Cement Corporation Of India Limited Tender
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Summary
Annual Contract For Plant Maintenance Jobs Post Clinkerisation Works
Description
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Contact
Tender Id
2024_CCI_203202_1Bid Award Id
ViewTender No
TCF/MECH/07/3080/3099/24Tender Authority
Cement Corporation Of India Limited ViewPurchaser Address
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Documents
NIT for Annual contract for Plant Maintenance Jobs Post clinkerisation works
BOQ Items
Replacement of counter shaft Bearings(white metal ø340 mm Wt: 320kg).
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Dismantling including shifting of scrap. Requires lifting /releaseing the load of Pinion shaft assly (4.0MT) at that position only. ( EOT crane is not accesable.)
2
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Errection by matching blue impression including Shifting New Bearing to the work place and finishing work.
2
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Dismantling & erection of Torsion Shaft/ Counter shaft Size;tø570mm ; Length 5400mm including shifting.
1
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Replacement of Gear couplings GC-9 & GC-14.
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Dismantling of GC-9 coupling including keeping aside the HT Motor(2000kw)to make space to work.
2
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Erection of GC-9 coupling including refixing with alignment of HT Motor(2000kw).
2
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Dismantling of GC-14 coupling at out put of Gear box / pinion shaft including removal of torsion shaft.
2
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Erection of GC-14 coupling including refixing of torsion shaft.
2
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Replacement of Trunion bearing Ø2000mmx1000mm width: 1.60 MT including lifting of mill, cleaning the oil sump 7 refilling oil etc;
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Dismantling & shifting.
1.6
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Erection ( includs scraping & matching) and finishing work.
1.6
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Replacement of Cement mill & Coal crusher liners,
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Dismantling & shifting of Diaphragm liners, head liner, shell liners straight /curved Gib liners etc and scarap removal.
45
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Errection, finishing work of Diaphragm liners, head liner, shell liners, straight /curved Gib liners etc;
45
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Dismantling & shifting of Shell Liner & Diaphragm plates in 2nd chamber including scrap removal.
20
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Errection, finishing work & shifting of scrap plates in 2nd chamber(400 plates)
20
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Replacement of mill inside Cone: Size :ø 477 to ø25 mm convegrent; Wt 53 kg.
1
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Chain Bucket Elevators 630mm*232mm &1000 mm *355mm.
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Repairing of damaged buckets including cutting, Welding and Drilling Etc;
55
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Dismantling & Erection of Head(Top) Drum including acivities of removal of hood , bearings , coupling and all related finishing works.
1
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Dismantling & Erection of Tail (Bottom) Drum including acivities such as removal of bottom doors, arresting the counter weight and all related finishing works.
1
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Replacement of chain links .
100
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Replacement of U bolt .
200
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Replacement of Buckets .
30
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Belt Bucket elevator size:450mm, cap165tph, 42 mtrs c/c
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Replacement of Steel chord belt 450 mm (total length of 90 mtrs) including removal and re-fixing of buckets, hood, doors, preperation of ends for joiting (excluding joint), tightening and finishing work.
1
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Bucket bolts tightening (four bolts of a bucket makes a set) .
227
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Replacement of Buckets .
40
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PG Conveyor size;315mm width etc;
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Dismantling of PG conveyor ( top & bottom boxes) along with air slide cloth
30
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Installation of PG conveyor(top & bottom boxes) by fixing air slide cloth with leak proof tightening of bolts
30
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Replacement of air slide cloth with leak proof tightening of bolts.
75
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Replacement of airslide blower
2
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ID fan Size: 1718 mm dia ; Capacity - 54000m3/hr.
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Dismantling
1
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Replacement of ID fan including fixing of bearings, bibby coupling and alignment
1
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Replacement of Hopper feeding Tipper Rails & wheels. Two Wheels consisting of one axle becomes a set.
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Dismantling of wheels by removal of bearings, Sprackets, coupling, Gear box Etc;
1
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Errection and finishing work including re fixing of Bearings & sprackets, Gear box, couplings etc;
1
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Dismantling of rails
50
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Errection of rails including fixing of locking plates. Supports etc;
50
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Replacement of Conveyor belts for various size from 650mm to 1200mm (Removing the old belt, laying new and positioning , making ready to carry the joint by releasing the belt load & restore the belt after joint for trail run/ re-positioning the fell down belt for re jointing).
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up to the length of 50 mtrs
4
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up to the length of 100 mtrs
3
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length above 200 mtrs.
2
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Replacement of 1000mm width endless belts up to the length of 15Mtrs including finishing work for trail run.
5
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Replacement of idlers for the belt conveyors 650 mm width to 1200 mm width.
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Replacement of troughing/impact/ return idlers.
800
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Replacement of Head pulley /Tail pulley / Snub pulley/ Bend pulley(including dismantling and fixing of coupling/bearings , release and adjustment of counter weight arrangement etc; )
4
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Shifting/lifting/lowering of materials (i.e Plates, equipment spares, lubricants, Gearbox,,screw flight,airslide boxes,airslide blowers, (below 0.5MT).
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Stores to workplace ( Ground floor) includes to and fro
10
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From Ground floor to 30 Mtrs includes to & fro
2
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Replacement of various sizes of Gearboxes/couplings / pulleys /oil pumps, heat exchangers, srew conveyors /any machinery/equipment items, such as crusher / v. screen/ Bucket elevator / belt pulley bearings, etc. with alignment at any elevation (below 0.5MT).
8
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Shifting/lifting/lowering of materials (i.e Plates, equipment spares, lubricants, Gearbox,,screw flight,airslide boxes,airslide blowers, (above 0.5MT).
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Stores to workplace ( Ground floor) includes to and fro
10
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From Ground floor to 30 Mtrs includes to & fro
3
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Replacement of various sizes of Gearboxes/ bearings /any machinery/equipment items such as girth gear pinion, auxillery gear box, etc. with alignment at any elevation(above0.5MT)
6
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Patch plate welding of chutes at any elevation.
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Patch plate welding .
10
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Patch welding
30
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Replacement of Coal crusher Hammers with arms (includes removal of arm & hammers, assembly of New Hammers with arm , fixing hammer set to the rotor etc., and finishing works. (60 hammers makes a set and each hammer of 14 kg ).
1
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Replacement of stacker's travelling boggies.
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Dismantling including removal of Gear boxes, couplings and its connecting parts etc
2
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Erection of boggies including refixing of gear boxes and its alignment.
2
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Replacement of Wagon tippler Rubber pads at any elevation including approachable reach.
25
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Fabrication, Dismantling and Errection of different structures viz, hopper grill, Belt conveyor structure, skirt board, counter weight structure, tail drum trolley, deck plate etc;
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Fabrication.
5
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Dismantling and Shifting the scrap to scrap yard.
4
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Errection of plates including cutting/welding/fixing.
5
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