis at every 500-meter interval by plotting Pipeline Map current v/s Distance on graph sheets / Field computer for immediate on-site review including recording of elevation profile of entire pipeline at 10M as well as depth survey recording at every 10M. Submission of draft report along with data to GAIL GAS for each pipeline section, Dig Verification & Completion of Validation surveys, Completion of all survey work, submission of final reports and printed reports for all sections.
70
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IJ SUPPLY JOINT,INSULATING, DESIGN PRESSURE- 49 Kg/cm2(g), DESIGN TEMP- 0°C to 65°C, BUTT-WELD AT BOTH ENDS, DESIGN CODE- ASME SECTION-VIII DIV-I, CORROSION ALLOWANCE-1.5 MM, HYDROSTATIC TEST PRESSURE- 76 Kg/cm2(g), CHARPY TEST(BODY, WELDING ENDS)- As per ASTM A 370, HARDNESS TEST REQUIRED AS PER SPEC.
BIDDER HAS TO QUOTE & SUPPLY INSULATING JOINT, TEST CERTIFICATE OF THE PRODUCT TO BE PROVIDED WITH THE MATERIAL.
GAIL GAS MAY WITNESS TEST & DO PRE DISPATCH INSPECTION OF MATERIAL. A) 2 IN,BODY-ASTM A-105, PUPS- ASTM A 106 Gr B, 5.56 mm THK.(MIN.)
-
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2 IN,BODY-ASTM A-105, PUPS- ASTM A 106 Gr B, 5.56 mm THK.(MIN.)
2
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10 IN, BODY-ASTM A-694, F-52, PUPS- API 5L GR. X-52, 6.4 mm THK.(MIN.)
1
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Supply, Installation & Commissioning of Earth Pits as per scope of work & enclosed drawing (Drawings No.- MEC/SD/05/E9/02/02 ) and specifications including supply and installation of copper plate, GI Pipe, salt, charcoal, sand and brick masonry work, excavation and backfilling in all type of soils and MS cover at the top. (Earthing Cable/ strip extra).
5
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