Directorate Of Printing Tender
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Directorate Of Printing - DOP Tender
Electrical Goods and Equipments
Electrical and Electronics
Eprocure
Opening Date10 Apr 2018
Closing Date1 May 2018
Tender AmountRefer Documents
Costs
EMD
₹ 80,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Summary
Sale/Disposal of Unserviceable Printing Machinery and Allied Equipments
Description
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Contact
Tender Id
2018_DoPTG_325452_1Tender No
90/1/2017-18/Gen.Tender Authority
Directorate Of Printing ViewPurchaser Address
-Website
http://http://dop.nic.in/
GEM & Bid Advisory Services
Get portal registration, tender bidding, product/service listing or vendor/MSME certification services at a nominal cost
Documents
BOQ Items
DL NO: 1 GENERAL SERVICES
FOLLOWING ADDINIAL SERVICES TO BE PROVIDED DURING REFIT (a) DRY DOCK CHARGES FOR THE ENTIRE DURATION UNDERWATER PACKAGE FOR BOTH VERSIONS OF DOCKING (b) OFFICE SPACE WITH ALL OFFICE AMENITIES INCLUDING TELEPHON E, POWER SUPPLY.
(c) TOILET FACILITY NEAR DOCK FOR CREW.
(d) REST ROOM FOR DUTY PERSONNEL (05 PERSONEEL
(e) JETTY CRANE, MOBILE CRANE, FORK LIFT FACILITY WHEREVER REQUIRED
(f) TRANSPORT FOR TRANSFER OF PERSONNEL AND MATERIAL (01 LMV).
1
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DL NO; 2 DOCKING ROUTINES
ENTIRE UNDER WATER HULL AREA INCLUDING BOOT TOPING AREA TO BE CLEANED USING HIGH PRESSURE HYDRO JET . TO REMOVE MARINE GROWTH AND FOR FACILITATING HULL INSPECTION. ENTIRE U/W AREA, BOOT TOP AREA TO BE GRIT BLASTED.EXAMINE/SURVEY THE AREA (AREA :U/W 260 SQMTR INCLUDING BOOT TOP)
260
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DL NO: 3 UNDERWATER HULL SURVEY
ENTIRE UNDERWATER HULL INCLUDING BOOT TOPPING AREA BE VISUALLY SURVEYED.USG SURVEY TO BE CARRIED OUT AT DIFFERENT LOCATIONS.
(AREA :U/W 260 SQMTR INCLUDING BOOT TOP)
260
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DL NO:4 UNDERWATER HULL
RENEW OF STEEL AT DEFECTIVE AREAS AS PER THE SURVEY REPORT OF NSRY SURVEY TEAM.
15
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DL NO: 5 UNDERWATER HULL
PAINT CONDITION TO BE INSPECTED AND RESTORED IF NECESSARY AS PER NO 20/03 OR LLPS. (AREA :U/W 324 SQMTR INCLUDING BOOT TOP)
324
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DL NO: 6 SEA TUBES
REMOVE, CLEAN, AND EXAMINE GRATINGS OF INLET AND DISCHARGE. EXAMINE ANODES OF INLETS AND DISCHARGES. REPLACE GRATINGS ON COMPLETION OF REPAIRS. (02 IN NO GRATINGS)
2
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DL NO: 6 SEA TUBES
REMOVE, CLEAN, AND EXAMINE GRATINGS OF INLET AND DISCHARGE. EXAMINE ANODES OF INLETS AND DISCHARGES. REPLACE GRATINGS ON COMPLETION OF REPAIRS. (02 IN NO GRATINGS)
22
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DL NO: 8 DOCKING ROUTINES
REMOVE, CLEAN, PAINT AND REFIT THE EDDY PLATE AND ROPE GUARD.
1
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DL NO: 9 TANK TOPS
VISUAL SURVEY OF UNDER MENTIONED TANKS TO BE CARRIED OUT. JOB INVOLVES SURFACE PREPARATION TO BARE METAL OF ENTIRE BULHEADS, STIFFENERS. PAINT SCHEME TO BE RESTORED POST SURVEY/ RENEWAL AS PER NO 20/03 OR LLPS AS PER THE DETAILS GIVEN BELOW. A) FORE PEAK TANK + CHAIN LOCKER - 30 sqmtrs 1. ZINC PHOSPHATE PRIMER (INTER PRIME 538). RED - DFT 75 - PSR(m2/Lt) 5.32 2. AKLYD FINISH . (INTER LAC 665) - WHITE - DFT 50 - PSR(m2/Lt) 6.72 B) FWD BALLAST TANK NO 1 - 60 sqmtrs 1. EPOXY PRIMER TIE COAT (INTERGARD 269). RED - DFT 50 - PSR(m2/Lt) 5.64 2. ABRASION RESISTANT ALUMINIUM PURE EPOXY. (INTERSHIELD 300) - BRONZE - DFT 150 - PSR(m2/Lt) 2.4 3. ABRASION RESISTANT ALUMINIUM - PURE. EPOXY (INTERSHIELD 300) - ALUMINIUM - DFT 150 - PSR(m2/Lt) 2.4
30
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C) FWD BALLAST TANK NO 2 - 60 sqmtrs 1. EPOXY PRIMER TIE COAT (INTERGARD 269) -. RED - DFT 50 - PSR(m2/Lt) 5.64 2. ABRASION RESISTANT ALUMINIUM PURE EPOXY. (INTERSHIELD 300) - BRONZE - DFT 150 - PSR(m2/Lt) 2.4 3. ABRASION RESISTANT ALUMINIUM - PURE. EPOXY (INTERSHIELD 300) - ALUMINIUM - DFT 150 - PSR(m2/Lt) 2.4
60
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-
D) FRESH WATER TANK (P/S) + GRAVITY TANK - 100 sqmtrs 1. EPOXY PHENOLIC TANK (INTERLINE 850) - . GREY - DFT 150 - PSR(m2/Lt) 3.55 2. EPOXY PHENOLIC TANK COATING (INTERLINE 850) - WHITE - DFT 150 - PSR(m2/Lt) 10.64 3. EPOXY PHENOLIC TANK COATING (INTERLINE 850) - WHITE - DFT 150 - PSR(m2/Lt) 3.55
100
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DL NO: 10 TANK TOPS
E) AFT BALLAST TANK P/S - 100 sqmtrs 1. EPOXY PRIMER TIE COAT (INTERGARD 269) -.RED - DFT 50 - PSR(m2/Lt) 5.64 2. ABRASION RESISTANT ALUMINIUM PURE EPOXY. (INTERSHIELD 300) - BRONZE - DFT 150 - PSR(m2/Lt) 2.4 3. ABRASION RESISTANT ALUMINIUM - PURE. EPOXY (INTERSHIELD 300) - ALUMINIUM - DFT 150 - PSR(m2/Lt) 2.4 F) ENGINE ROOM BILGES WITH FRAMES - 200 sqmtrs 1. ZINC PHOSPHATE PRIMER(INTERPRIME 538) . RED - DFT 80 - PSR(m2/Lt) 4.99 2. ALKYD FINISH . (INTER LACK 665) - WHITE - DFT 40- PSR(m2/Lt) 8.4 3. ALKYD FINISH. (INTER LACK 665) - WHITE - DFT 40- PSR(m2/Lt) 8.4
G) FUEL OIL TANK 1. EPOXY TANK HOLDING PRIMER (INTERLINE 982) . - PRIMROSE - DFT 40 - PSR(m2/Lt) 5.25 2. EPOXY TANK COATING (INTERLINE 704) - GREY - . DFT 100 PSR(m2/Lt) 3.71
550
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G) ENGINE ROOM STORE BILGES WITH FRAMES - 50 sqmtrs 1. ZINC PHOSPHATE PRIMER(INTERPRIME 538). RED - DFT 80 - PSR(m2/Lt) 4.99 2. ALKYD FINISH . (INTER LACK 665) - WHITE - DFT 40- PSR(m2/Lt) 8.4 3. ALKYD FINISH. (INTER LACK 665) - WHITE - DFT 40- PSR(m2/Lt) 8.4 H) ASP BILGES WITH FRAMES - 100 sqmtrs 1. ZINC PHOSPHATE PRIMER(INTERPRIME 538)- RED - DFT 80 - PSR(m2/Lt) 4.99 2. ALKYD FINISH . (INTER LACK 665) - WHITE - DFT 40- PSR(m2/Lt) 8.4 3. ALKYD FINISH . (INTER LACK 665) - WHITE - DFT 40- PSR(m2/Lt) 8.4
150
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J) FUEL OIL TANK - 250 sqmtrs 1. EPOXY TANK HOLDING PRIMER (INTERLINE 982) . - PRIMROSE - DFT 40 - PSR(m2/Lt) 5.25 2. EPOXY TANK COATING (INTERLINE 704) - GREY . DFT 100 PSR(m2/Lt) 3.71 3. EPOXY TANK COATING (INTERLINE 704) - PINK. DFT 100 PSR(m2/Lt) 7.42 4. EPOXY TANK COATING (INTERLINE 704) - PINK . DFT 100 PSR(m2/Lt) 3.71 5. EPOXY TANK COATING (INTERLINE 704) - GREY. DFT 100 PSR(m2/Lt) 3.71
250
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K) GRAVITY TANKS FITTED ON FUNNEL DECK (02 NOS) - 20 SQMTRS 1. EPOXY PHENOLIC TANK (INTERLINE 850) . GREY - DFT 150 - PSR(m2/Lt) 3.55 2. EPOXY PHENOLIC TANK COATING (INTERLINE 850) - WHITE - DFT 150 - PSR(m2/Lt) 10.64 3. EPOXY PHENOLIC TANK COATING (INTERLINE 850) - WHITE - DFT 150 - PSR(m2/Lt) 3.55
20
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DL NO: 11 VENTILLATION SYSTEM
02 IN NO. VENTILATION FLAPS ON SUPER STRUCTURE, CORRODED/BROKEN. TO BE RENEWED AS PER SAMPLE WITH HINGES AND WIRE MESH.
2
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DL NO: 12 MUSHROOM HEAD 04 IN NO. MUSHROOM HEAD SECURING ROUND PLATES CORRODED/METAL THINNED. TO BE RENEWED AND BOLTED AS PER SAMPLE. MAT. MS, THK-8MM.
4
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DL NO: 13 MUSHROOM HEAD
04 IN NO. MUSHROOMS TRUNKING, CORRODED/METAL THINNED. TO BE RENEWED/WELDED IN SITU. MAT. MS, THK-8MM. (HT-40CM, DIA. OF PIPE-70CM.EACH).
4
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DL NO:14 MUSHROOM HEAD OVER HAULING OF 04 NOS MUSHROOM HEAD TO BE CARRIED OUT
4
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DL NO: 15 TYRE FENDERS
GI CHAIN FOR SECURING TYRE FENDERS ON SHIP SIDE(PORT & STBD) CORRODED/ THINNED. TO BE RENEWED.SIZE- DIA 16 MM, 2 RMTR EACH. (20 NOS)
20
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DL NO: 16 HULL SURVEY
BULWARK AT DIFFERENT PLACES, ALL AROUND THE TUG, CORRODED/HOLED. TO BE RENEWED AS NECESSARY. (MAT. MS). APPROX. AREA 08 SQMTR.
8
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DL NO: 17 HULL SURVEY
02 IN NO. MS METAL OPENING DOORS JAMMED AND LOCKING ARRANGEMENTS CORRODED. DOOR TO BE EASED AND LOCKING ARRANGEMENT TO BE PROVIDED.
2
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DL NO: 18 SANITARY SYSTEM
BASE PLATE OF 02 IN NO. W/C, CORRODED/BROKEN. MAT.-MS THICK-10MM, AREA - 2SQMTR. W/C COMMODE TO BE RENEWED. W/C TO BE SECURED TO BASE PLATE WITH SS NUT&BOLTS/SCREWS.
2
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DL NO: 19 SANITARY SYSTEM
CREW BATH ROOM WASH BASIN DRAIN PIPE CORRODED TO BE RENEWED . 03 MTRS LENGTH. MAT GI
3
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DL NO: 20 MISCELLANEOUS
MASTER CABIN W/C DOOR FRAME PERISHED TO BE REPAIRED. JOB INVOLVES RENEWAL AND FITMENT OF 03 NOS DOOR HINGES (03 NOS)
3
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DL NO: 21 SANITARY SYSTEM
CREW W/C FLUSHING LINE PERISHED AND BROKEN TO BE RENEWED. MAT. CUNI, LENGTH 04 MTRS. JOB INVOLVES RENEWAL OF FLUSHING VALVE (01 NO).
1
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DL NO: 22 WINDLASS
02 IN No. WINDLASS CANVAS COVERS PERISHED/TORN. TO BE RENEWED WITH 3M X 2M X 1.5M MEASURING CANVAS CLOTHS.
2
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DL NO: 23 W/T HATCH 06 IN NO. HATCH RETAINING SPRING CLIPS CORRODED/JAMMED. TO BE RENEWED WITH SPRING AND WELDED IN SITU.
6
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DL NO: 24 WINDLASS
METALLIC COVER FOR WINDLASS CONTROL POST, CORRODED/HOLED. TO BE RENEWED/WELDED IN SITU. AS PER SAMPLE.
1
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DL NO: 25 WINDLASS
OVERHAULING OF WINDLASS. PARTS TO BE DISMANTLED AND WORKING CONDITION OF THE PARTS TO BE CHECKED/TRIALED, AND SUSPECTED DEFECTIVE PARTS TO BE RENEWED AS NECESSARY. BRAKE LINING TO BE RENEWED. GREASING OF REQUIRED GREASING POINT TO BE CARRIED OUT. STRUCTURE OF WINDLASS (OIL CASING) CRACKED/ HOLED RESULTING IN LEAKAGE OF OIL . TO BE REPAIRED.
1
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DL NO: 26 FENDER
BOW FENDER RUBBER (QTY - 04 NOS, LENGTH 1.5 MTRS EACH, WIDTH 0.26 MTRS, TYPE - RECTANGULAR ) BROKEN AND DAMAGED TO BE RENEWED
4
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DL NO: 27 ANCHOR & CHAIN CABLE
ANCHOR AND ASSOCIATED CHAIN CABLE WITH FITTINGS TO BE SURVEYED. ANCHOR CHAIN CABLE TO BE LOAD TESTED. JOB INVOLVES REMOVAL OF ANCHOR AND CHAIN CABLE FROM CABLE LOCKER, CLEANING OFF ALL PAINT AND RUST USING MECHANICAL CHIPPING, SCRAPING ND WIRE BRUSH TOOLS , DISMANTLING/ DISCONNECTING OF LUGGLESS JOINING SHACKLES, SWIVEL ADAPTORS ETC., POST SURVEY, ENTIRE CHAIN CABLE AND ASSOCIATED FITTINGS TO BE RECOATED (PAINTED) WITH BITUMINOUS PAINT.( 01 ANCHOR, CHAIN CABLE 17.5 MM, FULL SHAKLE - 06 (3P + 3S), HALF SHAKLE - 04 (2P + 2S).
2
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DL NO: 28 EXHAUST TRUNKING 02 SQMTR. OF BELLOW COVER FOR EXHAUST TRUNKING PERISHED/TORN. TO BE RENEWED WITH NEW CLOTH. (MAT. CANVAS).
2
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DL NO: 29 SANITARY SYSTEM
MASTER CABIN FLUSH VALVE PERISHED AND NON OPERATIONAL TO BE RENEWED
1
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DL NO: 30 ANCHOR WINDLASS
ABNORMAL NOISE AND OIL LEAKAGE OBSERVED FROM ANCHOR WINDLASS OIL CHAMBER. OVERHAULING OF ANCHOR WINDLASS
1
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DL NO: 31 W/T HATCH 05 NOS WEATHER DECK W/T HATCH RUBBER PERISHED TO BE RENEWED. POST REPAIR CHALK TESTING TO BE CARRIED OUT.
5
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DL NO: 32 TOWING HOOK
AFT TOWING HOOK NON OPERATIONAL TO BE OVERHAULED.
1
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DL NO: 33 FIRE HYDRANTS
04 IN NOS FIRE HYDRANTS TO BE OVERHAULED ON UPPER DECK, 01 DECK AND MONKEY BRIDGE QTY- 04
6
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DL NO: 34 FRESH WATER SYSTEM
CREW TOILET SHOWER PIPE PERISHED TO BE RENEWED(LENGTH OF PIPE 04 MTRS, MAT GI)
4
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DL NO: 35 MSCELLANEOUS
CO2 EXTINGUISHER BRACKET OF FOLLOWING PLACES DAMAGED / BROKEN TO BE RENEWED AND WELDED INSITU.
(A) BRIDGE
(B) GALLEY
2
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DL NO: 36 FENDER
08 IN NOS TYRE FENDER PERISHED TO BE RENEWED WITH SECURING CHAIN AND D SHACKLES AND 16 NOS TYRE FENDER COLLAR.
8
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DL NO: 37 MISCELLANEOUS
AFFF EXTINGUISHER BRACKET OF ACCOMMODATION SPACE DAMAGED / BROKEN TO BE RENEWED AND WELDED INSITU.
1
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DL NO: 38 DRAUGHT MARKING DRAUGHT MARKING AT FOLLOWING LOCATIONS TO BE REPAINTED IAW NO 20/03 ON PRIORITY BASIS.
(A) FWD STBD-1.5SQMTRS
(B) FWD STBD-1.5SQMTRS
(C) FWD PORT-1.5SQMTRS
(D) AFT STBD-1.5SQMTRS
(E) AFT PORT-1.5SQMTRS
(F) PROPELLER DRAUGHT PORT-1.5SQMTRS
(G) PROPELLER DRAUGHT STBD-1.5SQMTRS
10.5
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DL NO: 39 HATCHS
HATCHES (05 NOS) DEFECTIVE, FOLLOWING REPAIR TO BE CARRIED OUT.
(A) CLIPS (MS) RENEWAL NOS 04
(B) WEDGE (MS) RENEWAL NOS 04
(C) EPDM RUBBER RENEWAL RMTRS 08
(D) RETAINING LUG WITH STAND NOS 02
(E) OVERHAULING HATCHES NOS 02
(F) HATCH COVER METAL COMING RENEWAL RMTRS 20
(G) LOCKING EYE BRACKETS RENEWAL NOS 02
(H) HINGE BRACKETS RENEWAL NOS 04
(J) HINGE STUDS WITH PIN(MS) NOS 02
(K) WASHER (MS) RENEWAL NOS 08
(L) DECK COMING RMTRS 08
(M) PROVING OF CHALK TEST PER HATCH 02
5
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DL NO: 40 HULL SURVEY
FOLLOWING DEFECTS OF NT ARGA 01 SCUTTLES TO BE REPAIRED / RENEWED.
(A) EYE HOOKS CORRODED TO BE RENEWED - QTY 02 NOS (MAT M.S ).
(B) SECURING CHAIN FOR SCUTTLES WITH END RINGS - QTY 02 NOS (MAT GI CHAIN, LENGTH 02 MTRS ).
(C) SUNMICA PANELING OF DECKHEAD / BULKHEAD TO BE DEGUTTED FOR WELDING WORK OF EYE HOOKS AND POST WELDING SUNMICA PANELING TO BE RENEWED (MAT SUNMICA, AREA – 16 SQMTRS).
1
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DL NO: 41 FENDER
FOLLOWING DEFECTS OF FENDER TO BE RECTIFIED. A FENDER SECURING CHAIN(16 MM) CORRODED TO BE RENEWED – 25 MTRS B D-SHACKLE( 20MM) CORRODED TO BE RENEWED – 22 NOS
1
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DL NO: 42 SANITARY SYSTEM
01 SHOWER FITTING IN MASTER TOILET CORRODED/ DAMAGED. TO BE RENEWED. MAT- CU(PIPELINE), COMMERCIAL SHOWER FITTING(JAQUAR), 1/2" DIA.
1
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DL NO: 43 SANITARY SYSTEM
SOIL DISCHARGE LINE OF CREW WC-1 CORRODED AND DAMAGED. TO BE RENEWED. MAT- MS/ GI. APPROX LENGTH- 5 RMTR. SIZE- 4".
5
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DL NO: 44 DRAINAGE SYSTEM
10 IN NO DECK DRAINS ON WEATHER DECK, 01 & 02 DECKS CHOKED/ CLOGGED. TO BE CLEARED. JOB INVOLVES MANUFACTURING OF NEW DRAIN PIPES AS PER EXISTING FIT AND FITMENT OF THE SAME INSITU.
10
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DL NO: 45 DRAINAGE SYSTEM
DECK DRAIN IN CREW WC- 1& 2, MASTER CABIN WC AND ENGINE DRIVER WC CLOGGED AND JAMMED. TO BE REPAIRED IN SITU. JOB INVOLVES RENEWAL OF PIPELINE(DRAINLINE), DEGUTTING/ REGUTTING OF DECK COVERING, LAGGING BRACKETS ETC., MAT- MS/GI. APPROX LENGTH- 15 RMTR. SIZE-1 1/2".
15
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DL NO: 46 VENTILLATION SYSTEM
04 MUSHROOM HEADS OF VENTILLATION SYSTEM TO BE OVERHAULED. JOB INVOLVES REMOVAL OF MUSHROOM HEADS FROM SITU,RENEWAL OF WIRE MESH AS PER EXISTING FIT. APPROX 25 SQMTR, OVERHAULING OF FLAP VALVE AND SPLINDLE ASSEMBLY, RENEWAL OF STRUCTURE IF NECESSARY, FITMENT OF MUSHROOM HEADS POST OVERHAUL, RENEWAL OF RUBBER PACKING.
4
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DL NO: 47 TANKS
CLEAN / VENTILATE THE FOLLOWING TANKS TO REMOVE ALL DIRT, SLUDGE, RESIDUAL OIL AND DEBRIS AND LOOSE PAINT. SCRAPE / CLEAN CORRODED / RUSTED AREAS TO BARE METAL AND PREPARE STRUCTURE FOR USG SURVEY :
A) FORE PEAK TANK + CHAIN LOCKER - 30 sqmtrs
B) FWD BALLAST TANK NO 1 - 60 sqmtrs
C) FWD BALLAST TANK NO 2 - 60 sqmtrs
D) FRESH WATER TANK (P/S) + GRAVITY TANK - 100 sqmtrs
E) AFT BALLAST TANK P/S - 100 sqmtrs
F) ENGINE ROOM BILGES WITH FRAMES - 200 sqmtrs
G) ENGINE ROOM STORE BILGES WITH FRAMES - 50 sqmtrs
H) ASP BILGES WITH FRAMES - 100 sqmtrs
J) FUEL OIL TANK - 250 sqmtrs
NOTE : MAN ENTRY AND GAS FREE CERTIFICATE TO BE OBTAINED BY THE VENDOR FOR THE ABOVE MENTIONED TANKS FROM GOVT. APPROVED AGENCY PRIOR TO COMMENCEMENT OF HOTWORK.
950
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DL NO: 49 PAINT SCHEME
SUPER STRUCTURE BULK HEAD AREA (WHEEL HOUSE DECK) - 38 SQMTRS 1. EPOXY PRIMER / TIE COAT (INTERGARD 269) - . RED - DFT 50 - PSR(m2/Lt) 6.58 2. EPPOXY ANTICORROSIVE (INTERUF 262) - BLACK - DFT 125 - PSR(m2/Lt) 4.09 3. EPPOXY ANTICORROSIVE (INTERUF 262) - GREY - DFT 125 - PSR(m2/Lt) 4.09 4. POLYURETHANE (INTERTHANE 990) - RAL7040 WINDOW GREY - DFT 50 - PSR(m2/Lt) 7.98
38
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DL NO: 50 PAINT SCHEME
2. SUPER STRUCTURE BULK HEAD AREA (NO 1 DECK TO WHEEL HOUSE DECK) - 58.8 SQMTRS2 1. EPOXY PRIMER / TIE COAT (INTERGARD 269) - RED - DFT 50 - PSR(m2/Lt) 6.58 2. EPPOXY ANTICORROSIVE (INTERUF 262) - BLACK - DFT 125 - PSR(m2/Lt) 4.09 3. EPPOXY ANTICORROSIVE (INTERUF 262) - GREY - DFT 125 - PSR(m2/Lt) 4.09 4. POLYURETHANE (INTERTHANE 990) - RAL7040 WINDOW GREY - DFT 50 - PSR(m2/Lt) 7.98
58.8
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DL NO: 51 PAINT SCHEME
FUNNEL - 11.50 SQMTRS 1. ONE COAT OF PRETREATMENT PRIMER PREPARED FROM DS CAT NO. 8010-000116 (BASE) AND DS CAT NO. 8010-000117 (ACCELERATOR) 2. WITHIN 4 HOURS APPLY ONE COAT OF CHLORINATED RUBBER PAINT PRIMER PATT NO. 8010-000460. 3. ONE COAT OF CHLORINATED RUBBER PAINT WHITE PATT NO 8010-000431
11.5
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DL NO; 52 PAINT SCHEME
3. MAST 02 NOS , MISC FITTINGS AND ALL GUARD RAILS - 12 SQMTRS 1. EPOXY PRIMER / TIE COAT (INTERGARD 269) - RED - DFT 50 - PSR(m2/Lt) 6.58 2. EPPOXY ANTICORROSIVE (INTERUF 262) - BLACK - DFT 125 - PSR(m2/Lt) 4.09 3. EPPOXY ANTICORROSIVE (INTERUF 262) - GREY - DFT 125 - PSR(m2/Lt) 4.09 4. POLYURETHANE (INTERTHANE 990) - RAL7040 WINDOW GREY - DFT 50 - PSR(m2/Lt) 7.98
12
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DL NO: 53 PAINT SCHEME
4.ABOVE BOOT WATER LINE AREA(95.225SQMTRS) + BULWARK AREA(142.00SQMTRS) TOTAL AREA 220 Sq Mtr 1. EPOXY PRIMER / TIE COAT (INTERGARD 269). RED - DFT 50 - PSR(m2/Lt) 6.58 2. ABRASION RESISTANT ALUMINIUM PURE EPPOXY (INTERSHIELD 300) - BRONZE - DFT 150 - PSR(m2/Lt) 2.8 3. ABRASION RESISTANT ALUMINIUM PURE EPPOXY (INTERSHIELD 300) - ALUMINIUM - DFT 150 - PSR(m2/Lt) 2.8 4. EPOXY TIE COAT (INTERGARD 263) - LIGHT GREY - DFT 125 - PSR(m2/Lt) 3.19 5. TBT FREE SELF POLISHING COPOLYMER A/P (INTER SMOOTH 360 SPC) - BLACK - DFT 150 - PSR(m2/Lt) 1.87 6. TBT FREE SELF POLISHING COPOLYMER A/P (INTER SMOOTH 360 SPC) - BLACK - DFT 150 - PSR(m2/Lt) 1.87 7. TBT FREE SELF POLISHING COPOLYMER A/P (INTER SMOOTH 360 SPC) - BLACK - DFT 150 - PSR(m2/Lt) 1.87
220
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DL NO: 54 PAINT SCHEME
5. DECK 01,02, AND MAIN DECK - 171.38 SQMTRS 1. EPOXY PRIMER / TIE COAT (INTERGARD 269) . RED - DFT 50 - PSR(m2/Lt) 6.58 2. ABRASION RESISTANT ALUMINIUM PURE EPOXY (INTERSHIELD 300) - ALUMINIUM - DFT 200 - PSR(m2/Lt) 2.1 3. EPOXY NON SKID (INTERSHIELD 352). EXTRA DK SEA GREY - DFT 300 - PSR(m2/Lt)(m2/Lt) 0.66
171
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DL NO: 55 STP
(1) STP TO BE OVERHAULED, WHICH INCLUDES MACERRATOR PUMP, IMO PUMP, OBD PUMP, 04 IN NO OF VALVES
(2) UNDER WATER OVERBOARD VALVES OF STP FOUND FULLY CHOKED WITH SHELLS.
(3) STP INLET VALVE STUCK UP TO BE OVERHAULED
(4) CLEANING AND PRESERVATION OF 02 TANKS (5) RENEWAL OF SOIL PIPE AND DISCHARGE PIPE.
(6) OVERHAULING OF 10 IN NO VALVES
(7) OVERHAULING OF 03 MOTORS
1
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-
DL NO: 56 MISCELLANEOUS CREW W/C 02 IN NOS DOOR SIDE FRAME CORRODED TO BE RENEWED.
2
-
-
DL NO: 57 WC DECK DRAIN
06 IN NOS OF DECK DRAIN OF CREWS WC STRAINER CORRODED BROKEN TO BE REPAIRED/RENEWED
6
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-
DL NO: 58 MISCELLANEOUS
15 IN NOS QUICK SHUT OF VARIOUS BREATHER PIPES AND OTHER PIPE LINES CTH TO BE REPAIRED/RENEWED
6
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DL NO: 59 MISELLANEOUS
NT ARGA NAME BOARD BROKEN/PERISHED TO BE REPAIRED/RENEWED
2
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-
DL NO: 60 EXHAUST TRUNKING
NT ARGA SRP EXHAUST BLOWER TRUNKING BENT REPAIR WORK TO BE CARRIED OUT AND 16 NOS OF SS NUT BOLTS CORRODED/DAMAGED TO BE RENEWED
1
-
-
DL NO: 61 DECK DRAIN
02 IN NOS OF DECK DRAIN IN PORT AND STBD CHOKED TO BE REPAIRED
2
-
-
DL NO: 62 DECK DRAIN
PROVISIONING OF 03 DECK DRAINS IN PORT AND STBD CATWALK AND NEAR ENGINE STYLET BELOW LADDER
3
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-
DL NO: 63 LUB OIL TANK
MANUFACTURING AND FITMENT OF 02 IN NOS. STORAGE TANKS FOR LUB OIL AND HYDRAULIC OIL OF 150 LTRS CAPACITY IN ASP TO BE CARRIED OUT.
2
-
-
DL NO: 64 EXHAUST TRUNKING
ENGINE ROOM SUPPLY TRUNKING HATCH HINGES TO BE RELOCATED.
1
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-
DL NO: 65 UNDERWATER FENDERING
FITMENT OF FIXED UNDERWATER FENDERING TO BE CARRIED OUT, MAT- RUBBER D FENDER
1
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-
DL NO: 66 SEWAGE DISCHARGE/SANITARY SYSTEM
01 IN NO. DIRECT OVERBOARDL LINE TO BE PROVIDED FOR DIRECT OVERBOARD DISCHARGE OF SEWAGE IN CASE OF STP MALFUNCTIONING.
1
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-
DL NO: 67 D-FENDER
AFT SIDE D-SHAPE RUBBER FENDER DAMAGED/UPROOTED. TO BE RENEWED.
1
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-
DL NO: 68 LAGGING
LAGGING TO BE CARRIED OUT AT SCATTERED LOCATIONS. AREA 30 MTR2 MAT - MFMB
30
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-
DL NO: 69 SANITARY SYSTEM
DECK DRAIN OF GALLEY CHOKED. TO BE CLEARED.
1
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-
DL NO: 70 DECK COVERING
SILLER COAT OF MACHROTECH TO BE CARRIED OUT IN BRIDGE AND LIVING SPACE. AREA – 30 MTR2
30
-
-
DL NO: 71 AIR PRESSURE TEST
ALL TANKS, COFFERDAMS AND SEA TUBES WHICH ARE REPAIRED BY BUILD UP/RENEWAL OR ARE SUBJECTED TO HOT WORK FOR WELDING OF PAD PIECE/ FOUNDATION ON ANY OF THEIR BOUNDARIES ARE TO BE AIR PRESSURE TESTED. THE PRESSURE APPLIED SHOULD NEVER EXCEED THAT WHICH CORRESPONDS TO A PRESSURE OF 0.2 KG/SQCM (2 METERS OF WATER OR 0.20 BARS OR 2.1/2 IBF/ SQ IN).
1
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-
DL NO: 72 WATER PURIFIER
01 IN NO WATER PURIFIER NON OPS. TO BE RENEWED.
1
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-
DL NO: 73 WATER COOLER
01 IN NO WATER COOLER NON OPS. TO BE REPAIRED.
1
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-
DL NO: 74 BUNK MATTRESS
12 IN NO.MATTRESS DAMAGED/TORN. TO BE RENEWED.
12
-
-
ENGINEERING
-
-
-
DL NO:1001-1014 02 IN NOS MAIN ENGINES MAKE- CATERPILLAR/GMMCO
TYPE- C32
1000HOURLY
CARRY OUT INSPECTION OF ENGINE VALVE ROTATORS
INSPECT/ADJUST VALVE LASH
CARRY OUT REPLACEMENT OF BELTS
REPLACE FLEXIBLE HOSES AND CLAMPS
REPLACE ENGINE AIR CLEANER ELEMENT
CLEAN/ REPLACE ENGINE CRANKCASE BREATHER
CHANGE ENGINE OIL AND FILTER
REPLACE FUEL SYSTEM PRIMARY FILTER (WATER SEPERATOR) ELEMENT
REPLACE FUEL SYSTEM SECONDARY FILTER
INSPECT/ CLEAN/ OVERHAUL AFTERCOOLER CONDENSATE DRAIN VALVE CHEMICALLY CLEAN AND PRESSURE TEST AFTERCOOLER
REPLACE CLOSED CRANKCASE VENTILATION (CCV) FUMES DISPOSAL FILTER
NSPECT/CLEAN TURBOCHARGER
2
-
-
DL NO: 1015-1021 02 IN NOS DIESEL ALTERNATOR MAKE- KIRLOSKAR
TYPE- 6R 1080 T
1000 HOURLY
CHANGE ENGINE OIL AND LUB OIL FILTER CARTRIDGE.
REPLACE FUEL FILTER CARTRIDGE
CARRY OUT CLEANING OF FUEL STRAINER OF FUEL FEED PUMP
REPLACE DRIVE BELTS AND ADJUST TENSION
CARRY OUT CHEMICAL CLEANING AND PRESSURE TESTING OF HEAT EXCHANGER
CARRY OUT CLEANING OF CENTRIFUGE CLEANER
CARRY OUT REPLACEMENT OF DRY TYPE AIR CLEANER
2
-
-
DL NO: 1022-1029 02 NOS. HRP SYSTEM MAKE- HRP THRUSTER SYSTEMS
MODEL- HRP 4111 WM
1000 HOURLY
REPLACE HYDRAULIC OIL FILTERS
INSPECT FLEXIBLE COUPLING ELEMENT
CARRY OUT TIGHTENING OF CARDON SHAFT BOLTS
CARRY OUT ANALYSIS OF HYDRAULIC OIL CONDITION. CHANGE OIL CHECK WORM WHEEL AND WORM
CARRY OUT TIGHTENING OF ALL FASTENERS
CHECK PROPELLER CONDITION. REPAIR AS NECESSARY
CHECK TIGHTENING OF BOLTS AND NUTS (OUT BOARD)
CARRY OUT GREASING OF SHAFT LINE BEARINGS
2
-
-
DL NO: 1030-1035 01 IN NO FUEL CENTRIFUGE
MAKE- ALFA LAVAL
TYPE- MAB 103B-24
1500 HOURLY
INSPECT WORM WHEEL SHAFT AND GEAR HOUSING
RENEW OIL LEVEL IN GEAR HOUSING
CLEAN AND CHECK OF LOCK RING, BOWL HOOD, TOP DISC, GRAVITY DISC, BOWL DISC, DISTRIBUTOR, BOWL BODY, CORROSION, EROSION, CRACKS, DISC STACK PRESSURE .
RENEW O RING AND SEALING
CARRY OUT FUNCTIONAL CHECKS OF MONITORING EQUIPMENT. REPAIR AS NECESSARY
1
-
-
DL NO: 1036-1039 01 IN NO LUB OIL CENTRIFUGE
MAKE- ALFA LAVAL
TYPE- MAB 103B-24
1500 HOURLY
INSPECT WORM WHEEL SHAFT AND GEAR HOUSING
CHECK WORM WHEEL AND WORM
RENEW OIL LEVEL IN GEAR HOUSING
CLEAN AND CHECK OF LOCK RING, BOWL HOOD, TOP DISC, GRAVITY DISC, BOWL DISC, DISTRIBUTOR, BOWL BODY, CORROSION, EROSION, CRACKS, DISC STACK PRESSURE .
1
-
-
DL NO: 1040-1041 01 IN NO LUB OIL CENTRIFUGE
MAKE- ALFA LAVAL
1500 HOURLY
RENEW O RING AND SEALING
CARRY OUT FUNCTIONAL CHECKS OF MONITORING EQUIPMENT. REPAIR AS NECESSARY
1
-
-
DL NO: 1042-1045 20 TPH SUBMERSIBLE PUMP MODEL-M120N(M)
QTY - 04
500 HOURLY
EXAMINE INTERNAL WEAR
CHECK RUNNING CLERANCE
CHECK OIL CONDITION FOR MECHANICAL SEAL
CHECK DIFFUSER FOR WEAR AND CLERANCE
4
-
-
DL NO:1046-1050 37 TPH DIESEL DRIVEN PUMP MODEL- SH65-16N1-DG S2-316
QTY - 02
500 HOURLY
CHECK INJECTION NOZZLE
CHECK INJECTION PUMP
ADJUST VALVE CLERANCE OF INTAKE AND EXHAUST VALVE
CHECK THE SURFACE OF BRUSH AND SLIP RING
CHECK AND REPLACE FUEL PIPING
2
-
-
DL NO: 1051 CO2 SYSTEM
YEARLY
CARRY OUT WEIGHING OF CO2 BOTTLES. REFILL BOTTLES IF NET LOSS OF MORE THAN 10%, BOTTLES TO BE REFILLED IT SHALL BE REFILLED AFTER PRESSURE TESTING UPTO 1.5 TIMES OF WORKING PRESSURE.QTY- 04 IN NOS
4
-
-
DL NO: 1052-1053 OILY BILGE SEPERATOR
YEARLY
CARRY OUT FUNCTIONAL CHECKS OF EQUIPMENT, REPAIR/ RENEW COMPONENT AS NECESSARY.
TO BE CLEANED INTERNALLY. COATING TO BE CHECKED FOR INTACT PHYSICAL CONDITION, IF DEFECTIVE, IT SHALL BE REPAIRED TO PREVENT SEVERE CORROSION. SEE ALSO REPAIR OF COATING
1
-
-
DL NO: 1054-1057 AIR COMPRESSOR
MAKE - INGERSOLL
TYPE- RECIPROCATING
MODEL- 251 X 5 QTY - 02
1500 HOURLY
CARRY OUT FUNCTIONAL CHECKS OF PRESSURE SWITCHES, CUT- IN AND CUT-OFF PRESSURE. RENEW/ REPAIR COMPONENT AS NECESSARY.
DISMANTLE BREATHER VALVE, CLEAN AND CHECK FOR ALL CORRECT SEATING.
EXAMINE THE LUBRICATING OIL IN THE CRANKCASE SUMP, RENEW IF NECESSARY.
CHECK ALL PIPELINES FOR LEAKS AT JOINTS, RENEW PACKING AND PIPE LINE AS NECESSARY.
2
-
-
DL NO: 1058AIR BOTTLES
SR ROUTINES
PRESSURE TESTING OF AIR BOTTLES TO BE CARRIED OUT UPTO 45 KG/CM2.QTY- 02 IN NOS, CAPACITY- 300 LTRS
2
-
-
DL NO: 1059 HP AIR SYSTEM VALVES SIR ROUTINES
04 IN NO. AIR BOTTLE VALVES NOT HOLDING. TO BE OVERHAULED. TYPE- NEEDLE VALVE
4
-
-
DL NO: 1060 HP AIR SYSTEM
SR ROUTINES
HP AIR SYSTEM VALVES HARD TO OPERATE AND NOT HOLDING, TO BE OVERHAULED. WORK INVOLVES REMOVAL/BLANKING/OVERHAULING/RENEWAL/REFITTING AND PRESSURE TESTING.ALL FASTNERS (FLANGES/BRIDGE COVER) GLAND PACKING AND FLANGE GASKETS TO BE RENEWED(ALBZ).FLANGE SURFACE TO BE PREPARED IF THEY ARE GROOVED.CORRECT PAINT SCHEME TO BE APPLIED BEFORE REFITTING TYPE-SD, SIZE- 30 MM ,QTY- 05,TEST PRESSURE-60 PSI.
5
-
-
DL NO: 1061 HP AIR SYSTEM
SR ROUTINES
HP AIR SYSTEM PIPE LINES THINNED AND PERISHED AT VARIOUS PLACES, TO BE RENEWED. WORK INVOLVES REMOVAL/RENEWAL/REFITTING AND PRESSURE TESTING.ALL FASTNERS AND FLANGE GASKETS TO BE RENEWED(MS).FLANGE SURFACE TO BE PREPARED IF THEY ARE GROOVED.CORRECT PAINT SCHEME TO BE APPLIED BEFORE REFITTING MAT- MS , SIZE- 50 MM ,LENGTH-10 MTR,TEST PRESSURE-500 PSI.
10
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-
DL NO: 1062 STARTING AIR SYSTEM
SR ROUTINES
MAIN ENGINE STARTING AIR SYSTEM VALVES HARD TO OPERATE AND NOT HOLDING, TO BE OVERHAULED. WORK INVOLVES REMOVAL/BLANKING/OVERHAULING/RENEWAL/REFITTING AND PRESSURE TESTING.ALL FASTNERS (FLANGES/BRIDGE COVER) GLAND PACKING AND FLANGE GASKETS TO BE RENEWED(ALBZ).FLANGE SURFACE TO BE PREPARED IF THEY ARE GROOVED.CORRECT PAINT SCHEME TO BE APPLIED BEFORE REFITTING TYPE-SD, SIZE- 50 MM ,QTY- 03,TEST PRESSURE-60 PSI.
3
-
-
DL NO: 1063 ADVANCED FIRE FIGHTING SYSTEM
SR ROUTINES
FUNCTIONAL CHECKS OF ADVANCED FIRE FIGHTING SYSTEM TO BE CARRIED OUT AND PROVED FOR SATISFACTORY PERFORMANCE. REPAIR/ RENEWAL OF COMPONENTS IF NECESSARY.
1
-
-
DL NO: 1064 FIRE MAIN SYSTEM VALVES
SR ROUTINES
FOLOWING FIRE MAIN SYSTEM DISCHARGE VALVES NOT HOLDING. TO BE OVERHAULED. WORK INVOLVES REMOVAL/BLANKING/ OVERHAULING/ RENEWAL/REFITTING AND PRESSURE TESTING. ALL FASTNERS (FLANGES/BRIDGE COVER) GLAND PACKING AND FLANGE GASKETS TO BE RENEWED(ALBZ). FLANGE SURFACE TO BE PREPARED IF THEY ARE GROOVED.CORRECT PAINT SCHEME TO BE APPLIED BEFORE REFITTING. TYPE-ANGLE VALVE, SIZE- 90MM, QTY-04, NOS
TYPE- FLAP VALVE DIA- 15 MM,QTY- 06 NOS
TYPE- GATE VALVE DIA- 25MM, QTY- 06 IN NOS, LOCATION- SCATTERED
16
-
-
DL NO: 1065 FIRE MAIN MANIFOLD SR ROUTINES
FIRE HYDRANT MANIFOLD VALVE NOT HOLDING. TO BE OVERHAULED. QTY- 03 IN NO
3
-
-
DL NO: 1066 FIRE HYDRANTS
SPECIFIC DEFECTS
08 IN NO FIRE HYDRANTS NOT HOLDING. TO BE OVERHAULED
8
-
-
DL NO:1067 FIRE MAIN SYSTEM ISOLATING VALVES
SPECIFIC DEFECTS
04 IN NOS FIREMAIN ISOLATING VALVE HOT HOLDING. TO BE OVERHAULED.
4
-
-
DL NO: 1068 CONTROLS AND INSTRUMENTATION SR ROUTINES
FUNCTIONAL CHECKS ON CONTROLS OF BOTH MAIN ENGINES AND DIESEL ALTERNATORS TO BE CARRIED OUT. REPAIR/ RENEW COMPONENTS AS NECESSARY.
2
-
-
DL NO: 1069 CONTROLS AND INSTRUMENTATION SR ROUTINES
BOTH ENGINES PARAMETER DISPLAY SCREEN TO BE CALIBRATED TO SHOW CORRECT READINGS. QTY - 03 NOS EACH ENGINE. RENEW IF NECESSARY.
3
-
-
DL NO: 1070 INSTRUMENTATION GAUGES
SR ROUTINES
13 IN NOS SUCTION PRESSURE GAUGES, RANGE -0 TO 1 KG/CM2 AND 13 IN NOS DISCHARGE PRESSURE GAUGE, RANGE - 0 TO 10 KG/CM2 NOT SHOWING PRESSURE, GAUGE TO BE CALIBRATED/ RENEWED.
26
-
-
DL NO: 1071 INSTRUMENTATION GAUGE PIPE LINES
SR ROUTINES
INSTRUMENTATION PIPE LINES OF VARIOUS MACHINERIES HOLED AND PERISHED AT VARIOUS PLACES, TO BE RENEWED INCLUDING END FITTINGS. LENGTH- 15 MTR, SIZE-8 MM.
15
-
-
DL NO: 1072 HAND PUMPS
SR ROTINES
07 IN NOS HAND PUMPS NOT OPERATING. PUMPS TO BE OVERHAULED. LOCATION- SCATTERED, TYPE- SEMI ROTARY, CAP- 90 LTRS/ MIN.
7
-
-
DL NO: 1073 BILGE WATER SYSTEM
SIR ROUTINES
MAIN ENGINE ROOM AND HRP ROOM PUMPING OUT ARRANGEMENT PIPE LINE TO BE CLEANED/ RENEW AS NECESSARY. SYSTEM TO BE PROVED FOR SATISFATORY PERFORMANCE
1
-
-
DL NO: 1074 SRP COOLING S/W PUMP
SR ROUTINES
02 IN NOS SRP COOLING SEA WATER PUMPS TO BE OVERHAULED AND PROVE FOR SATISFACTORY PERFORMANCE.
2
-
-
DL NO: 1075 SRP COOLING S/W PIPE LINE
SR ROUTINES
SEA WATER PIPE LINE OF SRP COOLING PERISHED AT VARIOUS PLACES. TO BE RENEWD INCLUDING END ADAPTORS. MAT CUNI FOR PIPE AND BRASS FOR END ADAPTORS.. DIA - 40 MM , LENGTH - 15 MTRS
DIA - 20 MM , LENGTH - 15 MTRS
30
-
-
DL NO: 1076 SRP HYDRAULIC PUMP
SR ROUTINES
BOTH SRP HYDRAULIC OIL PUMP TO BE OVERHAULED AND PROVED FOR SATISFACTORY PERFORMANCE. QTY - 02 NOS
2
-
-
DL NO: 1077 SRP UNIT
SR ROUTINES
LUB OIL LEAKAGE OBSERVED FROM VARIOUS PORTS OF BOTH SRP UINTS TO BE RECTIFIED. RENEW/ REPAIR FITTINGS/ PIPELINE AS NECESSARY.
1
-
-
DL NO; 1078 SRP OIL TANK
SR ROUTINES
BOTH SRP HYDRAULIC OIL TANKS TO BE CLEANED AND PAINTED. QTY - 02 TANKS
2
-
-
DL NO: 1079 SEA WATER SYSTEM
SR ROUTINES
CLEAN/INSPECT SEA CHEST VALVES OF MAIN ENGINES AND DIESEL ALTERNATORS, REPAIR AS NECESSARY, BUTTER FLY VALVE QTY- 02, SIZE- 65 MM, ANGLE VALVE QTY- 02 IN NOS, SIZE- 65 MM
2
-
-
DL NO; 1080 SEA WATER SYSTEM
SR ROUTINES
INSPECT/REPLACE ZINC RODS/ CORROSION PLUGS ON SEA WATER SYSTEM
1
-
-
DL NO: 1081 SEA WATER SYSTEM
SPECIFIC DEFECT
SEA CHEST AIR VENT LINE OF BOTH SEA CHEST CORRODED AND PERISHED. PIPE LINE TO BE RENEWED.
1
-
-
DL NO: 1082 MAIN ENGINE SEA WATER PUMP
SR ROUTINES
BOTH MAIN ENGINE SEA WATER PUMP TO BE OVERHAULED AND PROVED FOR SATISFACTORY PERFORMANCE.
2
-
-
DL NO: 1083 MAIN ENGINE SEA WATER SYSTEM
SR ROUTINES
BOTH MAIN ENGINE SEA WATER OVERBOARD VALVES NOT HOLDING, TO BE OVERHAULED. WORK INVOLVES REMOVAL/BLANKING/OVERHAULING /RENEWAL/REFITTING AND PRESSURE TESTING. ALL FASTNERS (FLANGES/BRIDGE COVER) GLAND PACKING AND FLANGE GASKETS TO BE RENEWED(ALBZ). FLANGE SURFACE TO BE PREPARED IF THEY ARE GROOVED.CORRECT PAINT SCHEME TO BE APPLIED BEFORE REFITTING.
2
-
-
DL NO: 1084 MAIN ENGINE SEA WATER SYSTEM PIPE LINE
SR ROUTINES
BOTH MAIN ENGINE SEA WATER SYSTEM PIPE LINE TO BE CHEMICALLY CLEANED AND PRESSURE TESTED. RENEW PIPE LINE INCLUDING END FITTINGS IF NECESSARY. DIA - 80 MM , LENGTH - 10 MTRS, MAT - CUNI
10
-
-
DL NO: 1085 DIESEL ALTERNATOR SEA WATER PUMP
SR ROUTINES
BOTH DA SEA WATER PUMP TO BE OVERHAULED AND PROVED FOR SATISFACTORY PERFORMANCE.
2
-
-
DL NO: 1086 DIESEL ALTERNATOR SEA WATER SYSTEM
SR ROUTINES
BOTH DA SEA WATER SYSTEM OVERBOARD VALVES NOT HOLDING, TO BE OVERHAULED. WORK INVOLVES REMOVAL/BLANKING/OVERHAULING /RENEWAL/REFITTING AND PRESSURE TESTING. ALL FASTNERS (FLANGES/BRIDGE COVER) GLAND PACKING AND FLANGE GASKETS TO BE RENEWED(ALBZ). FLANGE SURFACE TO BE PREPARED IF THEY ARE GROOVED.CORRECT PAINT SCHEME TO BE APPLIED BEFORE REFITTING.
2
-
-
DL NO: 1087 DIESEL ALTERNATOR SEA WATER SYSTEM PIPE LINE
SR ROUTINES
BOTH DA SEA WATER SYSTEM PIPE LINE TO BE CHEMICALLY CLEANED AND PRESSURE TESTED. RENEW PIPE LINE INCLUDING END FITTINGS IF NECESSARY. DIA - 40 MM , LENGTH - 10 MTRS, MAT - CUNI
1
-
-
DL NO: 1088 DIESEL ALTERNATOR LUB OIL DRAIN LINE
SR ROUTINES
BOTH DA LUB OIL DRAIN LINE TO BE CHEMICALLY CLEANED AND PRESSURE TESTED. RENEW PIPE LINE INCLUDING END FITTINGS IF NECESSARY. DIA - 20 MM , LENGTH - 10 MTRS, MAT - MS
10
-
-
DL NO: 1089 MAIN ENGINE FUEL SYSTEM VALVES
SR ROUTINES
BOTH MAIN ENGINE FUEL SHUT OFF VALVES NOT HOLDING, TO BE OVERHAULED. WORK INVOLVES REMOVAL/BLANKING/OVERHAULING/ RENEWAL/REFITTING AND PRESSURE TESTING.ALL FASTNERS (FLANGES/BRIDGE COVER) GLAND PACKING AND FLANGE GASKETS TO BE RENEWED(ALBZ).FLANGE SURFACE TO BE PREPARED IF THEY ARE GROOVED.CORRECT PAINT SCHEME TO BE APPLIED BEFORE REFITTING TYPE-SPRING LOADED ANGLE VALVE, SIZE- 62 MM ,QTY- 03,TEST PRESSURE-60 PSI.
3
-
-
DL NO: 1090 DA FUEL SYSTEM VALVES
SR ROUTINES
BOTH D/A FUEL SHUT OFF VALVES NOT HOLDING, TO BE OVERHAULED. WORK INVOLVES REMOVAL/BLANKING/OVERHAULING/RENEWAL/REFITTING AND PRESSURE TESTING.ALL FASTNERS (FLANGES/BRIDGE COVER) GLAND PACKING AND FLANGE GASKETS TO BE RENEWED(ALBZ).FLANGE SURFACE TO BE PREPARED IF THEY ARE GROOVED.CORRECT PAINT SCHEME TO BE APPLIED BEFORE REFITTING TYPE-SPRING LOADED ANGLE VALVE, SIZE- 62 MM ,QTY- 02,TEST PRESSURE-60 PSI.
2
-
-
DL NO: 1091 FUEL SYSTEM VALVES
SR ROUTINES
FOLLOWING VALVES NOT HOLDING, TO BE OVERHAULED. (A) PORT RU TANK SUCTION VALVE , (B) FUEL CENTRIFUGE BY PASS VALVE, (C) STBD STORAGE TANK MAIN SUCTION QUICK CLOSING VALVE, QTY- 02, SIZE- 50 MM
(D) SDNR VALVE, QTY- 06 IN NOS , SIZE- 32 MM
(E) NON RETURN VALVE, QTY- 04 IN NOS, SIZE- 20 MM
(F) BALL VALVE, QTY - 06 NOS, SIZE 20 MM
(G) FUEL TRANSFER PUMP SUCTION AND DISCHARGE VALVE - QTY 04 , DIA - 40 MM
24
-
-
DL NO: 1092 QUICK SHUT OFF VALVES
SR ROUTINES CABLE WIRE OF 06 IN NOS QUICK SHUT OFF VALVE TO BE REPAIRED/RENEWD INCLUDING RENEWAL/ REPAIR OF ALL MOVABLE COMPONETS AND APPLICATION OF LUBRICANT.
6
-
-
DL NO: 1093 FUEL STORAGE TANK
SR ROUTINES
02 IN NO. FUEL STORAGE TANK TO BE CLEANED AND ONE COAT OF OM 750 TO BE APPLIED. WORK INVOLVES: (A)MECHANICAL CLEANING OF INTERNAL SURFACE.(B)CARRY OUT STRUCTURAL REPAIRS OF DEFECTIVE AREA.(C)CARRY OUT AIR PRESSURE TESTING AND PROVE ALL TANKS AFTER DEFECT RECTIFICATION(D) CLEANING BEFORE APPLYING PAINT. TEST PRESSURE - 0.25 KG/SQ CM (OR 6"WATER GAUGE FOR TEN MIN).
2
-
-
DL NO: 1094 FUEL RU TANK
SR ROUTINES
02 IN NOS. MAIN ENGINE FUEL RU TANK TO BE CLEANED AND ONE COAT OF OM 750 TO BE APPLIED. WORK INVOLVES (A)MECHANICAL CLEANING OF INTERNAL SURFACE.(B)CARRY OUT STRUCTURAL REPAIRS OF DEFECTIVE AREA.(C)CARRY OUT AIR PRESSURE TESTING AND PROVE ALL TANKS AFTER DEFECT RECTIFICATION(D) CLEANING BEFORE APPLYING PAINT. TEST PRESSURE - 0.25 KG/SQ CM (OR 6"WATER GAUGE FOR TEN MIN).
2
-
-
DL NO: 1095 LUB OIL RU TANK
SR ROUTINES
01 IN NOS. LUBRICATING OIL RU TANK TO BE CLEANED . WORK INVOLVES (A)MECHANICAL CLEANING OF INTERNAL SURFACE.(B)CARRY OUT STRUCTURAL REPAIRS OF DEFECTIVE AREA.(C)CARRY OUT AIR PRESSURE TESTING AND PROVE ALL TANKS AFTER DEFECT RECTIFICATION(D) CLEANING BEFORE APPLYING PAINT.TEST PRESSURE - 0.25 KG/SQ CM (OR 6"WATER GAUGE FOR TEN MIN.(E)FLUSHING THROUGH TO BE CARRIED OUT POST PAINTING WORK.
1
-
-
DL NO: 1096 FOAM TANK
SR ROUTINES
01 IN NO. FOAM TANK TO BE CLEANED AND SURFACE TO BE PREPARED AND PAINTED. 01 COAT EROP 02 COATS OF CTE. WORK INVOLVES (A)MECHANICAL CLEANING OF INTERNAL SURFACE.(B)CARRY OUT STRUCTURAL REPAIRS OF DEFECTIVE AREA.(C)CARRY OUT AIR PRESSURE TESTING AND PROVE ALL TANKS AFTER DEFECT RECTIFICATION(D) CLEANING BEFORE APPLYING PAINT. TEST PRESSURE - 0.25 KG/SQ CM (OR 6"WATER GAUGE FOR TEN MIN).(E)FLUSHING THROUGH TO BE CARRIED OUT POST PAINTING WORK.
1
-
-
DL NO: 1097 FRESH WATER OVERHEAD TANK
SR ROUTINES
02 IN NOS. FRESH WATER OVERHEAD TANK TO BE CLEANED, SURFACE PREPARED AND PAINTED. (01 COAT EROP, 02 COATS OF COLD BITUMINOUS. WORK INVOLVES (A)MECHANICAL CLEANING OF INTERNAL SURFACE.(B)CARRY OUT STRUCTURAL REPAIRS OF DEFECTIVE AREA.(C)CARRY OUT AIR PRESSURE TESTING AND PROVE ALL TANKS AFTER DEFECT RECTIFICATION(D) CLEANING BEFORE APPLYING PAINT. TEST PRESSURE - 0.25 KG/SQ CM (OR 6"WATER GAUGE FOR TEN MIN).(E)FLUSHING THROUGH TO BE CARRIED OUT POST PAINTING WORK.
2
-
-
DL NO: 1098 FRESH WATER STORAGE TANK
SR ROUTINES
01 IN NOS. FRESH WATER STORAGE TANK TO BE CLEANED, SURFACE PREPARED AND PAINTED. (01 COAT EROP, 02 COATS OF COLD BITUMINOUS.WORK INVOLVES (A)MECHANICAL CLEANING OF INTERNAL SURFACE.(B)CARRY OUT STRUCTURAL REPAIRS OF DEFECTIVE AREA.(C)CARRY OUT AIR PRESSURE TESTING AND PROVE ALL TANKS AFTER DEFECT RECTIFICATION(D) CLEANING BEFORE APPLYING PAINT. TEST PRESSURE - 0.25 KG/SQ CM (OR 6"WATER GAUGE FOR TEN MIN).(E)FLUSHING THROUGH TO BE CARRIED OUT POST PAINTING WORK.
1
-
-
DL NO: 1099 DOMESTIC FRESH WATER PUMP
QTY - 02
SR ROUTINES
BOTH DOMESTIC FRESH WATER PUMP TO BE OVERHAULED AND PROVED FOR SATISFACTORY PERFORMANCE.
2
-
-
DL NO: 1100 DOMESTIC FRESH WATER SYSTEM PIPE LINE
SR ROUTINES
CHEMICALLY CLEAN AND PRESSURE TEST FRESH WATER SYSTEM PIPE LINE. RENEW PIPE LINE IF NECESSARY. DIA - 40 MM , LENGTH - 20 MTRS, MAT - MS
20
-
-
DL NO: 1101 DOMESTIC SEA WATER PUMP
QTY - 02
SR ROUTINES
BOTH DOMESTIC SEA WATER PUMP TO BE OVERHAULED AND PROVED FOR SATISFACTORY PERFORMANCE.
2
-
-
DL NO: 1102 DOMESTIC SEA WATER SYSTEM PIPE LINE
SR ROUTINES
CHEMICALLY CLEAN AND PRESSURE TEST DOMESTIC SEA WATER SYSTEM PIPE LINE. RENEW PIPE LINE IF NECESSARY. DIA - 40 MM , LENGTH - 20 MTRS, MAT - CU NI
20
-
-
DL NO: 1103 FUEL FILLING SYSTEM
SR ROUTINES
04 IN NOS FLANGES TO BE MANUFATURED AS PER FITTING.
4
-
-
DL NO: 1104 FUEL FILLING SYSTEM VALVES
SR ROUTINES
05 IN NOS FUEL FILLING VALVE TO BE OVERHAULED. LOCATION - SCATTERED.
5
-
-
DL NO: 1105 FRESH WATER FILLING HYDRENT
SR ROUTINES
FRESH WATER FILLING HYDRENT PIPE LINE AND HYDRENT TO BE REPAIRED/ RENEWED.
1
-
-
DL NO: 1106 DURETTES
SR ROUTINES
DURETTES OF VARIOUS SYSTEM PIPE LINES DETERIORATED AND PERISHED, TO BE RENEWED . ALL SECURING JUBILEE CLIPS/ CLAMPS TO BE RENEWED. Dia (mm) Length (mtr) 25 6 50 8 76 12 100 8 130 6
5
-
-
DL NO: 1107 BILGE
SR ROUTINES
BILGES OF MAIN ENGINE COMPARTMENT AND SRP COMPARTMENT TO BE CLEANED THROUGHLY AND TO BE PAINTED AS PER PAINT SCHEME.
1
-
-
DL NO: 1108 PAINTING SR ROUTINES
ALL PIPE LINES, VALVES REPAIRED/RENEWED TO BE PAINTED AS PER PAINT SCHEME.
1
-
-
DL NO: 1109 GAUGE GLASS
SPECIFIC DEFECT
04 IN NOS GAUGE GLASSES OF FUEL TANK AND FRESH WATER TANK TO BE RENEWED.
4
-
-
DL NO: 1110 ELECTRONIC TANK LEVEL GAUGES
SPECIFIC DEFECT
02 IN NOS RU TANK LEVEL GAUGES NOT WORKING. DEFECT TO BE RECTIFIED
2
-
-
DL NO: 1111 MISCELLANEOUS
MISC
NUTS/ ADAPTORS OF VARIOUS SYSTEMS TO BE MANUFACTURED AS PER SAMPLE. MAT- BRASS, QTY - 40 NOS
40
-
-
DL NO: 1112 DOCKING ROUTINE
CARRYOUT COMPLETE SHAFT INSPECTION OF SHAFT OUTBOARD LENGTH AND PROPELLERS. CLEAN PROPELLERS. (HRP SYSTEM)
1
-
-
DL NO: 1113 DOCKING ROUTINE
CHECK CONDITION OF THREADS FOR PROPELLER NUTS AND MAKE CHECK MARKS.
1
-
-
DL NO: 1114 DOCKING ROUTINE
RENEW THE ZINC PROTECTORS IF WEAR DOWN IS MORE THAN 50%
1
-
-
DL NO; 1115 DOCKING ROUTINE
REMOVE ALL UNDERWATER GRATINGS, REPAIR/ RENEW AS NECESSARY.
1
-
-
DL NO: 1116LAGGING
HOT LAGGING IS TO BE CARRIED OUT AT VARIOUS LOCATIONS. LENGTH- 07 MTRS
7
-
-
ELECTRICAL
-
-
-
DL NO: 201 ALTERNATOR (75 KVA) BOTH DA
BOTH INTERIOR & EXTERIOR PART OF THE ALTERNATOR TO BE BLOWN THROUGH WITH DRY COMPRESSED AIR.
CHECK BEARING AND WINDING, REPLACE AS NECESSARY.
CARRY OUT CLEANING OF EQUIPMENT WITH WHITE SPIRIT.OUTPUT TO BE CHECKED POST COMPLETION.
2
-
-
DL NO: 202 MAIN SWITCH BOARD CARRY OUT CLEANING OF EQUIPMENT WITH WHITE SPIRIT AND COMPRESSED AIR, CLEAN BUS BARS..OUTPUT TO BE CHECKED POST COMPLETION.
1
-
-
DL NO: 203 415 V/ 24 V DC RECTIFIER PANEL CARRY OUT CLEANING OF EQUIPMENT WITH WHITE SPIRIT.OUTPUT TO BE CHECKED POST COMPLETION.QTY- 03 IN NOS
3
-
-
DL No:204 WINDOW WIPER
04 IN NOS WINDOW WIPER NOT WORKING. DEFECT TO BE RECTIFIED
4
-
-
DL NO: 205 SOUND POWER TELEPHONE
SOUND POWER TELEPHONE NOT OPERATIONAL. DI/DR TO CARRIED OUT, QTY- 04 IN NOS
4
-
-
DL NO: 206 TRANSFORMER RECTIFIER
TRANSFORMER RECTIFIER NOT OPERATIONAL. DI/DR TO CARRIED OUT. QTY- 01 IN NO
1
-
-
DL NO:207 MAIN BROAD CAST
MAIN BROADCAST NOT OPERATIONAL. DI/DR TO CARRIED OUT.
1
-
-
DL NO: 208 SPLIT A/C
SPLIT AC NOT OPERATIONAL. DI/DR TO CARRIED OUT.QTY- 01 IN NO
1
-
-
DL NO: 209 BATTERY
SERVICEABILITY CHECK OF12 IN NOS. BATTERY (12 V 180AH) TO BE CARRIED OUT.
12
-
-
DL NO:210 VHF SET
NOT GIVE OUT PUT. TO BE CHECKED
1
-
-
DL NO: 2011 MOTORS
CARRY OUT OVERHAULING OF FOLLOWING EQUIPMENTS (A) STEERING MOTOR 02 NOS.
(B) AIR COMPRESSORMOTOR 02 NOS.
(C) FIRE PUMP MOTOR 01 NOS.
(D) FRESH WATER PUMP MOTOR 02 NOS.
(E) SEA WATER PUMP MOTOR 02 NOS.
(F) ENGINE ROOM SUPPLY FAN MOTOR
(G) ENGINE ROOM EXHAUST FAN MOTOR
(H) STP PUMP MOTOR
12
-
-
DL NO: 212 PANEL
CARRY OUT MAINTENANCE ROUTINE OF FOLLOWING STARTING PANELS
(A) DA STARTING PANEL (B) BOTH ENGINE STARTING PANEL
(C) NAVIGATION LIGHTS PANEL
(D)BOTH SRP COOLING PUMP PANEL
(E)BOTH SRP COOLING PUMP PANEL
(F)WHEEL HOUSE AND SRP ROOM CANSOLE PANEL
(G)MCR ALARM PANEL
11
-
-
DL NO: 213 GENERAL LIGHTING MASTER CABIN , ENGINE DRIVER ROOM, GALLEY, WHEEL HOUSE, MAIN LOBBY,ENGINE ROOM AND NAVIGATION LIGHTS TO BE CHECKED AND REPLACE AS NECESSARY.
1
-
-
DL NO: 214 STARTERS
CARRY OUT OVERHAULING OF FOLLOWING EQUIPMENTS STARTERS
(A) STEERING MOTOR STARTER 02 NOS.
(B) AIR COMPRESSOR MOTOR STARTER 02 NOS.
(C) FIRE PUMP MOTOR STARTER 01 NOS.
(D) FRESH WATER PUMP MOTOR STARTER 02 NOS.
(E) SEA WATER PUMP MOTOR STARTER 02 NOS.
(F) ENGINE ROOM SUPPLY FAN MOTOR STARTER
(G) ENGINE ROOM EXHAUST FAN MOTOR STARTER
(H) STP CONTROL STARTER
14
-
-
DL NO: 215 24V EMERGENCY LIGHTING
24V EMERGENCY LIGHTING NOT OPERATIONAL. DEFECT TO BE RECTIFIED.
1
-
-
DL NO: 216 SENSORS AND INDICATORS
FOLLOWING SENSORS AND INDICATORS NOT WORKING. DI/DR TO BE CARRIED OUT.
(A)BOTH FRESH WATER AND BUNKER TANK FUEL INDICATOR (B)OWS ELECTRONIC SENSOR
(C)SRP(STBD) LUBE OIL LEVEL SENSOR (D)STBD M/E LUBE OIL AND FRESH WATER TEMPERATURE SENSOR
7
-
-
DL NO: 217 FIRE MAIN
PORT AND STBD FIRE MAIN PUMP DISCHARGE NOZZLE AT BRIDGE TOP NOT WORKING FROM REMOTE POSITION. DI/DR TO BE CARRIED OUT.
2
-
-
DL NO; 218 MOTORS
OVERHAULING OF FOLLOWING MOTORS TO BE CARRIED OUT
(A) FOAM GUN ROTATING MOTOR 02 IN NOS.
(B) ANCHOR WINDLASS MOTOR 01 IN NO.
(C) CAPSTAN MOTOR 01 IN NO.
D) SRP ROOM SUPPLY FAN 01 IN NO.
5
-
-
DL NO: 219 STARTERS
CARRY OUT OVERHAULING OF FOLLOWING STARTERS
(A) STEERING MOTOR STARTERS 02 IN NOS.
(B) AIR COMPRESSOR MOTOR STARTERS 02 IN NOS.
(C) FOAM GUN ROTATING MOTOR STARTERS 02 IN NOS.
(D) ANCHOR WINDLASS MOTOR STARTER 01 IN NO.
(E) FIRE PUMP MOTOR STARTER 01 IN NO.
(F) FRESH WATER PUMP MOTOR STARTERS 02 IN NOS.
(G) SEA WATER PUMP MOTOR STARTERS 02 IN NOS.
(H) ENGINE ROOM SUPPLY FAN MOTOR STARTER 01 IN NO.
(J) ENGINE ROOM EXHAUST FAN MOTOR STARTER 01 IN NO.
(K)STP PUMP MOTOR STARTER 01 IN NO.
(L)CAPSTAN MOTOR STARTER 01 IN NO.
16
-
-
DL NO: 220 WHEATHER DECK LIGHTINGS
ALL WHEATHER DECK LIGHT AND FITTING TO BE CHECKED AND REPLACED
1
-
-
DL NO: 221 BUNK LIGHTS
BUNK LIGHTS DEFECTIVE IN VARIOUS PLACES TO BE REPLACED WITH NEW ONE
1
-
-
DL NO: 222 LIGHTING SOCKETS
LIGHTING SOCKETS IN VARIOUS PLACES DEFECTIVE .TO BE REPLACED.
1
-
-
DL NO: 223 NAVIGATIONAL LIGHT CONTROL PANEL
OVERHAULING OF NAVIGATIONAL LIGHT CONTROL PANEL TO BE CARRIED OUT. ALL NAVIGATIONAL LIGHTS AND FITTINGS TO BE TO BE CHECKED AND REPLACED.
1
-
-
DL NO: 224 GALLEY RANGE
OVERHAULING OF GALLEY RANGE CONTROL PANEL TO BE CARRIED OUT.
HOT PLATE ELEMENT TO BE REPLACED WITH NEW ONE.
1
-
-
DL NO: 225 FLOOD LIGHTS
05 IN NO. FLOOD LIGHTS DEFECTIVE.TO BE REPLACED
5
-
-
DL NO: 226 LIGHT FITTINGS
LIGHT FITTINGS IN VARIOUS PLACES CORRODED & DEFECTIVE TO BE REPLACED WITH NEW ONE
1
-
-
MATERIALS/SPARES
-
-
-
HULL
-
-
-
DL NO:4 UNDERWATER HULL
RENEW OF STEEL AT DEFECTIVE AREAS AS PER THE SURVEY REPORT OF NSRY SURVEY TEAM.
15
-
-
DL NO: 5 UNDERWATER HULL
PAINT CONDITION TO BE INSPECTED AND RESTORED IF NECESSARY AS PER NO 20/03 OR LLPS. (AREA :U/W 324 SQMTR INCLUDING BOOT TOP)
324
-
-
DL NO: 7 SACRIFICIAL ANODES
SACRIFICIAL ANODES ON UNDERWATER HULL, KNORT NOZZLES AND SEA CHESTS TO BE RENEWED IF CONSUMED MORE THAN 50%. DETAILS OF ANODES AS FOLLOWS:
(A) MK I- 16 NOS (UW HULL)
(B) MK-VI- 06 NOS (PROPELLER NOZZLES AND SEA TUBE)
22
-
-
DL NO: 8 DOCKING ROUTINES
REMOVE, CLEAN, PAINT AND REFIT THE EDDY PLATE AND ROPE GUARD.
1
-
-
DL NO: 9 TANK TOPS
VISUAL SURVEY OF UNDER MENTIONED TANKS TO BE CARRIED OUT. JOB INVOLVES SURFACE PREPARATION TO BARE METAL OF ENTIRE BULHEADS, STIFFENERS. PAINT SCHEME TO BE RESTORED POST SURVEY/ RENEWAL AS PER NO 20/03 OR LLPS AS PER THE DETAILS GIVEN BELOW. A) FORE PEAK TANK + CHAIN LOCKER - 30 sqmtrs 1. ZINC PHOSPHATE PRIMER (INTER PRIME 538). RED - DFT 75 - PSR(m2/Lt) 5.32 2. AKLYD FINISH . (INTER LAC 665) - WHITE - DFT 50 - PSR(m2/Lt) 6.72 B) FWD BALLAST TANK NO 1 - 60 sqmtrs 1. EPOXY PRIMER TIE COAT (INTERGARD 269). RED - DFT 50 - PSR(m2/Lt) 5.64 2. ABRASION RESISTANT ALUMINIUM PURE EPOXY. (INTERSHIELD 300) - BRONZE - DFT 150 - PSR(m2/Lt) 2.4 3. ABRASION RESISTANT ALUMINIUM - PURE. EPOXY (INTERSHIELD 300) - ALUMINIUM - DFT 150 - PSR(m2/Lt) 2.4
30
-
-
C) FWD BALLAST TANK NO 2 - 60 sqmtrs 1. EPOXY PRIMER TIE COAT (INTERGARD 269) -. RED - DFT 50 - PSR(m2/Lt) 5.64 2. ABRASION RESISTANT ALUMINIUM PURE EPOXY. (INTERSHIELD 300) - BRONZE - DFT 150 - PSR(m2/Lt) 2.4 3. ABRASION RESISTANT ALUMINIUM - PURE. EPOXY (INTERSHIELD 300) - ALUMINIUM - DFT 150 - PSR(m2/Lt) 2.4
60
-
-
D) FRESH WATER TANK (P/S) + GRAVITY TANK - 100 sqmtrs 1. EPOXY PHENOLIC TANK (INTERLINE 850) - . GREY - DFT 150 - PSR(m2/Lt) 3.55 2. EPOXY PHENOLIC TANK COATING (INTERLINE 850) - WHITE - DFT 150 - PSR(m2/Lt) 10.64 3. EPOXY PHENOLIC TANK COATING (INTERLINE 850) - WHITE - DFT 150 - PSR(m2/Lt) 3.55
100
-
-
DL NO: 10 TANK TOPS
E) AFT BALLAST TANK P/S - 100 sqmtrs 1. EPOXY PRIMER TIE COAT (INTERGARD 269) -.RED - DFT 50 - PSR(m2/Lt) 5.64 2. ABRASION RESISTANT ALUMINIUM PURE EPOXY. (INTERSHIELD 300) - BRONZE - DFT 150 - PSR(m2/Lt) 2.4 3. ABRASION RESISTANT ALUMINIUM - PURE. EPOXY (INTERSHIELD 300) - ALUMINIUM - DFT 150 - PSR(m2/Lt) 2.4 F) ENGINE ROOM BILGES WITH FRAMES - 200 sqmtrs 1. ZINC PHOSPHATE PRIMER(INTERPRIME 538) . RED - DFT 80 - PSR(m2/Lt) 4.99 2. ALKYD FINISH . (INTER LACK 665) - WHITE - DFT 40- PSR(m2/Lt) 8.4 3. ALKYD FINISH. (INTER LACK 665) - WHITE - DFT 40- PSR(m2/Lt) 8.4
G) FUEL OIL TANK 1. EPOXY TANK HOLDING PRIMER (INTERLINE 982) . - PRIMROSE - DFT 40 - PSR(m2/Lt) 5.25 2. EPOXY TANK COATING (INTERLINE 704) - GREY - . DFT 100 PSR(m2/Lt) 3.71
550
-
-
G) ENGINE ROOM STORE BILGES WITH FRAMES - 50 sqmtrs 1. ZINC PHOSPHATE PRIMER(INTERPRIME 538). RED - DFT 80 - PSR(m2/Lt) 4.99 2. ALKYD FINISH . (INTER LACK 665) - WHITE - DFT 40- PSR(m2/Lt) 8.4 3. ALKYD FINISH. (INTER LACK 665) - WHITE - DFT 40- PSR(m2/Lt) 8.4 H) ASP BILGES WITH FRAMES - 100 sqmtrs 1. ZINC PHOSPHATE PRIMER(INTERPRIME 538)- RED - DFT 80 - PSR(m2/Lt) 4.99 2. ALKYD FINISH . (INTER LACK 665) - WHITE - DFT 40- PSR(m2/Lt) 8.4 3. ALKYD FINISH . (INTER LACK 665) - WHITE - DFT 40- PSR(m2/Lt) 8.4
150
-
-
J) FUEL OIL TANK - 250 sqmtrs 1. EPOXY TANK HOLDING PRIMER (INTERLINE 982) . - PRIMROSE - DFT 40 - PSR(m2/Lt) 5.25 2. EPOXY TANK COATING (INTERLINE 704) - GREY . DFT 100 PSR(m2/Lt) 3.71 3. EPOXY TANK COATING (INTERLINE 704) - PINK. DFT 100 PSR(m2/Lt) 7.42 4. EPOXY TANK COATING (INTERLINE 704) - PINK . DFT 100 PSR(m2/Lt) 3.71 5. EPOXY TANK COATING (INTERLINE 704) - GREY. DFT 100 PSR(m2/Lt) 3.71
250
-
-
K) GRAVITY TANKS FITTED ON FUNNEL DECK (02 NOS) - 20 SQMTRS 1. EPOXY PHENOLIC TANK (INTERLINE 850) . GREY - DFT 150 - PSR(m2/Lt) 3.55 2. EPOXY PHENOLIC TANK COATING (INTERLINE 850) - WHITE - DFT 150 - PSR(m2/Lt) 10.64 3. EPOXY PHENOLIC TANK COATING (INTERLINE 850) - WHITE - DFT 150 - PSR(m2/Lt) 3.55
20
-
-
DL NO: 11 VENTILLATION SYSTEM
02 IN NO. VENTILATION FLAPS ON SUPER STRUCTURE, CORRODED/BROKEN. TO BE RENEWED AS PER SAMPLE WITH HINGES AND WIRE MESH.
2
-
-
DL NO: 12 MUSHROOM HEAD 04 IN NO. MUSHROOM HEAD SECURING ROUND PLATES CORRODED/METAL THINNED. TO BE RENEWED AND BOLTED AS PER SAMPLE. MAT. MS, THK-8MM.
4
-
-
DL NO: 13 MUSHROOM HEAD
04 IN NO. MUSHROOMS TRUNKING, CORRODED/METAL THINNED. TO BE RENEWED/WELDED IN SITU. MAT. MS, THK-8MM. (HT-40CM, DIA. OF PIPE-70CM.EACH).
4
-
-
DL NO: 15 TYRE FENDERS
GI CHAIN FOR SECURING TYRE FENDERS ON SHIP SIDE(PORT & STBD) CORRODED/ THINNED. TO BE RENEWED.SIZE- DIA 16 MM, 2 RMTR EACH. (20 NOS)
20
-
-
DL NO: 16 HULL SURVEY
BULWARK AT DIFFERENT PLACES, ALL AROUND THE TUG, CORRODED/HOLED. TO BE RENEWED AS NECESSARY. (MAT. MS). APPROX. AREA 08 SQMTR.
8
-
-
DL NO: 18 SANITARY SYSTEM
BASE PLATE OF 02 IN NO. W/C, CORRODED/BROKEN. MAT.-MS THICK-10MM, AREA - 2SQMTR. W/C COMMODE TO BE RENEWED. W/C TO BE SECURED TO BASE PLATE WITH SS NUT&BOLTS/SCREWS.
2
-
-
DL NO: 19 SANITARY SYSTEM
CREW BATH ROOM WASH BASIN DRAIN PIPE CORRODED TO BE RENEWED . 03 MTRS LENGTH. MAT GI
3
-
-
DL NO: 20 MISCELLANEOUS
MASTER CABIN W/C DOOR FRAME PERISHED TO BE REPAIRED. JOB INVOLVES RENEWAL AND FITMENT OF 03 NOS DOOR HINGES (03 NOS)
3
-
-
DL NO: 21 SANITARY SYSTEM
CREW W/C FLUSHING LINE PERISHED AND BROKEN TO BE RENEWED. MAT. CUNI, LENGTH 04 MTRS. JOB INVOLVES RENEWAL OF FLUSHING VALVE (01 NO).
1
-
-
DL NO: 22 WINDLASS
02 IN No. WINDLASS CANVAS COVERS PERISHED/TORN. TO BE RENEWED WITH 3M X 2M X 1.5M MEASURING CANVAS CLOTHS.
2
-
-
DL NO: 23 W/T HATCH 06 IN NO. HATCH RETAINING SPRING CLIPS CORRODED/JAMMED. TO BE RENEWED WITH SPRING AND WELDED IN SITU.
6
-
-
DL NO: 24 WINDLASS
METALLIC COVER FOR WINDLASS CONTROL POST, CORRODED/HOLED. TO BE RENEWED/WELDED IN SITU. AS PER SAMPLE.
1
-
-
DL NO: 25 WINDLASS
OVERHAULING OF WINDLASS. PARTS TO BE DISMANTLED AND WORKING CONDITION OF THE PARTS TO BE CHECKED/TRIALED, AND SUSPECTED DEFECTIVE PARTS TO BE RENEWED AS NECESSARY. BRAKE LINING TO BE RENEWED. GREASING OF REQUIRED GREASING POINT TO BE CARRIED OUT. STRUCTURE OF WINDLASS (OIL CASING) CRACKED/ HOLED RESULTING IN LEAKAGE OF OIL . TO BE REPAIRED.
1
-
-
DL NO: 26 FENDER
BOW FENDER RUBBER (QTY - 04 NOS, LENGTH 1.5 MTRS EACH, WIDTH 0.26 MTRS, TYPE - RECTANGULAR ) BROKEN AND DAMAGED TO BE RENEWED
4
-
-
DL NO: 27 ANCHOR & CHAIN CABLE
ANCHOR AND ASSOCIATED CHAIN CABLE WITH FITTINGS TO BE SURVEYED. ANCHOR CHAIN CABLE TO BE LOAD TESTED. JOB INVOLVES REMOVAL OF ANCHOR AND CHAIN CABLE FROM CABLE LOCKER, CLEANING OFF ALL PAINT AND RUST USING MECHANICAL CHIPPING, SCRAPING ND WIRE BRUSH TOOLS , DISMANTLING/ DISCONNECTING OF LUGGLESS JOINING SHACKLES, SWIVEL ADAPTORS ETC., POST SURVEY, ENTIRE CHAIN CABLE AND ASSOCIATED FITTINGS TO BE RECOATED (PAINTED) WITH BITUMINOUS PAINT.( 01 ANCHOR, CHAIN CABLE 17.5 MM, FULL SHAKLE - 06 (3P + 3S), HALF SHAKLE - 04 (2P + 2S).
2
-
-
DL NO: 28 EXHAUST TRUNKING 02 SQMTR. OF BELLOW COVER FOR EXHAUST TRUNKING PERISHED/TORN. TO BE RENEWED WITH NEW CLOTH. (MAT. CANVAS).
2
-
-
DL NO: 29 SANITARY SYSTEM
MASTER CABIN FLUSH VALVE PERISHED AND NON OPERATIONAL TO BE RENEWED
1
-
-
DL NO: 30 ANCHOR WINDLASS
ABNORMAL NOISE AND OIL LEAKAGE OBSERVED FROM ANCHOR WINDLASS OIL CHAMBER. OVERHAULING OF ANCHOR WINDLASS
1
-
-
DL NO: 31 W/T HATCH 05 NOS WEATHER DECK W/T HATCH RUBBER PERISHED TO BE RENEWED. POST REPAIR CHALK TESTING TO BE CARRIED OUT.
5
-
-
DL NO: 34 FRESH WATER SYSTEM
CREW TOILET SHOWER PIPE PERISHED TO BE RENEWED(LENGTH OF PIPE 04 MTRS, MAT GI)
4
-
-
DL NO: 35 MSCELLANEOUS
CO2 EXTINGUISHER BRACKET OF FOLLOWING PLACES DAMAGED / BROKEN TO BE RENEWED AND WELDED INSITU.
(A) BRIDGE
(B) GALLEY
2
-
-
DL NO: 36 FENDER
08 IN NOS TYRE FENDER PERISHED TO BE RENEWED WITH SECURING CHAIN AND D SHACKLES AND 16 NOS TYRE FENDER COLLAR.
8
-
-
DL NO: 37 MISCELLANEOUS
AFFF EXTINGUISHER BRACKET OF ACCOMMODATION SPACE DAMAGED / BROKEN TO BE RENEWED AND WELDED INSITU.
1
-
-
DL NO: 38 DRAUGHT MARKING DRAUGHT MARKING AT FOLLOWING LOCATIONS TO BE REPAINTED IAW NO 20/03 ON PRIORITY BASIS.
(A) FWD STBD-1.5SQMTRS
(B) FWD STBD-1.5SQMTRS
(C) FWD PORT-1.5SQMTRS
(D) AFT STBD-1.5SQMTRS
(E) AFT PORT-1.5SQMTRS
(F) PROPELLER DRAUGHT PORT-1.5SQMTRS
(G) PROPELLER DRAUGHT STBD-1.5SQMTRS
10.5
-
-
DL NO: 39 HATCHS
HATCHES (05 NOS) DEFECTIVE, FOLLOWING REPAIR TO BE CARRIED OUT.
(A) CLIPS (MS) RENEWAL NOS 04
(B) WEDGE (MS) RENEWAL NOS 04
(C) EPDM RUBBER RENEWAL RMTRS 08
(D) RETAINING LUG WITH STAND NOS 02
(E) OVERHAULING HATCHES NOS 02
(F) HATCH COVER METAL COMING RENEWAL RMTRS 20
(G) LOCKING EYE BRACKETS RENEWAL NOS 02
(H) HINGE BRACKETS RENEWAL NOS 04
(J) HINGE STUDS WITH PIN(MS) NOS 02
(K) WASHER (MS) RENEWAL NOS 08
(L) DECK COMING RMTRS 08
(M) PROVING OF CHALK TEST PER HATCH 02
5
-
-
DL NO: 40 HULL SURVEY
FOLLOWING DEFECTS OF NT ARGA 01 SCUTTLES TO BE REPAIRED / RENEWED.
(A) EYE HOOKS CORRODED TO BE RENEWED - QTY 02 NOS (MAT M.S ).
(B) SECURING CHAIN FOR SCUTTLES WITH END RINGS - QTY 02 NOS (MAT GI CHAIN, LENGTH 02 MTRS ).
(C) SUNMICA PANELING OF DECKHEAD / BULKHEAD TO BE DEGUTTED FOR WELDING WORK OF EYE HOOKS AND POST WELDING SUNMICA PANELING TO BE RENEWED (MAT SUNMICA, AREA – 16 SQMTRS).
1
-
-
DL NO: 41 FENDER
FOLLOWING DEFECTS OF FENDER TO BE RECTIFIED. A FENDER SECURING CHAIN(16 MM) CORRODED TO BE RENEWED – 25 MTRS B D-SHACKLE( 20MM) CORRODED TO BE RENEWED – 22 NOS
1
-
-
DL NO: 42 SANITARY SYSTEM
01 SHOWER FITTING IN MASTER TOILET CORRODED/ DAMAGED. TO BE RENEWED. MAT- CU(PIPELINE), COMMERCIAL SHOWER FITTING(JAQUAR), 1/2" DIA.
1
-
-
DL NO: 43 SANITARY SYSTEM
SOIL DISCHARGE LINE OF CREW WC-1 CORRODED AND DAMAGED. TO BE RENEWED. MAT- MS/ GI. APPROX LENGTH- 5 RMTR. SIZE- 4".
5
-
-
DL NO: 44 DRAINAGE SYSTEM
10 IN NO DECK DRAINS ON WEATHER DECK, 01 & 02 DECKS CHOKED/ CLOGGED. TO BE CLEARED. JOB INVOLVES MANUFACTURING OF NEW DRAIN PIPES AS PER EXISTING FIT AND FITMENT OF THE SAME INSITU.
10
-
-
DL NO: 45 DRAINAGE SYSTEM
DECK DRAIN IN CREW WC- 1& 2, MASTER CABIN WC AND ENGINE DRIVER WC CLOGGED AND JAMMED. TO BE REPAIRED IN SITU. JOB INVOLVES RENEWAL OF PIPELINE(DRAINLINE), DEGUTTING/ REGUTTING OF DECK COVERING, LAGGING BRACKETS ETC., MAT- MS/GI. APPROX LENGTH- 15 RMTR. SIZE-1 1/2".
15
-
-
DL NO: 46 VENTILLATION SYSTEM
04 MUSHROOM HEADS OF VENTILLATION SYSTEM TO BE OVERHAULED. JOB INVOLVES REMOVAL OF MUSHROOM HEADS FROM SITU,RENEWAL OF WIRE MESH AS PER EXISTING FIT. APPROX 25 SQMTR, OVERHAULING OF FLAP VALVE AND SPLINDLE ASSEMBLY, RENEWAL OF STRUCTURE IF NECESSARY, FITMENT OF MUSHROOM HEADS POST OVERHAUL, RENEWAL OF RUBBER PACKING.
4
-
-
DL NO: 47 TANKS
CLEAN / VENTILATE THE FOLLOWING TANKS TO REMOVE ALL DIRT, SLUDGE, RESIDUAL OIL AND DEBRIS AND LOOSE PAINT. SCRAPE / CLEAN CORRODED / RUSTED AREAS TO BARE METAL AND PREPARE STRUCTURE FOR USG SURVEY :
A) FORE PEAK TANK + CHAIN LOCKER - 30 (B) FWD BALLAST TANK NO 1 - 60 sqmtrs
(C) FWD BALLAST TANK NO 2 - 60 sqmts
(D) FRESH WATER TANK (P/S) + GRAVITY TANK - 100 sqmtrs
(E) AFT BALLAST TANK P/S - 100 sqmts
(F) ENGINE ROOM BILGES WITH FRAMES - 200 sqmts
(G) ENGINE ROOM STORE BILGES WITH FRAMES - 50 sqmtrs
(H) ASP BILGES WITH FRAMES - 100 sqmtrs
(I) FUEL OIL TANK - 250
NOTE: MAN ENTRY AND GAS FREE CERTIFICATE TO BE OBTAINED BY THE VENDOR FOR THE ABOVE MENTIONED TANKS FROM GOVT. APPROVED AGENCY PRIOR TO .
950
-
-
DL NO: 49 PAINT SCHEME
SUPER STRUCTURE BULK HEAD AREA (WHEEL HOUSE DECK) - 38 SQMTRS 1. EPOXY PRIMER / TIE COAT (INTERGARD 269) - . RED - DFT 50 - PSR(m2/Lt) 6.58 2. EPPOXY ANTICORROSIVE (INTERUF 262) - BLACK - DFT 125 - PSR (m2/Lt) 4.09 3. EPPOY ANTICORROSIVE (INTERUF 262) - GREY -DFT 125 PSR(m2/Lt) 4.09
38
-
-
DL NO: 50 PAINT SCHEME
2. SUPER STRUCTURE BULK HEAD AREA (NO 1 DECK TO WHEEL HOUSE DECK) - 58.8 SQMTRS2 1. EPOXY PRIMER / TIE COAT (INTERGARD 269) - RED - DFT 50 - PSR(m2/Lt) 6.58 2. EPPOXY ANTICORROSIVE (INTERUF 262) - BLACK - DFT 125 - PSR(m2/Lt) 4.09 3. EPPOXY ANTICORROSIVE (INTERUF 262) - GREY - DFT 125 - PSR(m2/Lt) 4.09
58.8
-
-
DL NO: 51 PAINT SCHEME
FUNNEL - 11.50 SQMTRS 1. ONE COAT OF PRETREATMENT PRIMER PREPARED FROM DS CAT NO. 8010-000116 (BASE) AND DS CAT NO. 8010-000117 (ACCELERATOR) 2. WITHIN 4 HOURS APPLY ONE COAT OF CHLORINATED RUBBER PAINT PRIMER PATT NO. 8010-000460. 3. ONE COAT OF CHLORINATED RUBBER PAINT WHITE PATT NO 8010-000431
11.5
-
-
DL NO; 52 PAINT SCHEME
3. MAST 02 NOS , MISC FITTINGS AND ALL GUARD RAILS - 12 SQMTRS 1. EPOXY PRIMER / TIE COAT (INTERGARD 269) - RED - DFT 50 - PSR(m2/Lt) 6.58 2. EPPOXY ANTICORROSIVE (INTERUF 262) - BLACK - DFT 125 - PSR(m2/Lt) 4.09 3. EPPOXY ANTICORROSIVE (INTERUF 262) - GREY - DFT 125 - PSR(m2/Lt) 4.09 4. POLYURETHANE (INTERTHANE 990) - RAL7040 WINDOW GREY - DFT 50 - PSR(m2/Lt) 7.98
12
-
-
DL NO: 53 PAINT SCHEME
4.ABOVE BOOT WATER LINE AREA(95.225SQMTRS) + BULWARK AREA(142.00SQMTRS) TOTAL AREA 220 Sq Mtr 1. EPOXY PRIMER / TIE COAT (INTERGARD 269). RED - DFT 50 - PSR(m2/Lt) 6.58 2. ABRASION RESISTANT ALUMINIUM PURE EPPOXY (INTERSHIELD 300) - BRONZE - DFT 150 - PSR(m2/Lt) 2.8 3. ABRASION RESISTANT ALUMINIUM PURE EPPOXY (INTERSHIELD 300) - ALUMINIUM - DFT 150 - PSR(m2/Lt) 2.8 4. EPOXY TIE COAT (INTERGARD 263) - LIGHT GREY - DFT 125 - PSR(m2/Lt) 3.19 5. TBT FREE SELF POLISHING COPOLYMER A/P (INTER SMOOTH 360 SPC) - BLACK - DFT 150 - PSR(m2/Lt) 1.87 6. TBT FREE SELF POLISHING COPOLYMER A/P (INTER SMOOTH 360 SPC) - BLACK - DFT 150 - PSR(m2/Lt) 1.87 7. TBT FREE SELF POLISHING COPOLYMER A/P (INTER SMOOTH 360 SPC) - BLACK - DFT 150 - PSR(m2/Lt) 1.87
220
-
-
DL NO: 54 PAINT SCHEME
5. DECK 01,02, AND MAIN DECK - 171.38 SQMTRS 1. EPOXY PRIMER / TIE COAT (INTERGARD 269) . RED - DFT 50 - PSR(m2/Lt) 6.58 2. ABRASION RESISTANT ALUMINIUM PURE EPOXY (INTERSHIELD 300) - ALUMINIUM - DFT 200 - PSR(m2/Lt) 2.1 3. EPOXY NON SKID (INTERSHIELD 352). EXTRA DK SEA GREY - DFT 300 - PSR(m2/Lt)(m2/Lt) 0.66
171
-
-
DL NO: 56 MISCELLANEOUS CREW W/C 02 IN NOS DOOR SIDE FRAME CORRODED TO BE RENEWED.
2
-
-
DL NO: 57 WC DECK DRAIN
06 IN NOS OF DECK DRAIN OF CREWS WC STRAINER CORRODED BROKEN TO BE REPAIRED/RENEWED
6
-
-
DL NO: 59 MISELLANEOUS
NT ARGA NAME BOARD BROKEN/PERISHED TO BE REPAIRED/RENEWED
2
-
-
DL NO: 60 EXHAUST TRUNKING
NT ARGA SRP EXHAUST BLOWER TRUNKING BENT REPAIR WORK TO BE CARRIED OUT AND 16 NOS OF SS NUT BOLTS CORRODED/DAMAGED TO BE RENEWED
1
-
-
DL NO: 61 DECK DRAIN
02 IN NOS OF DECK DRAIN IN PORT AND STBD CHOKED TO BE REPAIRED
2
-
-
DL NO: 62 DECK DRAIN
PROVISIONING OF 03 DECK DRAINS IN PORT AND STBD CATWALK AND NEAR ENGINE STYLET BELOW LADDER
3
-
-
DL NO: 63 LUB OIL TANK
MANUFACTURING AND FITMENT OF 02 IN NOS. STORAGE TANKS FOR LUB OIL AND HYDRAULIC OIL OF 150 LTRS CAPACITY IN ASP TO BE CARRIED OUT.
2
-
-
DL NO: 65 UNDERWATER FENDERING
FITMENT OF FIXED UNDERWATER FENDERING TO BE CARRIED OUT, MAT- RUBBER D FENDER
1
-
-
DL NO: 66 SEWAGE DISCHARGE/SANITARY SYSTEM
01 IN NO. DIRECT OVERBOARDL LINE TO BE PROVIDED FOR DIRECT OVERBOARD DISCHARGE OF SEWAGE IN CASE OF STP MALFUNCTIONING.
1
-
-
DL NO: 67 D-FENDER
AFT SIDE D-SHAPE RUBBER FENDER DAMAGED/UPROOTED. TO BE RENEWED.
1
-
-
DL NO: 68 LAGGING
LAGGING TO BE CARRIED OUT AT SCATTERED LOCATIONS. AREA 30 MTR2 MAT - MFMB
30
-
-
DL NO: 69 SANITARY SYSTEM
DECK DRAIN OF GALLEY CHOKED. TO BE CLEARED.
1
-
-
DL NO: 70 DECK COVERING
SILLER COAT OF MACHROTECH TO BE CARRIED OUT IN BRIDGE AND LIVING SPACE. AREA – 30 MTR2
30
-
-
DL NO: 72 WATER PURIFIER
01 IN NO WATER PURIFIER NON OPS. TO BE RENEWED.
1
-
-
DL NO: 73 WATER COOLER
01 IN NO WATER COOLER NON OPS. TO BE REPAIRED.
1
-
-
DL NO: 74 BUNK MATTRESS
12 IN NO.MATTRESS DAMAGED/TORN. TO BE RENEWED.
12
-
-
ENGINEERING
-
-
-
DL NO: 1001-1014 02 IN NOS MAIN ENGINES MAKE- CATERPILLAR/GMMCO
TYPE- C32
1000HOURLY
INSPECT/ADJUST VALVE LASH
CARRY OUT INSPECTION OF ENGINE VALVE ROTATORS
CARRY OUT CALIBRATION OF FUEL INJECTORS
CARRY OUT REPLACEMENT OF BELTS
REPLACE FLEXIBLE HOSES AND CLAMPS
REPLACE ENGINE AIR CLEANER ELEMENT
CLEAN/ REPLACE ENGINE CRANKCASE BREATHER
CHANGE ENGINE OIL AND FILTER
REPLACE FUEL SYSTEM PRIMARY FILTER (WATER SEPERATOR) ELEMENT
REPLACE FUEL SYSTEM SECONDARY FILTER INSPECT/ CLEAN/ OVERHAUL AFTERCOOLER CONDENSATE DRAIN VALVE
CHEMICALLY CLEAN AND PRESSURE TEST AFTERCOOLER
REPLACE CLOSED CRANKCASE VENTILATION (CCV) FUMES DISPOSAL FILTER
NSPECT/CLEAN TURBOCHARGER
2
-
-
DL NO: 1015-1021 02 IN NOS DIESEL ALTERNATOR MAKE- KIRLOSKAR
TYPE- 6R 1080 T
1000 HOURLY
CHANGE ENGINE OIL AND LUB OIL FILTER CARTRIDGE.
REPLACE FUEL FILTER CARTRIDGE
CARRY OUT CLEANING OF FUEL STRAINER OF FUEL FEED PUMP
REPLACE DRIVE BELTS AND ADJUST TENSION
CARRY OUT CHEMICAL CLEANING AND PRESSURE TESTING OF HEAT EXCHANGER
CARRY OUT CLEANING OF CENTRIFUGE CLEANER
CARRY OUT REPLACEMENT OF DRY TYPE AIR CLEANER
2
-
-
DL NO: 1022-1029 02 NOS. HRP SYSTEM MAKE- HRP THRUSTER SYSTEMS MODEL- HRP 4111 WM
1000 HOURLY
REPLACE HYDRAULIC OIL FILTERS
INSPECT FLEXIBLE COUPLING ELEMENT
CARRY OUT TIGHTENING OF CARDON SHAFT BOLTS
CARRY OUT ANALYSIS OF HYDRAULIC OIL CONDITION. CHANGE OIL CARRY OUT TIGHTENING OF ALL FASTENERS
CHECK PROPELLER CONDITION. REPAIR AS NECESSARY
CHECK TIGHTENING OF BOLTS AND NUTS (OUT BOARD)
CARRY OUT GREASING OF SHAFT LINE BEARINGS
2
-
-
DL NO: 1030-1035 01 IN NO FUEL CENTRIFUGE
MAKE- ALFA LAVAL
TYPE- MAB 103B-24
1500 HOURLY
INSPECT WORM WHEEL SHAFT AND GEAR HOUSING
CHECK WORM WHEEL AND WORM
RENEW OIL LEVEL IN GEAR HOUSING
CLEAN AND CHECK OF LOCK RING, BOWL HOOD, TOP DISC, GRAVITY DISC, BOWL DISC, DISTRIBUTOR, BOWL BODY, CORROSION, EROSION, CRACKS, DISC STACK PRESSURE .
RENEW O RING AND SEALING
CARRY OUT FUNCTIONAL CHECKS OF MONITORING EQUIPMENT. REPAIR AS NECESSARY
1
-
-
DL NO: 1036-1039 01 IN NO LUB OIL CENTRIFUGE
MAKE- ALFA LAVAL
TYPE- MAB 103B-24
1500 HOURLY
INSPECT WORM WHEEL SHAFT AND GEAR HOUSING
CHECK WORM WHEEL AND WORM
RENEW OIL LEVEL IN GEAR HOUSING
CLEAN AND CHECK OF LOCK RING, BOWL HOOD, TOP DISC, GRAVITY DISC, BOWL DISC, DISTRIBUTOR, BOWL BODY, CORROSION, EROSION, CRACKS, DISC STACK PRESSURE .
1
-
-
DL NO: 1040-1041 01 IN NO LUB OIL CENTRIFUGE
MAKE- ALFA LAVAL
1500 HOURLY
RENEW O RING AND SEALING
CARRY OUT FUNCTIONAL CHECKS OF MONITORING EQUIPMENT. REPAIR AS NECESSARY
1
-
-
DL NO: 1042-1045 20 TPH SUBMERSIBLE PUMP MODEL-M120N(M)
QTY - 04
500 HOURLY
EXAMINE INTERNAL WEAR
CHECK RUNNING CLERANCE
CHECK OIL CONDITION FOR MECHANICAL SEAL
CHECK DIFFUSER FOR WEAR AND CLERANCE
4
-
-
DL NO: 1046-1050 37 TPH DIESEL DRIVEN PUMP MODEL- SH65-16N1-DG S2-316
QTY - 02
500 HOURLY
CHECK INJECTION NOZZLE
CHECK INJECTION PUMP
ADJUST VALVE CLERANCE OF INTAKE AND EXHAUST VALVE
CHECK THE SURFACE OF BRUSH AND SLIP RING
CHECK AND REPLACE FUEL PIPING
2
-
-
DL NO: 1052-1053 OILY BILGE SEPERATOR
YEARLY
CARRY OUT FUNCTIONAL CHECKS OF EQUIPMENT, REPAIR/ RENEW COMPONENT AS TO BE CLEANED INTERNALLY. COATING TO BE CHECKED FOR INTACT PHYSICAL CONDITION, IF DEFECTIVE, IT SHALL BE REPAIRED TO PREVENT SEVERE CORROSION. SEE ALSO REPAIR OF COATINGNECESSARY.
1
-
-
DL NO: 1054-1057 AIR COMPRESSOR
MAKE - INGERSOLL
TYPE- RECIPROCATING
MODEL- 251 X 5 QTY - 02
1500 HOURLY
CARRY OUT FUNCTIONAL CHECKS OF PRESSURE SWITCHES, CUT- IN AND CUT-OFF PRESSURE. RENEW/ REPAIR COMPONENT AS NECESSARY.
DISMANTLE BREATHER VALVE, CLEAN AND CHECK FOR ALL CORRECT SEATING.
EXAMINE THE LUBRICATING OIL IN THE CRANKCASE SUMP, RENEW IF NECESSARY.
CHECK ALL PIPELINES FOR LEAKS AT JOINTS, RENEW PACKING AND PIPE LINE AS NECESSARY.
2
-
-
DL NO: 1061 HP AIR SYSTEM
SR ROUTINES
HP AIR SYSTEM PIPE LINES THINNED AND PERISHED AT VARIOUS PLACES, TO BE RENEWED. WORK INVOLVES REMOVAL/RENEWAL/REFITTING AND PRESSURE TESTING.ALL FASTNERS AND FLANGE GASKETS TO BE RENEWED(MS).FLANGE SURFACE TO BE PREPARED IF THEY ARE GROOVED.CORRECT PAINT SCHEME TO BE APPLIED BEFORE REFITTING MAT- MS , SIZE- 50 MM ,LENGTH-10 MTR,TEST PRESSURE-500 PSI.
10
-
-
DL NO: 1071 INSTRUMENTATION GAUGE PIPE LINES
SR ROUTINES
INSTRUMENTATION PIPE LINES OF VARIOUS MACHINERIES HOLED AND PERISHED AT VARIOUS PLACES, TO BE RENEWED INCLUDING END FITTINGS. LENGTH- 15 MTR, SIZE-8 MM.
15
-
-
DL NO: 1073 BILGE WATER SYSTEM
SIR ROUTINES
MAIN ENGINE ROOM AND HRP ROOM PUMPING OUT ARRANGEMENT PIPE LINE TO BE CLEANED/ RENEW AS NECESSARY. SYSTEM TO BE PROVED FOR SATISFATORY PERFORMANCE
1
-
-
DL NO: 1075 SRP COOLING S/W PIPE LINE
SR ROUTINES
SEA WATER PIPE LINE OF SRP COOLING PERISHED AT VARIOUS PLACES. TO BE RENEWD INCLUDING END ADAPTORS. MAT CUNI FOR PIPE AND BRASS FOR END ADAPTORS.. DIA - 40 MM , LENGTH - 15 MTRS
DIA - 20 MM , LENGTH - 15 MTRS
30
-
-
DL NO: 1088 DIESEL ALTERNATOR LUB OIL DRAIN LINE
SR ROUTINES
BOTH DA LUB OIL DRAIN LINE TO BE CHEMICALLY CLEANED AND PRESSURE TESTED. RENEW PIPE LINE INCLUDING END FITTINGS IF NECESSARY. DIA - 20 MM , LENGTH - 10 MTRS, MAT - MS
10
-
-
DL NO: 1100 DOMESTIC FRESH WATER SYSTEM PIPE LINE
SR ROUTINES
CHEMICALLY CLEAN AND PRESSURE TEST FRESH WATER SYSTEM PIPE LINE. RENEW PIPE LINE IF NECESSARY. DIA - 40 MM , LENGTH - 20 MTRS, MAT - MS
20
-
-
DL NO: 1102 DOMESTIC SEA WATER SYSTEM PIPE LINE
SR ROUTINES
CHEMICALLY CLEAN AND PRESSURE TEST DOMESTIC SEA WATER SYSTEM PIPE LINE. RENEW PIPE LINE IF NECESSARY. DIA - 40 MM , LENGTH - 20 MTRS, MAT - CU NI
20
-
-
DL NO: 1103 FUEL FILLING SYSTEM
SR ROUTINES
04 IN NOS FLANGES TO BE MANUFATURED AS PER FITTING.
4
-
-
DL NO: 1106 DURETTES
SR ROUTINES
DURETTES OF VARIOUS SYSTEM PIPE LINES DETERIORATED AND PERISHED, TO BE RENEWED . ALL SECURING JUBILEE CLIPS/ CLAMPS TO BE RENEWED. Dia (mm) Length (mtr) 25 6 50 8 76 12 100 8 130 6
5
-
-
DL NO: 1111 MISCELLANEOUS
MISC
NUTS/ ADAPTORS OF VARIOUS SYSTEMS TO BE MANUFACTURED AS PER SAMPLE. MAT- BRASS, QTY - 40 NOS
40
-
-
DL NO; 1116 LAGGING
HOT LAGGING IS TO BE CARRIED OUT AT VARIOUS LOCATIONS. LENGTH- 07 MTRS
7
-
-
ELECTRICAL
-
-
-
DL NO: 201 ALTERNATOR (75 KVA) BOTH DA
BOTH INTERIOR & EXTERIOR PART OF THE ALTERNATOR TO BE BLOWN THROUGH WITH DRY COMPRESSED AIR.
CHECK BEARING AND WINDING, REPLACE AS NECESSARY.
CARRY OUT CLEANING OF EQUIPMENT WITH WHITE SPIRIT.OUTPUT TO BE CHECKED POST COMPLETION.
2
-
-
DL NO; 202 MAIN SWITCH BOARD CARRY OUT CLEANING OF EQUIPMENT WITH WHITE SPIRIT AND COMPRESSED AIR, CLEAN BUS BARS..OUTPUT TO BE CHECKED POST COMPLETION.
1
-
-
DL NO: 203 415 V/ 24 V DC RECTIFIER PANEL CARRY OUT CLEANING OF EQUIPMENT WITH WHITE SPIRIT.OUTPUT TO BE CHECKED POST COMPLETION.QTY- 03 IN NOS
3
-
-
DL NO: 204 WINDOW WIPER
04 IN NOS WINDOW WIPER NOT WORKING. DEFECT TO BE RECTIFIED
4
-
-
DL NO: 205 SOUND POWER TELEPHONE
SOUND POWER TELEPHONE NOT OPERATIONAL. DI/DR TO CARRIED OUT, QTY- 04 IN NOS
4
-
-
DL NO: 206 TRANSFORMER RECTIFIER
TRANSFORMER RECTIFIER NOT OPERATIONAL. DI/DR TO CARRIED OUT. QTY- 01 IN NO
1
-
-
DL NO: 207 MAIN BROAD CAST
MAIN BROADCAST NOT OPERATIONAL. DI/DR TO CARRIED OUT.
1
-
-
DL NO: 208 SPLIT A/C
SPLIT AC NOT OPERATIONAL. DI/DR TO CARRIED OUT.QTY- 01 IN NO
1
-
-
DL NO: 210 VHF SET
NOT GIVE OUT PUT. TO BE CHECKED
1
-
-
DL NO: 211 MOTORS
CARRY OUT OVERHAULING OF FOLLOWING EQUIPMENTS (A) STEERING MOTOR 02 NOS.
(B) AIR COMPRESSORMOTOR 02 NOS.
(C) FIRE PUMP MOTOR 01 NOS.
(D) FRESH WATER PUMP MOTOR 02 NOS.
(E) SEA WATER PUMP MOTOR 02 NOS.
(F) ENGINE ROOM SUPPLY FAN MOTOR
(G) ENGINE ROOM EXHAUST FAN MOTOR
(H) STP PUMP MOTOR
12
-
-
DL NO; 212 PANEL
CARRY OUT MAINTENANCE ROUTINE OF FOLLOWING STARTING PANELS
(A) DA STARTING PANEL (B) BOTH ENGINE STARTING PANEL
(C) NAVIGATION LIGHTS PANEL
(D)BOTH SRP COOLING PUMP PANEL
(E)BOTH SRP COOLING PUMP PANEL
(F)WHEEL HOUSE AND SRP ROOM CANSOLE PANEL
(G)MCR ALARM PANEL
11
-
-
DL NO: 213 GENERAL LIGHTING MASTER CABIN , ENGINE DRIVER ROOM, GALLEY, WHEEL HOUSE, MAIN LOBBY,ENGINE ROOM AND NAVIGATION LIGHTS TO BE CHECKED AND REPLACE AS NECESSARY.
1
-
-
DL NO: 214 STARTERS
CARRY OUT OVERHAULING OF FOLLOWING EQUIPMENTS STARTERS
(A) STEERING MOTOR STARTER 02 NOS.
(B) AIR COMPRESSOR MOTOR STARTER 02 NOS.
(C) FIRE PUMP MOTOR STARTER 01 NOS.
(D) FRESH WATER PUMP MOTOR STARTER 02 NOS.
(E) SEA WATER PUMP MOTOR STARTER 02 NOS.
(F) ENGINE ROOM SUPPLY FAN MOTOR STARTER
(G) ENGINE ROOM EXHAUST FAN MOTOR STARTER
(H) STP CONTROL STARTER
14
-
-
DL NO: 215 24V EMERGENCY LIGHTING
24V EMERGENCY LIGHTING NOT OPERATIONAL. DEFECT TO BE RECTIFIED.
1
-
-
DL NO: 216 SENSORS AND INDICATORS
FOLLOWING SENSORS AND INDICATORS NOT WORKING. DI/DR TO BE CARRIED OUT.
(A)BOTH FRESH WATER AND BUNKER TANK FUEL INDICATOR (B)OWS ELECTRONIC SENSOR
(C)SRP(STBD) LUBE OIL LEVEL SENSOR (D)STBD M/E LUBE OIL AND FRESH WATER TEMPERATURE SENSOR
7
-
-
DL NO: 217 FIRE MAIN
PORT AND STBD FIRE MAIN PUMP DISCHARGE NOZZLE AT BRIDGE TOP NOT WORKING FROM REMOTE POSITION. DI/DR TO BE CARRIED OUT.
2
-
-
DL NO: 218 MOTORS
OVERHAULING OF FOLLOWING MOTORS TO BE CARRIED OUT
(A) FOAM GUN ROTATING MOTOR 02 IN NOS.
(B) ANCHOR WINDLASS MOTOR 01 IN NO.
(C) CAPSTAN MOTOR 01 IN NO.
(D) SRP ROOM SUPPLY FAN 01 IN NO.
5
-
-
DL NO: 219 STARTERS
CARRY OUT OVERHAULING OF FOLLOWING STARTERS
(A) STEERING MOTOR STARTERS 02 IN NOS.
(B) AIR COMPRESSOR MOTOR STARTERS 02 IN NOS.
(C) FOAM GUN ROTATING MOTOR STARTERS 02 IN NOS.
(D) ANCHOR WINDLASS MOTOR STARTER 01 IN NO.
(E) FIRE PUMP MOTOR STARTER 01 IN NO.
(F) FRESH WATER PUMP MOTOR STARTERS 02 IN NOS.
(G) SEA WATER PUMP MOTOR STARTERS 02 IN NOS.
(H) ENGINE ROOM SUPPLY FAN MOTOR STARTER 01 IN NO.
(J) ENGINE ROOM EXHAUST FAN MOTOR STARTER 01 IN NO.
(K)STP PUMP MOTOR STARTER 01 IN NO.
(L)CAPSTAN MOTOR STARTER 01 IN NO.
16
-
-
DL NO: 220 WHEATHER DECK LIGHTINGS
ALL WHEATHER DECK LIGHT AND FITTING TO BE CHECKED AND REPLACED
1
-
-
DL NO: 221 BUNK LIGHTS
BUNK LIGHTS DEFECTIVE IN VARIOUS PLACES TO BE REPLACED WITH NEW ONE
1
-
-
DL NO: 222 LIGHTING SOCKETS
LIGHTING SOCKETS IN VARIOUS PLACES DEFECTIVE .TO BE REPLACED.
1
-
-
DL NO: 223 NAVIGATIONAL LIGHT CONTROL PANEL
OVERHAULING OF NAVIGATIONAL LIGHT CONTROL PANEL TO BE CARRIED OUT. ALL NAVIGATIONAL LIGHTS AND FITTINGS TO BE TO BE CHECKED AND REPLACED.
1
-
-
DL NO: 224 GALLEY RANGE
OVERHAULING OF GALLEY RANGE CONTROL PANEL TO BE CARRIED OUT.
HOT PLATE ELEMENT TO BE REPLACED WITH NEW ONE.
1
-
-
DL NO: 225 FLOOD LIGHTS
05 IN NO. FLOOD LIGHTS DEFECTIVE.TO BE REPLACED
5
-
-
DL NO: 226 LIGHT FITTINGS
LIGHT FITTINGS IN VARIOUS PLACES CORRODED & DEFECTIVE TO BE REPLACED WITH NEW ONE
1
-
-
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