Central UP Gas Limited Tender
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Central UP Gas Limited - CUGL Tender
Civil And Construction
Pipe Line Project
Eprocure
Opening Date20 Dec 2024
Closing Date3 Jan 2025
Tender AmountRefer Documents
Costs
EMD
₹ 13,33,300Document Cost
Refer DocumentsTender Fee
Refer Documents
Description
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Contact
Tender Id
2024_CUGL_220724_1Tender No
CUGL/CandP/TEN2425/48Tender Authority
Central UP Gas Limited ViewPurchaser Address
-Website
http://etenders.gov.in
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Documents
Tender Document Technical Volume TECHNICAL VOLUME II OF II A
Tender Document Commercial Volume
Tender Document Technical Volume TECHNICAL VOLUME II OF II B
BOQ Items
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Staking and installation of construction markers, clearing, fencing, grubbing, cutting of trees, fulfilling all the requirements of various statutory / environment authorities to the entire satisfaction of concerned authorities, grading of work area, Shifting of all obstruction within the ROU/ pipeline route alignment viz electrical lines/poles, telephone lines/poles, co-ordination with concerned authorities and obtain permissions from these authorities.
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Trenching to all depths by excavation in all types of soils including soft/hard, Kaccha surface etc. As required and storing excavated soil, reusable materials at designated area as directed by Owner/ Owner’s Representative and to a width to accommodate the pipeline as per relevant standard/ specifications etc. (The minimum depth of the top of pipeline shall be 1.2 m or more from the finish of the stabilized grade level). Dewater of trenches if required as per site condition. Making trial pits as per instructions of EIC. If extra depth will be required due to site condition then same shall be carried out without any extra cost to the owner as per instruction of EIC.
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Carrying out repairs of pipe defects/replacement in case of irreparable defects and repairs of defects of pipe coating including defects / damages occurring during transportation/handling.
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Checking, cleaning, aligning, bending, cutting and beveling (as required) of pipes for welding and field adjustments including pipe fittings, welding, carrying out non-destructive testing of welds as required including 100% radiography and providing all requisite equipment, labor, supervision, materials, films, consumables, all facilities and personnel to process, develop, examine and interpret radiographs and other tests as required, carrying out repairs of welds joints found defective by Owner/ Owner’s Representative, carrying out re-radiography and other tests as required on repaired joints. Supply and installation of PE warning mat over the pipeline etc.
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Carrying out installation of carrier pipe at all crossings like roads/nallas at designated depths by open cut (except at cased crossings or crossings carried out by HDD method).
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Supply & Installation of 10mm thick neoprane Sheet / shall be installed as per the drawing attached in tender documents at foreign pipeline crossing, Underground EHV power cable (≥ 66 KV) crossing and HT power cable crossing locations. The entire work shall be excuted as per the instruction of EIC.
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Carrying out installation of carrier pipe in the casing pipe at cased crossings (excluding installation of casing pipes which is covered separately).
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Coating of field weld joints, long radius bends, buried fittings & valves etc. including supply of coating materials duly approved by owner etc as per specification.
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Counting the number and type of trees cut in presence of DFO/concerned authorities and keeping record thereof; stacking and handing over of all cut trees.
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Installation/ lowering the pipeline in trench to required depth, placement of 1.0 mm thickness HDPE yellow color warning mat (Contractor supplied items) over the pipeline along the complete route, padding around pipeline with suitable approved soil including supply of padding material if required, backfilling with available/ borrowed earth, approved excavated material and/ or other suitable soil by crowning. Compaction with jumping jack compactor and water at subsequent layers of 150mm or as directed by Owner/ Owner’s Representative. All tiles / slabs/ curb stones etc. removed during excavation shall be placed properly and restoration to all kachha surfaces excavated for laying of pipeline. Roads, pavements, footpaths, etc. to be made motorable wherever pipeline is laid
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Supply and Installation of slope breakers, bank protection wherever required and as directed by Owner / Owner's Representative.
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Carrying out air cleaning, pigging, flushing, cleaning and hydrostatic testing of complete CS pipeline with quantity of corrosion inhibitor including pre-testing of designated sections complete as per specification, pneumatic testing of MDPE network as per specification and approved by Owner/ Owner’s Representative to specified pressures indicated elsewhere and duration after stabilization as per specification, providing all equipment, pumps, fittings, instruments, dead weight tester, pressure recorder, thermocouples etc., and services, supervision, labor, consumables, water including supply of corrosion inhibitor, air, etc. as required, locating of leaks and rectification of defects in linepipe material, re-testing after rectification, dewatering after successful completion of hydrotesting of entire section and as approved by Owner/
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All tie-in, including the tie-ins with adjacent section of the pipeline.
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Protective coating of 450 micron thick two component epoxy / polyurethane (applied with the help of minimum three coats) including supply of materials duly approved by owner for all piping, Valves, fittings, structural steels etc. for buried installation and inside the valve pit.
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Final clean - up and restoration of right -of -use and disposal of debris and surplus material to designated disposal areas and re-instating the area to its earlier state and as directed by Owner/ Owner’s Representative.
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Precommissioning activities like swabbing, drying of the complete pipeline network and the associated facilities being installed to the specified acceptance criteria as per Owner/Owner's Representative.
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Maintaining the completed pipelines/ installation for any defect, failures during defect liability period (i.e. 12 months from date of commissioning of Pipeline).
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Ensuring proper safety codes & practices during construction, cordoning off the work area, providing warning signs, barricading and proper tools & tackles, Equipping the workers with safety boots, helmets and florescent aprons & barricading as per drawing no. TEIND-STD-G-M- 9001. The barricading is to be done throughout along the trench/ welding string.
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Any other activities not mentioned/ covered explicitly above, but otherwise required for satisfactory completion/ operation/ safety/ statutory/ maintenance of the works shall also be covered under the scope of work and has to be completed by the Contractor within specified time schedule at no extra cost to owner. The pipeline laying shall be done as per specification, code & standard & guideline by Owner/ Owner’s
Representative
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Preparation of as-built drawings, pipe-books. 3 sets of as - built drawings and 1 soft copy and 6 copies of pipe book.) All the works shall be executed in accordance with the provision of contract including carrying out all temporary/ancillary/ auxiliary works required of the performance of the works and all other acts, deeds, matters and things necessary to make the pipeline ready for pipe commissioning activities.
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Specified NB (inch)
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LAYING OF STEEL PIPELINE / INSTALLATION BY OPEN TRENCH METHOD IN ALL TYPE OF SURFACE
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Laying - 8" (API 5L, Gr. X - 42, ERW/SMLS), THICKNESS- 6.4 MM
1000
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Laying - 6" (API 5L, Gr. X - 42, ERW/SMLS), THICKNESS- 6.4 MM
500
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Laying - 4" (API 5L, Gr. X - 42, ERW/SMLS), THICKNESS- 6.4 MM
1300
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laying of MDPE pipeline in the same trench. Work involved in laying of MDPE pipeline shall be as follows: " Receiving and taking over " as defined in the specification, handling, loading, transportation and unloading of Owner supplied MDPE pipe ( PE 100 , SDR 11) of 125 mm/63mm dia from designated place (s) of issue / dump site (s) to contractor's own stock -yard (s) / work shop (s) / work site (s) including proper storing , stacking , identification , providing security & insurance cover , stringing / uncoiling on the pipeline right of use, laying / installation of MDPE line pipe and owner supplied associated fittings and accesories i.e. bends, couplers, End caps, Tee, PE reducer, CS to PE fittings, Valves saddle tappings etc., including executing of all works , arrangement of all additional land required for contractor's storage, fabrication, access for construction, supply of all materials ( except Owner supplied materials), consumables , labour and other incidental works and handing over the same surplus materials to the Owner's designated stockyard (s)
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LAYING OF MDPE PIPELINE / INSTALLATION BY OPEN TRENCH/MOLING METHOD IN ALL TYPE OF SURFACE
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125 MM MDPE PIPELINE
1250
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63 MM MDPE PIPELINE
1500
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32 MM MDPE PIPELINE
500
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Pipeline laying liaisoning and getting permissions from the statutory authorities.
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Obtaining permissions from respective land owning agencies such as KNN, , PWD, KDA, NHAI, Railway, Forest (Social as well as Protected) etc. for road cutting for laying of the pipelines, liaison with the concerned authorities during execution of the job, obtaining NOC from concerned authorities once the work is completed. Getting back/Refund Bank Guarantees / Security deposits made to the agencies for lying of the pipelines shall be in contractor scope. Most of the laying permissions shall be in scope of the construction agency for which pipeline shifting works is to be done. If permission is required to be taken separetly then in such cases a letter shall be issued by CUGL.
7000
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Laying of carbon steel pipeline and MDPE Pipeline in common trench
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Laying of carbon steel pipeline as per scope given in SOR No. 1 above but with a minimum cover of addition of 1.20 m, OD of MDPE pipe & 300 mm and laying of MDPE pipeline in the same trench. Work involved in laying of MDPE pipeline shall be as follows: " Receiving and taking over " as defined in the specification, handling, loading, transportation and unloading of Owner supplied MDPE pipe ( PE 100 , SDR 11) of 125 mm/63mm dia from designated place (s) of issue / dump site (s) to contractor's own stock -yard (s) / work shop (s) / work site (s) including proper storing , stacking , identification , providing security & insurance cover , stringing / uncoiling on the pipeline right of use, laying / installation of MDPE line pipe and owner supplied associated fittings and accesories i.e. bends, couplers, End caps, Tee, PE reducer, CS to PE fittings, Valves saddle tappings etc., including executing of all works , arrangement of all additional land required for contractor's storage, fabrication, access for construction, supply of all materials ( except Owner supplied materials), consumables , labour and other incidental works and handing over the same surplus materials to the Owner's designated stockyard (s)
Uncoiling /stringing of pipes , clamping , jointing of pipe ends /fittings /valves by qualified personnel using approved techniques as per specifications. Lowering the MDPE pipeline in same trench wherein carbon steel pipe has been laid (as per scope given in SOR item no.1 above but with a minimum cover of addition of 1.20m, OD of MDPE pipe and 300mm) and padding done to the thickness as indicated in the specification and enclosed cross sectional drawing, providing required depth of padding in trench bed & above and around the pipeline.
Installation and electrofusion jointing of valves wherever required and as directed by engineer in charge.
Cleaning , flushing , pneumatic testing , purging with nitrogen as per specification and approved procedures providing all tools and tackles, nitrogen, instruments, manpower and related accessories and as per the instructions of the EIC. Note :- Single rate shall be payable for pipeline laid in common trench
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Any other activities not mentioned/ covered explicitly above, but otherwise required for satisfactory completion/ operation/ safety/ statutory/ maintenance of the works shall also be covered under the scope of work and has to be completed by the Contractor within specified time schedule at no extra cost to owner. The pipeline laying shall be done as per specification, code & standard & guideline by Owner/ Owner’s Representative.
On completion of gas charging of pipelines. Preparation and submission of as built drawings , crossing details , termination , utility graphs.
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8" NB Carbon steel & 125 mm MDPE Pipe in the common trench
100
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8" NB Carbon steel & 63 mm MDPE Pipe in the common trench
100
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6" NB Carbon steel & 125 mm MDPE Pipe in the common trench
50
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6" NB Carbon steel & 63 mm MDPE Pipe in the common trench
50
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4" NB Carbon steel & 125 mm MDPE Pipe in the common trench
100
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4" NB Carbon steel & 63 mm MDPE Pipe in the common trench
100
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Note : - At crossings the steel and MDPE pipes shall be seprated to maintain the minimum required inter distance.
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Supply & Installation of Carrier Pipe with Casing pipe :
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Supply & Installation of Casing pipe (Carbon steel/ HDPE ) by HDD/ Jacking/ boring/moling for Nala, road. Rail and canal crossings wherever required in all types of soils and terrain at crossing & all associated works including supply of all other materials, equipment, consumables, manpower, welding of steel casing & jointing of HDPE casing including visual inspection of all weld joints/HDPE Joints, backfilling and restoration as original of the facility crossed and performing all works as per drawings, specifications and instructions of Owner/ Owner's Representative and provisions of contract document. Submission of as built drawings.
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Laying of Carrier Pipe along with Carbon steel casing Pipe (Material IS 3589 FE 410/ API 5L Gr. B or equivalent)
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16" NB Carbon steel casing pipe (by HDD/Jacking/Augur boring/Moling )
100
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12" NB Carbon steel casing pipe (by HDD/Jacking/Augur boring/Moling )
100
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8" NB Carbon steel casing pipe (by HDD/Jacking/Augur boring/Moling )
100
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HDPE Casing along with MDPE Pipe ( 125 mm ) carrier pipe
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250 NB HDPEcasing pipe ( HDD Method/Augur boring )
100
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Note:
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1.Payment shall be based on the actual length of Cased crossings / HDD.
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2. Casing end seals, casing insulators, Vent & drain connections are provided by the contractor.
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3. Above Rate for this SOR item no. 4.1 for steel pipeline is inclusive of carrier pipe string preparation ( welding, NDT,Pretesting, coating, Hydrotesting, Precommissioning etc. ).
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4. Above Rate for SOR item no. 4.2 for MDPE pipeline is inclusive for uncoiling /stringing of pipes , clamping , jointing of the pipe ends / fittings / valves, Cleaning, flushing , pneumatic testing as per the instructions of the EIC.
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5. Contractor shall procure the carbon steel and HDPE casing pipe as per attached specification.
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6. Carrier Pipe shall be provided as a free issue material to the contractor.
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Installation of Carrier Pipe (Steel/MDPE) without casing pipe by Trenchless method in any surface:
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Receiving and taking-over as defined in the specifications, handling, loading, transportation and unloading of Owner supplied 3 - Layer PE coated line pipes from Owner designated stock-yard to Contractor's own stock yards/workshops/work-sites including preliminary activities, carrying out inspection of owner supplied materials ( 3LPE coated line pipe ) at the time of taking over and supply of all materials ( except 3LPE coated line pipe ) consumables, equipment, labor and other inputs, carrying out all temporary, ancillary, auxiliary works, as per drawings, Specifications, other provisions of Contract document and instruction of Owner/ Owner’s Representative, including but not limited to carrying out the following works:
Site Preparation, welding, radiography, coating field joints with special type heat shrinkable sleeves ( Dirax ) pretesting of completed carrier pipe and making the string and welding of entry & exit point of HDD/boring with mainpipeline.
Pre installation of hydrotesting including leaks and repair of defects and retesting etc., Hydrotesting with mainpipeline and precommissioning activities like swabbing, drying to the specified criteria as per owner/owners representative. Purging with nitrogen and Commissioning of complete pipeline network including supply of all equipment, machinery, consumables, tools and tackles, manpower, etc., as per specification, provisions of bid document and instructions of Owner/Owner’s Representative.
Final dossier all notes & calculations as required in the specification. Preparation of as-built drawings, pipe-books (1 set of tracing on polyester film and 3 sets of as - built drawings and 1 soft copy and 6 copies of pipe book.)
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Installation of carrier pipes by HDD / boring for Rail, Road, Nala and Canal crossings etc wherever required in all types of soils and terrain & all associated works including supply of all other materials, equipment, consumables, manpower including visual inspection of all weld Joints/MDPE Joints, backfilling and restoration as original of the facility crossed and performing all works as per drawings, specifications and instructions of Owner/ Owner's Representative and provisions of contract document.
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Any other activities not mentioned/ covered explicitly above, but otherwise required for satisfactory completion/ operation/ safety/ statutory/ maintenance of the works shall also be covered under the scope of work and has to be completed by the Contractor within specified time schedule at no extra cost to owner. It shall be done as per specification, code & standard & guideline by Owner/ Owner’s Representative.
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Installation of 8" NB PE Coated Steel pipe without any casing
700
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Installation of 6" NB PE Coated Steel pipe without any casing
300
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Installation of 4" NB PE Coated Steel pipe without any casing
1000
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Installation of 125 mm MDPE carrier pipe without any casing
1250
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Installation of 63 mm MDPE carrier pipe without any casing
1500
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Installation of 32 mm MDPE carrier pipe without any casing
500
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Note:
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1. The length of HDD mentioned is tentative and may vary to the considerable extent depending upon requirements as per site conditions. The length mentioned in SOR is indicative for all the laying to be done by HDD/moling, numbers and locations shall be decided by Engineer-in- Charge depending upon site condition.
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2. Payment for the length of final tie-in carrier pipeline string with mainline laid by HDD are inclusive in this above item rate. No separate payment shall be made under other clauses mentioned elsewhere.
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3.Payment shall be based on the actual length (i.e. length between tie-in joints) of pipeline laid by HDD. Exact location of tie-in shall be approved by Owner/ Owner's representative.
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4. Above Rate for SOR item no. 5 (a, b & c) for steel pipeline laying is inclusive of carrier pipe string preparation (Welding, NDT, Pretesting, Coating, Hydrotesting, Pre-commissioning etc. ). For MDPE pipeline laying (5 d, e & f ), rate is inclusive of carrier pipe string preparation (Electro fusion jointing, installation of valve, flushing, pre & post penumatic testing, nitrogen purging & commissioning of pipeline network.
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Purging and inertisation of pipeline:
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Purging and inertisation of pipeline section between the two isolation valves with nitrogen to make the pipeline section free from oxygen including supply of required quantity of nitrogen and all equipments, tools and tackles, manpower etc. required for the works and as per instruction of engineer in charge. Supply of labelled, tested, and certified cylinders of 7cum, complete with necessary regulator, hoses, connections with tools and tackles. Submission of purging plan for approval before actual work and complete assistance for purging.
80
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Note:- Rate are for Number of Nitrogen cylinders
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Pipeline laying / installation of above ground pipeline including supply
(Wherever required at CNG/DRS/MRS stations and consumer ends etc.)
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Welding of pipes with Pipes/fittings (Except Flanges)/Valves : -
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Procurement, Supply, handling including lifting, transportation from vendor stock yard/ or contractors storage point to work site / workshop as applicable for fabrication or / and to work site for field fabrication, erection & installation for all piping items. ( Supply of All pipes, Fittings & Valves of 2" and below is in scope of the contractor. All such pipes, Fittings & Valves shall be procured as per the tender specification and Instruction of EIC
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Fabrication including cutting, edge preparation, inclusive of grinding the edges of pipes, fittings, etc. to match with grinding the edges of pipes, fittings etc. to match with the matching edges of uneven / different thickness wherever required fit - up bending, preheating wherever required, welding etc. pipe fittings like elbows, tees, reducers, weldolets, sockolets, etc. vent and drain point connection etc. including providing stub - in connection, fabricated fittings and reinforcement pads etc. as required. Carrying out Non-destructive testing as per specification & instruction of EIC.
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4" NB
60
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2" NB
100
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1" NB
20
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0.75" NB
30
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Welding of pipes with Flanges
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Procurement, Supply, handling including lifting, transportation from vendor stock yard/ or contractors storage point to work site / workshop as applicable for fabrication or / and to work site for field fabrication, erection & installation for all piping items. ( Supply of All pipes, Fittings & Valves of 2" and below is in scope of the contractor. All such pipes, Fittings & Valves shall be procured as per the tender specification and Instruction of EIC
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Fabrication including cutting, edge preparation, inclusive of grinding the edges of pipes, flanges etc. to match with grinding the edges of pipes, flanges etc. to match with the matching edges of uneven / different thickness, preheating wherever required, welding etc. including supply and fixing of all types of gaskets (including gaskets for RTJ flanges), bolts and nuts for all sizes. Carrying out Non-destructive testing as per specification & instruction of EIC.
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4" NB
60
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2" NB
100
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1" NB
20
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0.75" NB
30
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Erection & Testing:
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Complete work of erection, painting, testing and making ready for further commissioning / start - up carbon steel piping and fittings of all sizes and ratings including supply & installation of, all fittings like elbow, tees, reducers, swages, weldolet, sockolets, nipples, flanges, blind flanges, spectacle blind flanges, valves, pipes of sizes 2” NB & below and of all ratings including supply of all consumables, equipment, manpower and other resources and execution of but not limited to the following works in accordance with relevant specifications, drawings, scope of work and instruction of Owner/ Owner's Representative and as per all provisions of the contract document.
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Erection of pipes of all types and thickness over sleepers, overhead on rack and at all elevations, connecting with equipment nozzle, aligning and installation for all types of valves, all online instruments and fittings of all sizes of elbow, reducers, tees, flanges blind flange, spectacle blind flanges, branch connection / tapping, vents and drains, required for process and hydro testing, tapping for pressure gauges thermowells sample connections, etc.
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Painting of entire system (including all pipes and accessories) as per specification, including supply of approved paints and primers, preparation of surface and application of primer and paint, identification lettering/numbering, color coding, etc. as specified including rub down & touch up of shop primer or scrapping of shop primer wherever required by COMPANY and providing scaffolding for all heights etc. Cleaning and flushing by water /compressed air, testing of the system including hydrostatic, pneumatic and any other type of testing as specified, draining, drying by compressed air / other methods approved by COMPANY.
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Cleaning and flushing by water/ compressed air, testing of the system including hydrostatic, pneumatic and any other type of testing as specified, draining, drying by compressed air/ other methods as approved by Owner.
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Completion of all such work in all respect as per scope of work and as per drawings specifications and instructions of the COMPANY and keeping in the system ready in all respects for further commissioning and start up.
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Hooking up with other system piping at battery limit.
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Preparation of isometric, fabrication drgs. Bill of materials as per specifications, drawings and instruction of Owner/Owner’s Representative
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Diameter
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4" NB
60
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2" NB
100
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1" NB
20
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0.75" NB
30
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Note: Bolts, nuts, washer, U-clamps, gaskets etc required for piping facilities shall be procured and supplied by the contractor within the rate quoted. These items shall not be separately measured and paid.
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Pipe supports & structures
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Supply, fabrication and erection of all types of pipe supports of MS material like clamps, saddle, guide stops, cradles ,turn buckles, anchors, T- posts; stockade / trestle and pipe bridge for overhead piping; frames for canopy, approach ladders and platforms, crossover, cable tray supports etc. including painting suitable for highly corrosive area as per specification labor and supervision & complete work as per specifications and instruction of Engineer in charge (Bolts, nuts, washers, U - clamps etc. for supporting shall be supplied by the contractor within the rates quoted . These items will not be measured and paid separately) this work is to be complete in all respect.
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Markers
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Permanent Markers supply, fabrication and installation of all types of permanent markers along the route including all associated civil works such as excavation in all types of soil, construction in all types of soil, construction of pedestals and grouting with concrete, clearing, supply and application of approved color and quality of primer and paint ( powder coated ), stencil letter cutting for numbers, direction, chainage etc., restoration of area to original condition and performing all works as per drawing, specification and instruction of Owner/Owner’s Representative
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RCC route marker (Drawing No.: CUGL-017)
250
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Warning sign with Post & foundations as per drawing no.: CUGL-010 . It shall be powder coated only & before installing take approval from the EIC.
75
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Construction of valve chamber
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All civil works including supply of all material, excavation of pit, piping & valve supports including all PCC and RCC works for valves pit, pedestals with insert plates as required sealing of pipe at valve pits, providing cover (Chuker Plate 8mm Thk or RCC cover) etc and finishing, clean up and restoration of site, filling and grading of area around the valve station to avoid any local flooding of area, as per specification enclosed and instruction of Engineer-in- Charge.
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RCC Chamber Size - 2 m x 1.5 m ( As Per Drawing No.: CUGL-023)
8
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RCC Chamber Size - 1m x 1.5 m ( As Per Drawing No.: CUGL-024)
4
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Brick Chamber Size - 1m x 1.5 m ( As Per Drawing No.: CUGL-025)
6
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PCC
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Supplying & laying plain cement concrete (including shuttering of required) in all types of concrete works including levelling courses below foundation, substructure, superstructure, chambers, cable trench, under floors & any other locations, at all levels as per drawings, specifications and directions of EIC. Rate to include cost of all labour , tools , tackles , equipments , hire charges , supply of all materials , shuttering , earthwork in excavation and backfilling using approved earth in all conditions etc. with all bye works and sundry works.
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Providing and laying PCC (1:2:4) as per technical specifications & instruction of Engineer in charge.
6
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Providing and laying PCC (1:4:8) as per technical specifications & instruction of Engineer in charge.
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RCC
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Providing & laying reinforced cement of grade M-20 with 20mm and downgrade crushed stone aggregate in all types of structures like foundations, pedestals, pedestal bases, pipe supports, sleepers cable trench including construction joints, bitumen painting on surface in contact with soil, providing and fixing reinforcing steel, shuttering, inserts, finishes, etc. at all depths and heights complete as per drawings, specifications and directions of EIC. Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials such as minimum 43 grade cement including sulphate resistant cement for sub-structures, R/F steel, inserts, bolts, conduits, bitumen, other minor construction materials, shuttering, stanging, earthwork in excavation and backfilling using serviceable earth in all conditions, shorting bailing & pumping out water, testing of concrete, curing, etc. with all bye-works & sundry works.
4
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Brick Work
-
-
-
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Providing brickwork with brick class designation M-7.5 of IS:1077 in cm 1:4 (1 cement : 4 sand) in steps, walls, retaining walls & load bearing structures drains, or any shape with all lead, depths & height including curing, scaffolding, etc., as per specifications & drawings with all bye- works and direction of EIC. Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials such as minimum 43 grade cement bricks, finishes, bitumen, other minor construction materials, shuttering, staging, masonry work pastering,
painting, etc. with all bye-works and sundry works.
10
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-
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Supply & Installation of TATA Blue Sheet
-
-
-
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Supply of all material, including erection and installation of TATA Blue Sheet (0.4 to 0.5 mm thick) for Shed, as per specification enclosed and instruction of Engineer-in-Charge.
20
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Installation of District Regulating Station / Metering Regulating Station
-
-
-
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Loading,Transportation of DRS/ FRS from Owner's designated store/ site to another site. Also includes unloading of the regulating systems, shifting of skids on the platform / foundation using cranes / hydra as required as per the site condition.
-
-
-
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Installation of DRS / MRS
3
-
-
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Structural works ( Fencing & Gate)
-
-
-
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Supply and erection of double leaf mild steel gate 2.5 m high with mesh up to 2m height and barbed wire fencing and 4 m wide complete in all respect including painting as per TS on all MS items , all works as per specification and drawings excluding foundations and RCC.
2
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Supply of all materials , fabrication and erection of chain link fencing 2.5 m high with mesh up to 2m height and barbed wire fencing complete in all respect including painting as per TS on all MS items , all works as per specification and drawings excluding foundations and RCC.
100
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NOTE :- Rate to include cost of all labour, tools , tackles, equipment , hire charges , supply of all materials such as minimum 43 grade cement including sulphate resistant cement for sub structures R/F steel, inserts , bolts , conduits , bitumen , other minor construction materials , shuttering, stinging, earthwork in excavation and backfilling using serviceable earth in all conditions , shorting bailing and pumping out water , testing of concrete , curing etc. with all bye works and sundry works.
-
-
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Shut down job
-
-
-
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Erection & commisisoning of new pipeline (Steel of all sizes), hook up joints with existing pipeline including all tools, tackles, labour consumable etc.
10
-
-
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Any other activities not mentioned/ covered explicitly above, but otherwise required for satisfactory completion/ operation/ safety/ statutory/ maintenance of the works shall also be covered under the scope of work and has to be completed by the Contractor within specified time schedule at no extra cost to owner. The pipeline laying shall be done as per specification, code & standard & guideline by Owner/ Owner’s Representative
-
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Supply of major items as per specification enclosed in tender
-
-
-
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Supply of Long Radius bends (R = 3D), Rating 300 # Supply of Long Radius bends (R = 3D), Rating 300 # Supply & fabrication of 3D bends as per PMS, specification requirement, data sheet, manufacturer, testing of fabricated bend & transportation of fabricated bend to site for installation of sizes specified below. All the Fabrication and Testing shall be as per specification. The butt-weld end thickness of the bend shall meet the thickness of connected line pipe as specified below:
-
-
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8" NB, Material : API 5L X 52 / ASTM A 860 WPHY 52, min. thk. 6.4 mm
-
-
-
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15 Degree
5
-
-
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22.5 Degree
5
-
-
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30 Degree
6
-
-
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45 Degree
6
-
-
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60 Degree
6
-
-
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90 Degree
6
-
-
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6" NB, Material : API 5L X 52 / ASTM A 860 WPHY 52, min. thk. 6.4 mm
-
-
-
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15 Degree
5
-
-
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22.5 Degree
5
-
-
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30 Degree
8
-
-
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45 Degree
8
-
-
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60 Degree
8
-
-
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90 Degree
8
-
-
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4" NB, Material : API 5L X 52 / ASTM A 860 WPHY 52, min. thk. 6.4 mm
-
-
-
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15 Degree
10
-
-
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22.5 Degree
10
-
-
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30 Degree
14
-
-
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45 Degree
14
-
-
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60 Degree
14
-
-
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90 Degree
14
-
-
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Supply of CS Equal Tee
-
-
-
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8" x 8" , Material : API 5L X 52 / ASTM A 860 WPHY 52, min. thk. 6.4 mm x 6.4 mm
2
-
-
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6" x 6" , Material : API 5L X 52 / ASTM A 860 WPHY 52, min. thk. 6.4 mm x 6.4 mm
2
-
-
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4" x 4" , Material : API 5L X 52 / ASTM A 860 WPHY 52, min. thk. 6.4 mm x 6.4 mm
6
-
-
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Supply of CS Reducing Tee
-
-
-
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8" x 6" , Material : API 5L X 52 / ASTM A 860 WPHY 52, min. thk. 6.4 mm x 6.4 mm
2
-
-
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6" x 4" , Material : API 5L X 52 / ASTM A 860 WPHY 52, min. thk. 6.4 mm x 6.4 mm
4
-
-
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4" x 2" , Material : API 5L X 52 / ASTM A 860 WPHY 52, min. thk. 6.4 mm x 6.4 mm
6
-
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Flanges (WNRF), Rating 300 #
-
-
-
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8" (Material : ASTM A 694 F 52)
2
-
-
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6" (Material : ASTM A 694 F 52)
2
-
-
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4" (Material : ASTM A 694 F 52)
8
-
-
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Blind Flanges (RF), Rating 300 #
-
-
-
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8" (Material : ASTM A 694 F 52)
2
-
-
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6" (Material : ASTM A 694 F 52)
2
-
-
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4" (Material : ASTM A 694 F 52)
2
-
-
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Insulating Joints as per tender specs, Rating 300 #
-
-
-
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8"
1
-
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6"
1
-
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4"
6
-
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Supply of CS Reducers
-
-
-
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8"x6" (A 234 Gr. WPB (Charpy), BW)
2
-
-
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6"x4" (A 234 Gr. WPB (Charpy), BW)
2
-
-
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4"x2" (A 234 Gr. WPB (Charpy), BW)
2
-
-
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Supply of End Caps As per Tender Specications and PMS
-
-
-
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8"(A 234 Gr. WPB (Charpy), BW)
2
-
-
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6"(A 234 Gr. WPB (Charpy), BW)
2
-
-
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4"(A 234 Gr. WPB (Charpy), BW)
2
-
-
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Supply of Ball Valves (4"and 6" BWE and FE both)
-
-
-
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8" BWE Manual (Gear Operated) Ball Valves as per Tender Specification
2
-
-
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6" BWE Manual (Gear Operated) Ball Valves as per Tender Specification
2
-
-
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4" BWE Manual (Gear Operated) Ball Valves as per Tender Specification
4
-
-
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4" FE Manual (Gear Operated) Ball Valves as per Tender Specification
6
-
-
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Installation of Abovegroundd Valves for Connecting CNG, DRS etc.
-
-
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4"FE Ball Valves on Aboveground Pipeline.
Supply and installation of bolting, nuts, gaskets and checking the proper functioning of the valves. Supply of valves is in Contractor's scope and shall be paid as per the SOR item mentioned elsewhere in the SOR.
6
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Temporary Cathodic Protection (TCP)
-
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Design, Detailed Engineering, Survey, Supply, Installation, Testing and commissioning of all materials & Monitoring of the temporary cathodic protection [TCP] system using galvanic anodes to protect the external surface of the entire steel grid network from, against soil-side corrosion for minimum 1 year or till commissioning of permanent CP system whichever is later . All work shall be carried out conforming to the Scope of work, Design Basis, Data Sheets, specification, standard and vendor list attached and provisions of GCC, SCC including Technical specifications, OWNER/CONSULTANT approved survey report/design package, including all materials, equipments, consumables, start up/commissioning spares etc. including transportation, storage of materials at site, manpower, in line with direction of Engineer-in –charge. (Design, detail engineering of TCP System based on Soil Resistivity Measured from pipeline ROW, Soil Ionic & Microbial Loading, Interfering Elements surveys from pipeline ROW) . Supply & Installation of pre-packed Mg Anode ( 7.6 Kg) with connecting cable ( to be terminated at Type A TLP) & pin brazing/thermit weld connection encapsulated kit for pipe to cable connection etc.
-
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Supply & Installation of TLP Type A for Potential measurement with minimum 2 cables 1C X 6 sq mm armoured potential Measurement cable , pin brazing / thermit weld connection encapsulated kit etc
-
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Supply & Installation of TLP Type B for Current measurement with minimum 4 cables 1C X 6 sq mm armoured current Measurement cable , pin brazing / thermit weld connection encapsulated kit etc
-
-
-
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Supply & Installation of TLP Type C for Foreign pipeline crossing with minimum 4 cables 1C X 6 sq mm & 1C X 25 sq mm bonding armoured cable , pin brazing / thermit weld connection encapsulated kit etc
-
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Supply & Installation of TLP Type D for Cased crossing with minimum 4 cables 1C X 6 sq mm & 1C X 10 sq mm armoured cable, pre packed Mg anode with connecting of 1C X 6 sq mm unarmoured cable for casing protection, Zn Ribbon anode for carrier protection & pin brazing / thermit weld connection encapsulated kit etc
-
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Supply & Installation of TLP Type E for HT Line crossing with minimum 4 cables 1C X 6 sq mm & 1C X 25 sq mm armoured cable, pre packed 20 Kg Zn anode with connecting of 1C X 6 sq mm unarmoured cable for grounding, Solid state polarization cell & pin brazing / thermit weld connection encapsulated kit etc
-
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Supply & Installation of TLP Type F for Insulating Joints with minimum 4 cables 1C X 6 sq mm & 1C X 25 sq mm armoured cable, pre packed 20 Kg + 20 Kg Zn Grounding Cell with connecting of 1C X 25 sq mm cable for grounding, Surge Diverter & pin brazing / thermit weld connection encapsulated kit etc
-
-
-
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Supply & Installation of TLP Type G at Polarization Coupon Location with minimum 4 cables 1C X 6 sq mm for potential measurement and reference cell cable & 1C X 10 sqmm cables. Polarization coupon with magnetic reed switch , permanent reference cell for PSP check & pin brazing / thermit weld connection encapsulated kit etc.
-
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Note: Supply & installation of pre-packed Mg anode for protection of external surface of casing pipe under railway crossings for (40+1) years as per RDSO norms including connecting cable & pin brazing connection encapsulation kit for pipe to cable connection etc.
-
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8" NB
2000
-
-
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6" NB
1000
-
-
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4" NB
2600
-
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RESTORATION OF EXCAVATED WORKS
-
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Restoration to original conditions of any type of surface like Asphalted/Bituminous Road, Concrete Pavement, Agra / Kota Stones / Tiles (Chequered/Interlocking etc.), Dry Brick Pavement as per the technical specifications attached in the tender after laying of pipeline in Built- Up surface, as per the directions of EIC / Site Incharge. Scope includes procurement of the approved quality material, testing of materials by third party agencies as per technical specification / CPWD / IRC Standards, submission of the restoration reports, obtaining no objection certificates from the land owing agencies and Owner.
-
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Temporary Brick surface
50
-
-
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Permanent brick surface
50
-
-
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Cement Concrete
50
-
-
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Interlocking tiles
50
-
-
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Hotmix Plant surface
50
-
-
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Total Amount (Rs.)
-
-
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BOCW (%)
-
-
-
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GST (%)
-
-
-
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Grand Total Inclusive of GST and BOCW (Rs.) -
-
-
-
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