Bharat Heavy Electricals Limited Tender

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Bharat Heavy Electricals Limited - BHEL Tender

Goods
Machinery and Tools
Environmental Service
Eprocure
Opening Date21 Feb 2025
Closing Date14 Mar 2025
Tender AmountRefer Documents 
Notes
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Costs

Description

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Documents
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BOQ Items

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Complete Service Water System from Pump house consisting of Pumps with drive motors (1W+1S), duplex strainers, re-circulation line, Motorized & manual isolation valve at terminal points, coupling, drive base frames, foundation bolts, grouting material, cables; Pipes, Pipe fittings, Pipe support, other accessories; puddle flanges, valves , fittings, Quick release coupling, Flexible Hose with Hose Box/hose reeling drum, PVC Tanks - 2500 Ltrs, Wrapping & Coating & painting, materials catering to entire CHP, LHP, GHP & BMHP complete with its accessories as per technical enquiry specification, with electrical and C&I as per Annexure-2.

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Dry Fog/ Ultra fine (Cold Fog) Type Dust Suppression System

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Complete Dry Fog Dust Suppression System/ Ultra fine (Cold Fog) Type Dust Suppression System from Pump house consisting of Water Pumps with drive motors (1W+1S) (VFD as applicable), coupling, base frame, foundation bolts, grouting material, screw type air Compressors with Drive motor(1W+1S) as applicable; Dry Fog/ Cold fog Nozzle assembly; Flow Activation Unit (FAU); Pressure Regulating Unit (PRU); Pressure Regulating Valve; Manifolds; Headers; valves, Duplex Filters, air and water line filters, Water pump inlet & outlet gate, valves; Air Receivers & accessories; Pipes, Pipe fittings & Pipe support; Wrapping, Coating & painting materials, starter panels & associated electrics for pumps & compressors, complete with its accessories as per technical enquiry specification, with electrical and C&I as per Annexure-2.

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Plain Water Dust suppression system

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Complete Coal Stockyard Dust Suppression System (Plain water sprinkling dust suppression system) from Pump house including tapping point with QRC & Hose for make-up water system for stacker cum reclaimer machine mounted DS system, consisting of Pumps with drive motors (1W+1S), coupling, base frame, foundation bolts, grouting material, Sprinklers with necessary Valves, support structures; all valves ; Duplex Filters; Solenoid valves and solenoid box assemblies; Pipes, Pipe fittings & Pipe support; Wrapping, Coating & painting materials; complete with its accessories as per technical enquiry specification, with electrical and C&I as per Annexure-2.

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Complete Gypsum Stockyard Dust Suppression System (Plain water dust suppression system with fogging nozzles) from Pump house consisting of Pumps with drive motors (1W+1S), coupling, base frame, foundation bolts, grouting material, Sprinklers with necessary Valves, support structures; all valves ; Duplex Filters; Solenoid valves and solenoid box assemblies; Pipes, Pipe fittings & Pipe support; Wrapping, Coating & painting materials; complete with its accessories as per technical enquiry specification, with electrical and C&I as per Annexure-2.

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Complete Plain water (water spray shall be of fogging type) dust suppression system for track hopper complex periphery from Pump house consisting of Pumps with drive motors (1W+1S), coupling, base frame, foundation bolts, grouting material, water spray nozzles and headers with necessary Valves, support structures; all valves ; Duplex Filters; Solenoid valves and solenoid box assemblies; Pipes, Pipe fittings & Pipe support; Wrapping, Coating & painting materials; complete with its accessories as per technical enquiry specification, with electrical and C&I as per Annexure-2.

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Complete Make up water system for Paddle feeder machine mounted DSS in track hopper from Pump house consisting of Pumps with drive motors (1W+1S), coupling, base frame, foundation bolts, grouting material, Piping & accessories; Taps with isolation Gate Valve; Inlet/outlet/drain gate valves, float valves & non-return valves for RCC tanks; inlet solenoid & manual Gate Valve/ Outlet Drain Valve, Level switch for RCC storage tank (near track hopper); Duplex Filters; Ring headers inside track hopper, quick release couplings, all valves; Pipes, Pipe fittings & Pipe support; Wrapping, Coating & painting materials; complete with its accessories as per technical enquiry specification, with electrical and C&I as per Annexure-2.

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Zero liquid discharge system

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Complete zero liquid discharge system for achieving effective separation of plant water from storm water, plant water collection, its transfer, treatment & recycled/reused of area wash water ( plant water) generated from entire CHP, LHP, GHP & BMHP gallery , TPs & Buildings and stockpiles consisting of pumping system leading up to coal settling pond through pipeline, required no. of intermediate effluent transfer pumps with 100% standby at each collection pit (as per requirement) pumping up to plant water drain or directly to settling pond, valves, fittings, wrapping & coating, complete with complete with its accessories as per technical enquiry specification, with electrical and C&I as per Annexure-2.

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Coal slurry settling pond

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Design & supply of complete coal slurry settling pond with Coagulant aid preparation and dosing facilities consisting of tanks, agitators, pumps complete with all necessary piping, fittings, sluice gates & baffle plates in channels and other accessories as per system requirement and with associated electricals and C&I.

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Decanted water transfer pumps complete with drive motors (1W+1S), coupling, base frame, foundation bolts, grouting material, connecting piping up to RCC tanks of Pump House along with supports & fittings, level switches, gauges, other instruments, etc. Water pump inlet & outlet gate, valves, Pipes, Pipe fittings & Pipe support; Sluice gates, dampers, baffle plates, Wrapping, Coating & painting materials, complete with its accessories as per technical enquiry specification, with electrical and C&I as per Annexure-2.

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Portable submersible type pumps of capacity 100 m3/hr., 20 MWC for draining the water from the CSSP, with hose pipes, connectors etc.

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2 x100 % capacity of coal laden water transfer pumps (Minimum capacity of each pump 200 m3/hr.) with required piping system to transfer the coal laden water from proposed sump near stage-II stockpile to CSSP of Stage-III along with drive motors (1W+1S), coupling, base frame, foundation bolts, grouting material, supports & fittings, level switches, gauges, other instruments, etc. Water pump inlet & outlet gate, valves, Pipes, Pipe fittings & Pipe support, inserts & anchor bolts; Sluice gates, dampers, baffle plates, Wrapping, Coating & painting materials, complete with its accessories as per technical enquiry specification, with electrical and C&I as per Annexure-2.

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Sump Pumps

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Sump Pumps complete including drive motor, discharge piping, level switches, valves, accessories & support structure, anchor bolts etc. along with all electrics and C&I for all underground portions of entire CHP, LHP, GHP & BMHP (1W+1S at each facility)

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Compressed Air system for BOBR wagon opening in Track hopper complex

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Complete compressed air system for BOBR Wagon opening in Track hopper complex consisting of oil free Compressors (1W+1S), air receiver, piping, pipe supports, valves, QRCs, etc.

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Mandatory spares

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Mechanical Mandatory spares (as per Annexure-7)

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Electrical and C&I Mandatory spares (as per Annexure-7)

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ENGINEERING SERVICES comprising of design & engineering (i.e. preparation and submission of drawing, QAPs, FQPs, WPS/ PQR, PG test procedures, other documents including "As Built" drawings and O&M manuals, etc.)

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Complete Engineering activity for this package involving Design, engineering, selection of equipment & sub- systems (Mechanical, Electrical & C&I, 3D model drawings, Review of Civil drawings, 4D modelling) as per the specification. The indicative drawings list is as per Annexure-15. Weightages for pro-rata payment for engineering against each drawing will be finalized during detail engineering by BHEL and BHEL's decision shall be final in this regard. Also, BHEL reserves the right to change or re-distribute the weightage against the drawings/documents during detail engineering, if deemed required in subsequent revisions of this schedule.

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INSTALLATION SERVICES, ERECTION & COMMISSIONING, PG TEST, O&M SHIFTS

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Receipt, unloading, lifting/shifting to closed/open storage, shifting to erection location, Storage, to make approach road wherever required, Round the clock security for both open storage yard , closed storage shed & erected material till completion of work, Erection, alignment, Carrying out Pre-Commissioning, Commissioning, Performance Guarantee Tests, Reliability Test Run, obtaining Provisional Acceptance Certificate (PAC), Final Acceptance Certificate (FAC) and handing over of the equipment’s which is under the scope supply and service of the bidder.

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Construction of open storage yard and closed storage shed: a. Construction of temporary closed covered storage shed for storage & preservation of all supplied material for this package (with minimum dimensions: base area of 300 sq. m. x height 8m) with concrete flooring, sloped roof and rolling shutter. b. Open storage yard: Bidder shall also consider fencing of open storage and site fabrication area as and when allocated at site. c. Bidder to build its own site office and make arrangement for field hostel for its staff.

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Final painting at site after erection.

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Operation & Maintenance (as defined in the enquiry specification)

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TRAINING MODULE COMPRISING FOLLOWING ASPECT: - Product design - Basic design features - Theory & principle of operation - Latest technological trends - Testing facilities - Operational feedback - O&M history/problems - Manufacturing process - Operation & Maintenance of Plant - Trouble shooting and fault analysis - Familiarization of special maintenance techniques - Special tool and tackles familiarization

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Safety Training: After the design and installation are developed and supervised by qualified engineers familiar with recognized safety features and requirements, the next priority should be personnel training. Operating and maintenance personnel and their supervisors should be initially and then periodically retrained in safe operating procedures, recognizable hazards, precautions and the maintenance of a safe work place. Accordingly, Contractor to provide the list of proper tools and tackles to operate and maintain the machine in an adequately safe condition. Employees should be made aware of, and forbidden to enter, hazardous areas. The training proposal by contractor must include safety training module for site personnel.

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Freight/ Transportation Charges

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Total Freight/ Transportation charges for supply of all plant & equipment including spares

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