Centre For Cellular And Molecular Biology Tender
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Costs
EMD
₹ 80,000Document Cost
Refer DocumentsTender Fee
Refer Documents
Summary
Replacement Of Existing Old 02 Nos Air Handling Units Ahu And Ventilation System And Its Inter Relared Works
Description
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Contact
Tender Id
2024_CSIR_198111_1Bid Award Id
ViewTender No
CCMB/WKS-09/23-24Tender Authority
Centre For Cellular And Molecular Biology ViewPurchaser Address
-Website
http://https://www.csir.res.in/
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Documents
BOQ Items
SITC of New AIR HANDLING UNITS
Design,Supply & installation of double Skin type Ventilation Exhaust air Unit (VEU) made out of the inner skin 0.6MM thick Plain G.I & outer skin 0.6mm thick precoated GI constrution with 45 mm thick PUFF insulation panel and consisting outer filter, Fan section with DIDW Backward curved Belt driven centrifugal fan (Kruger/Nicotra) driven by suitable TEFC squirrel cage induction motor(IE-2) belt drive package with TEFC drive motor(ABB/Crompton/ kirloskar / Siemens) of efficiency class IE3 suitable for 415 ± 10% V, 50Hz, 3 Phase AC supply suitably designed for varialbe frequency drive applications and suitable operation of VFD including electrical panel (MCB,MCCB,VFD and earthing cable/wire etc.,),all electrical sensors,electrical and control cables with drive set consisting of Taper lock pulleys and V-Belts and complete with anti vibration mounts, Inlet and outlet connections complete with service doors. with a 20 micron HVAC Activated Carbon Filter and VEU should be 2 fan & 2 Blower option 1 working & 1 Stand by with suitable for VFD operation(twin blower) complete as per specification are in contractor scope and as per the requirements,site conditions and instructions of the Engineer-in-charge, complete in all respects. Make:zeco/Carry-Air/system air/VTS/edge tech . Location:Animal house ground floor and first floor building A) Double skin AHU units of 6 row cooling coil of 23800 CMH @ 150 mm of WC static pressure,cooling capacity:35TR.(14000 CFM)
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SITC of New VENTILATION EXHAUST AIR UNITS
Design,Supply & installation of double Skin type Ventilation Exhaust air Unit (VEU) made out of the inner skin 0.6MM thick Plain G.I & outer skin 0.6mm thick precoated GI constrution with 45 mm thick PUFF insulation panel and consisting outer filter, Fan section with DIDW Backward curved Belt driven centrifugal fan (Kruger/Nicotra) driven by suitable TEFC squirrel cage induction motor(IE-2) belt drive package with TEFC drive motor(ABB/Crompton/ kirloskar / Siemens) of efficiency class IE3 suitable for 415 ± 10% V, 50Hz, 3 Phase AC supply suitably designed for varialbe frequency drive applications and suitable operation of VFD including electrical panel (MCB,MCCB,VFD and earthing cable/wire etc.,),all electrical sensors,electrical and control cables with drive set consisting of Taper lock pulleys and V-Belts and complete with anti vibration mounts, Inlet and outlet connections complete with service doors. with a 20 micron HVAC Activated Carbon Filter and VEU should be 2 fan & 2 Blower option 1 working & 1 Stand by with suitable for VFD operation(twin blower) complete as per specification are in contractor scope and as per the requirements,site conditions and instructions of the Engineer-in-charge, complete in all respects. Make:zeco/Carry-Air/system air/VTS/edge tech . Location:Animal house ground floor and first floor building A) Ventilation Exhaust air Unit (VEU) -01 : 12800 CFM @ 160 mm Static Pressure
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Double Skin Plenum
Supply,Installation and Commissioning of ceiling suspended modular double skin plenum with 45mm thick PUF sandwich insulated panels outer skin 0.63mm GI powder coated and Inner skin 0.63mm plain GI and also provision for providing 6 No's of 5 micron flange type filters (3+3 two tyre mounting) of suitable size(as per the site condition) thick and 6 No's flange type Hepa filters of suitable size(as per the site condition) thick in the plenum with inspection door for servicing of filters including support channels down rods,nuts,washers etc.,as per the requirements,site conditions and instructions of the Engineer-in-charge, complete in all respects.Make:zeco/Carry-Air/system air/VTS/edge tech/sagar/Ultrafill/MSR
30
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Pre-Filters
Supply and fixing of 5 micron flange type filter(as perplenum size/ the site condition) of suitable size aluminium construction with plated one side aluminium mesh with HDPE media which is washable and re-use as per requirements,site conditions and instructions of the Engineer-in-charge,complete in all respects. Make:Carry-Air/Ultrafil/Pyramid/Spectrum/ Camfil/AAF/MSR
6
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Hepa Filters
Supply and fixing of 0.3 micron flange type HEPA filter(as per the plenum size/site condition) of suitable size aluminium construction by using imported glass fibre media H-13 grade super flow,suitable for 2000 CFM with 25mm wc starting pressure having the efficiency of 99.97% as per the requirements,site conditions and instructions of the Engineer-in-charge,complete in all respects. Make:Carry-Air/Ultrafil/MSR Filters/Pyramid/Spectrum/ Camfil/AAF/MSR
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Air distribution system Supply, installation, balancing and commissioning of fabricated at site GSS GI Ducting sheet with cl VIII rectangular/round ducting complete with including providing GI suports,neoprene rubber gaskets, elbows, splitter dampers,iron angles frames for all joints,vanes,hangers,silicon sealants for all longitudinal joints,necessary supports/scroff holding if required etc.,as per the requirements ,site conditions and instructions of the Engineer-in-charge, complete in all respects.(Note: Ducting work is carried in Animal house first floor In SA and Exhaust air) Make:Sail /Jindal/Tata. A) 24 G(Thickness 0.63 mm sheet )
30
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B) 22G(Thickness 0.80 mm sheet)
30
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C) 20G(Thickness 1.00 mm sheet)
5
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Insulation works
Supplying and fixing of following thickness duly laminated aluminum foil faced XLPE material (trocellen) of mat finish closed cell Nitrile rubber (Class “O”) insulation on existing duct after applying suitable adhesive for Nitrile rubber. The joints shall be sealed with 50 mm wide and 3 mm thick self adhesive nitrile rubber tape insulation complete as per specifications and as required. Make:Armaflex/K flex/ALP Aeroflex/Supreme/Paramount A) 25 mm
30
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Grills/diffuser/Damper
Supply, installation, testing and commissioning of GI volume control duct damper complete with neoprene rubber gaskets,nuts, bolts, screws linkages, flanges etc., as per specifications.(Fabrication,supply and fixing of Volume control damper made out of powder coated GI sheet of different sizes to suitable the existing GI duct and plenum to control air flow in each path of GI duct at AHU room including bolts,nuts,washers and neccessary hardware etc.,as per the requirements,site conditions and instructions of the Engineer-in-charge,complete in all respects.) Make:System air/Air master/sagar/Mapro
1.5
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Grills/diffuser/Damper
Supplying, Fixing,testing and commissioning of fire dampers in supply air duct/main branch and return air path as and where required of required sizes i/c control wiring,the damper shall be motorized and spring return so as to close the damper in the event of power failure automatically and open the same in case of power being restored. The spring return action shall be inbuilt mechanism and not externally mounted. The damper shall also be closed in the event of fire signal complete as required,necessary electrical cables and sensors etc., and complete as per specification are in contractor scope and as per the requirements,site conditions and instructions of the Engineer-in-charge, complete in all respects. Make:System air/Srivin air tech/Caryaire/ airmaster/AirM aster/ Air Bereze/TSC A) Fire damper
2
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B) Actuator
2
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INSULATED CHILLED WATER PIPING (Nitrile rubber insulation)
Supplying, laying/ fixing, testing and commissioning of following nominal sizes of chilled water piping plumbing inside the building (with necessary clamps, vibration isolators and fittings but excluding valves, strainers, gauges etc.) duly insulated with fire retardant quality expanded polystrene moulded pipe section of density 20 kg/cu.m after a thick coat of cold setting adhesive (CPRX compound) wrapping with 500g polythene faced hessain and finally applying 0.63mm aluminium sheet cladding complete with type3, grade 1 roofing feltstrip(as per IS:1322 as amended up to date) at joints repairing of damage to building etc and also with necessary supports/Scoff holding if required for errection of pipe line. as per specifications and and instructions of the Engineer-in-charge,as required complete in all respect. Note:-The Pipes of sizes 150 mm & below shall be M.S. ‘C’class as per IS : 1239 and pipes size above 150 mm shall be welded black steel pipe heavy class as per IS: 3589, from minimum 6.35 mm thick M.S. Sheet for pipes upto 350 mm dia.and from minimum 7mm thick MS sheet for pipes of 400 mm dia and above. Make:Sail/Tata/Jindal A) M.S.Pippe-100 mm dia. (50 mm thick insulation)
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B) M.S.Pipe-80 mm dia. (50 mm thick insulation)
20
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CPVC PIPES
Providing and fixing Chlorinated Polyvinyl Chloride (CPVC) pipes, having thermal stability for hot & cold water supply, including all CPVC plain & brass threaded fittings, including fixing the pipe with clamps at 1.00 m spacing. This includes jointing of pipes & fittings with one step CPVC solvent cement and testing of joints complete as per direction of Engineer in Charge. Internal work - Exposed on wall A) 32 mm nominal outer dia Pipes
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INSULATED VALVES (BUTTERFLY VALVE)
Supplying, fixing, testing and commissioning of following valves,strainers, gauges in the chilled water plumbing duly insulated to the same specifications as the connected piping and adequately supported as per specifications and instructions of the Engineer-in-charge, complete in all respects. A) BUTTERFLY VALVE (MANUAL) with C I body SS Disc, Nitrile Rubber Seal & O-Ring PN 16 pressure rating for chilled water/hot eater circulation as specified.
Make: Audco/Zooloto/Advance. SIZE: 100mm dia.
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Ball Valve
Supplying, fixing, testing and commissioning of brass ball valve necessary mating flanges,gaskets,bolts,nuts and duly insulated to the same specifications as the connected piping and adequately supported as per specifications and instructions of the Engineer-in-charge, complete in all respects. Make:Zoloto. SIZE: 32mm dia.
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BALANCING VALVE
Supply, Installation, Testing and Commissioning of following sizes electronic,self-balancing, pressure independent type dynamic balancing valve with integrated 2 way modulating control valve in a single body. The actuator shall be capable of accepting upto 10V DC and upto 20 mA electric signal and shall provide similar transduced feedback output to control system.Maximum close off pressure shall not be less than 6 Bar for upto 50 mm valves and 7 Bar for 65 mm & above. Valves should have pressure rating of 25 Bar minimum. Make:Audco/L&T/Advance/Sant/Castle / Arrow . SIZE : 80mm dia
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3 WAY MIXING VALVE
Supplying, fixing, testing and commissioning of SS 3-way mixing valve with modulating valves,actuators and mouding thermostats,strainers,in the chilled water plumbing duly insulated to the same specifications as the connected piping including necessary electrical cable etc., and adequately supported as per specifications and instructions of the Engineer-in-charge, complete in all respects. Make:Danfoss/Honeywell//siemens. SIZE: 80mm dia
2
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SITC of MS Structure work
Structural steel (MS C-Beams) work riveted,bolted or welded in built up section, trusses and framed work,including cutting,hoisting,fixing in position and applying a priming coat of approved steel primer all complete. (These beams find usage in laying strong foundation for AHU laying etc.,as per the requirements, site conditions and instructions of the Engineer-in-charge, complete in all respects) Sze of the MS Beam 150mmx75mm Make: Sail/Vizag(RINL)/Tata/Jindal
400
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Heater banks of following capacities for reheating
Design,Supply,Installation,Testing and Commissioning of (Approx.,) 3 KW capacity heaters including control panel, electrical cables,sensors and trasistor panels etc., as mentioned in Annexure-I (U shaped finned heatine elements-SS304-MS FINNS) for as per the requirement for RH in the floor/AHU and as per specifications and instructions of the Engineer-in-charge, complete in all respects.
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Y - STRAINER
Y - STRAINER of Ductile CI Body flanged ends with stainless steel strainer for chilled / hot water circulation including insulation as specified and instructions of the Engineer-in-charge, complete in all respects of size: 100mm dia.
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M V CABLES:
Supplying and Laying of following size XLPE Insulated PVC Sheathed Aluminium/ Copper conductor U/G cable of 1.1kV grade as required confirming to IS specifications and of approved make. The cable shall be laid in existing cable trench/ cable tray/ open duct/ surface/ supply new cable tray if required etc., and instructions of the Engineer-in-charge, complete in all respects. 4Cx 6 Sqmm single strand armoured Copper conductor XLPE Cable including clamping and end termination as per the site requirement (FROM
PCC to AHU Motor) A) SUPPLY
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B) LAYING CHARGES
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M V CABLE JOINTING & END TERMINATION
Supplying and making end termination with brass compression gland and copper/ aluminium lugs for following size of XLPE insulated PVC sheathed copper/ aluminium conductor cable of 1.1kV grade as required of Cable size upto 4C x 10 sqmm Cu/Al (25mm) .
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Duct modification work @ Animal house ground and first floor exhaust duct
Labour Charges for repairing/replacing of existing old VEU exhaust duct including removal of exhaust old/existing /damaged duct body,bolts,nuts, washers etc.,complete with including providing GI suports,neoprene rubber gaskets, elbows, splitter dampers,iron angles frames for all joints,vanes, hangers,silicon sealants for all longitudinal joints,necessary supports/scroff holding if required etc.,as per the requirements ,site conditions and instructions of the Engineer-in-charge, complete in all respects.Including Transport Charges for removed Exhaust air duct unit consisting of above etc., scarp to inside of the campus. (Note: Ducting work is carried in Animal house Ground floor and first floor Exhaust air)
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SITC of New AIR HANDLING UNITS onTEMPERARY BASIS/ Rent basis SITC of 1 No. 10000 CFM (Re-circulation system) AHU i.e., upto completion of the project/work of second floor'd new AHU SITC) for Animal house second floor building on TEMPERARY BASIS/ Rental basis. SITC and labour charges for temperary provision of AHU for Animal house for maintaining the temperature for this floor upto completion of workof new AHU SITC. work also includes temperary chilled water line connections with existing pipeline and also connect the existing GI duct for the supply air to the floor. (Note:AHU should be PUF panels with pre filters as required as per the site condition and instructions of the Engineer-in-charge, complete in all respects.
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SITC of New VENTILATION EXHAUST AIR UNITS on TEMPERARY BASIS/ Rent basis
SITC of 2 Nos 10000 CFM VEU i.e., upto completion of the project/work of Ground floor And First floor's new VEU unit's SITC) for Animal house Ground floor And First floor's on TEMPERARY BASIS/ Rent basis upto SITC of VEU and labour charges for temperary provision of VEU for Animal house GF & FF. Work also includes temperary connection of the existing GI duct for the retuirn air from the floor. (Note:VEU should be PUF panels with pre filters as required as per the site condition and instructions of the Engineer-in-charge, complete in all respects.
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VALIDATION AND DOCUMENTATION:
Validation and documentation for ( DQ,IQ,OQ,PQ) as per ISO 14644 / EU GMP Annexure I Standareds Filter integrity with PAO , Air Velocity , Room Air changes , Particulate count , Temperature , RH , Air balaning and Room Pressure balancing, Room recovery test and Air flow pattern test ( including Test Video CD Copies ) to be carried out at site , for all the material test certificates and operation/ Maintance manuals to be provided as part of documentation. Vendor has to bring all required Instruments / material to carriy out the above tests.air velocity test, DP test, particle count, pressure balancing, temperature tests, documents as per ATP.
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Cat (B) - Buy Back Items
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Buy-Back (ie minus)BUY BACK of Old AHU and old Exhaust VEU
Dismantling,lifting,shiftingof old AHU coils,blower etc., as required as per the site condition and instructions of the Engineer-in-charge, complete in all respects.
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Buy-Back (ie minus) Buy back of old Exhaust VEU units blower etc., complete all in respect Dismantling,lifting,shiftingof old Exhaust VEU units blower etc., as required as per the site condition and instructions of the Engineer-in-charge, complete in all respects.
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