V O Chidambaranar Port Trust Tender
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V O Chidambaranar Port Trust Tender
Aerospace and Defence
Eprocure
Opening Date26 Oct 2024
Closing Soon19 Nov 2024
Tender Amount₹ 43,60,965
Costs
EMD
₹ 87,219Document Cost
Refer DocumentsTender Fee
Refer Documents
Description
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Contact
Tender Id
2024_VOCPT_212668_1Tender No
MEE/SE1MN/MAR/MUSAL.DD/2024Tender Authority
V O Chidambaranar Port Trust ViewPurchaser Address
-Website
http://https://www.vocport.gov.in/
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Documents
BOQ Items
SCHEDULE-II - ENGINE ROOM COMPARTMENT Rate to be quoted for carrying out all the following works:
Entire engine room areas upto floor plate level viz. including Port, stbd side shell plating, fwd& aft bulk head plates, supporting angles, foundation of all machineries, engine room ceiling,floor plates, various sizes of Pipe lines, starter panel, Main & Aux Engines control panels, junction boxes, air duct, Battery charger, battery boxes, complete air trunking, valves, cable tray, ladders, emergency escape route with ladder, inside of sky light doors and area, blower inside part, hand rail, all sides of fuel oil service tanks (both DO Service tank to be shifted and cleaned, painted properly and position back after paining). Above said all areas to be thoroughly cleaned with degreaser or suitable medium. Damaged or missing supporting angles to be renewed as per steel renewal rate. After thorough cleaning with degreaser and soap water one coat of epoxy marine primer and three top coats of suitable marine paint (white color or as per instruction). Rate inclusive of cleaning agent, consumables, paints, labor etc.
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Rate for cleaning with chemical/degreaser or suitable medium plus fresh water washing and all other surface preparation works.
125
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Marine Epoxy Primer 2 coat (since sea water always enter inside the compartment, epoxy coat to be applied to prevent rusting of steel plates)
each coat 50 micron
250
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Anticorrosion 1 coat (each 130 micron)
125
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Rate to be quoted for carrying out all the following works:
Bilge water to be completely bail out/transferred from the engine room safely as per instruction of Port officials.
Engine room Bilge bottom plating (from floor plate level to bottom) including various pipe line available under the floor pate level, various valves, fittings, all main engine bottom sides & foundation, aux machineries’ foundation base, Pump foundation, bilge keel, frames, angles, to be scrapped, chipped, wire brushed, chemical/ degreaser Washing, mobbed, cleaned and painted with primer and suitable marine paint for bilge application.
On completion of work, floor plating to be properly placed in its respective place and secured with screws. Supportingangle found damaged / missing, same to be renewed as per steel renewal rate.
After thorough cleaning with degreaser and soap water one coat of epoxy primer and three anticorrosive coats of suitable marine paint with suitable color to be applied.
Rate inclusive of cleaning agent, consumables, paints, labor etc.
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Rate for cleaning with chemical/degreaser or suitable medium plus fresh water washing and all other surface preparation works.
66
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Marine Epoxy Primer 2 coat (since sea water always enter inside the compartment, epoxy coat to be applied to prevent rusting of steel plates)
each coat 50 micron
132
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Anticorrosion 1 coat (each 130 micron)
66
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Fitment of light fixtures in Engine room and 220v Panel
8
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Removal, overhauling and refit of DG alternator, DG self-starter and Additional pump on Forepeak compartment
1
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Both engine room Hatch& door plate to be repaired properly / renewal work. - Door - 4 lock, -2 hinge, -1 handle for 4 door (E/R top) etc. While removal of Main Engines, Aux Engines, and the door to be removed and kept safely. All sorts of repair work in the casing body including repair of doors and all other parts to be done as per satisfaction of VOC Port. On completion of engine works and refitted in engine room, both the doors to be properly placed and secured with new fasteners.
Rate inclusive of all FRP work, removal Et refitting, painting as per main deck paint schedule and all sort of repairs and both small man entry doors, consumables etc
1
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Quick closing valve along with the entire mechanism provided on both D.OService tanks (4 valves). Wire for easing gear arrangement of to be renewed. On deck. existing piping provision also to be renewed with new one.Satisfactory trials to be shown.Rate inclusive removal of new quick closing valves, wires, necessary consumables, pulleys, pipes, and all required materials etc
20
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Suitable 02 nos. Semi rotary pump to be renewed with new pump in engine room & fwd. (For bilges & FF) rate inclusive of supply, fitting, piping works and consumables and satisfactory trials.Piping work to be done to suit the existing system. Damaged piping to be removed and new pipe with suitable size to be fitted.
1
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New Bilge pump with motor (1.5 HP) to be procured and fit at suitable place at engine room or crew compartment so as to transfer the water if main bilge pump is under repair.Piping to be connected in suitable location, valves to be fitted accordingly. Piping work to be done to suit the existing system. Rate inclusive of new suitable capacity motor driven pump, starter box, pipes, piping work, new valves, electrical cables, electrical items, consumables etc. Location to be chose as per ship staff instruction. Rate inclusive of consumables and satisfactory trials also.
1
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SCHEDULE-III STEEL PLATE FABRICATION RENEWAL WORK A) Hull & Deck Plate Renewal work: Work description -Rate to be quoted for carrying out all the following works: Crop and Renewal of Steel Plate as per Surveyor/VOCPA recommendation. Renewal of finished steel structure includes hull plates, main deck plating, various size angles, stiffeners, beams, various size flat bars, mooring eyes, corroded base of pumps and other machineries in Engine room, deck and Goosenecks, air vent, engine room air vent port &stbd side with closing arrangement, angle of curvature, deck plating, Fender structure, fender securing flat bars, beams, brackets, girders, hatch covers, water tight doors in fuel tanks and fresh water tanks, other tanks, bilges etc. and where ever it is necessary and as instructed by Port officials with M.S plates and sections at all heights and locations of the vessel (required surface preparation). Plate thickness – 6 mm. After welding a hose down test (or any sort of test as instructed by the Class Surveyor/VOCPA) should be conducted in presence of Port Authority & Class Surveyor. Steel to be supplied by contractor: Ship Build quality steel acceptable by IRS Class to be used. Necessary Test Certificate issued by IRS for steel plates (various required sizes as per requirement/available in the vessel) to be furnished to Port Authority& IRS.
Apart from deck/hull plating renewal, fabrication work also involved in steel renewal. Some of the works mainly involved in fabrication, where the labour part is higher than the steel cost. Considering the above, contractor is required to quote the rate accordingly. Contractors may visit the vessel prior quote the rate.
Contractor may be quoted the steel rate by considering cost of fabrication, approved steel plates (new), angles in various sizes, stiffeners, channels, any steel items, labour cost, consumables, Removal & refitting of any parts of the vessel, paneling, any equipments/items, electrical items viz. cables, cable tray, switches, light fittings, junction boxes, control boxes, and any sort of electrical or mechanical appliances also pipes, valves, wash basin or any sort of obstruction etc. RE-GUTTING& DE-GUTTING CHARGES WILL NOT BE PAID SEPARATELY.
Note: Steel materials, consumable, labours and all allied materials and staging if any are contractors scope
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The entire hull area, main deck or any other area, Underneath of Bilge suction pipe area, bottom shell, skeg, collision bulkhead, cofferdam, E/R, transom, bulkhead, all tanks & compartments, suspected area identified by the IRS/VOCPA to be checked for thickness with Ultrasoinc Thickness gauging. Gauging shall be conducted by the IRS approved firm as per the IRS Surveyors requirement. Report shall be furnished to Class Surveyor & VOCPA as per statutory requirements. Payment will be made at actual.
500
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*Crop and Renewal of Steel Plate as per IRS Surveyor/VOCPArecommendation. Renewal of finished steel structure includes hull plates, main deck plating, bollards, all tanks, mooring eyes, corroded base of pumps and other machineries in Engine room and Anchor stand, life raft stand, corroded base, Goosenecks, air vents, fabrication and fitting of 04 nos. engine room air vent with closing mechanism, angle of curvature, thinned down hatch covers/its coaming, air vents, sounding pipes, wasted structural members of foundation and part of various machineries on deck / engine room, Battery charger stand, battery boxes, Fender structure in fwd area, air blower parts, wooden fender securing flat bars around the vessel, tyre fender securing rings, ladders, Mast, Navigation light stand bottom plate, Nav. Mast, Deck light stand, beams, brackets, girders, booby hatches, hatch covers, water tight (man hole) doors in fuel tanks and fresh water tanks, other tanks, bilges, blower drum plate etc. and other areas recommended by the IRS Surveyor/VOCPA with M.S plates and sections thickness 6 mm. Steel rate inclusive of steel plate, stiffeners, flat bar, angles, channels or all sort of steel requirements.
* After welding, necessary test should be conducted as per the instruction of surveyor and in presence of Port Authority.
* Steel to be supplied by contractor: Ship Build quality, IRS Class approved steel plate Grade “A”. The necessary test Certificate (IRS approved) to be produced to Port Authority/IRS.
* Steel renewal to be done as per Surveyor &VOCPA satisfaction.Payment will be made as per actual quantity renewed.
Note: Steel materials, consumable, labours and all allied materials, staging and removal & refitting of removal & refitting of various paneling, electrical items, cable tray, junction /switches/panel boards and all associated fittings and or any obstructions while carrying out the plate renewal works, if any are contractor’s scope.
Considering all said activities &visit the vessel at VOC Port and rate to be quoted for carrying out the said works.
3
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Existing Sounding pipeline (length-0.5 mtr, Dia-2.5 inches) in various tanks to be renewed and caps to be newly fitted. (SS caps with thread) as per steel renewal / pipe renewal rate
5
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Complete Booby hatches (03 nos.) for entering the FPTank, engine room & rudder compartment) to beremoved and newly fabricated including locking arrangement, rubber beadings etc and welded.Rate inclusive of fabrication cost, removal of existing one, rubber beading, SS Locking butterfly nuts, studs, consumables etc.Steel rate as per steel renewal cost.Open& closing marking to be done after completion of painting as per man deck paint scheme. Satisfactory opening & closing and water tightness (hose testing) to be shown to IRS/VOCPA. Finally WT shall be shown to IRS/VOCPA.
3
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• 01 no. Booby hatch for entering the under deck compartmentto be checked & repaired completely.
• Complete repairs/renewal on entire/partly of booby hatch plating including, side plates, top plate, retainer
channel, door, door locking support, handle, coaming, door hinges, Door locking arrangements (Stainless steel
wing nut lock) etc. to be done as per steel renewal rate.
• Inside and outside of entire booby hatches to be chipped and painted as per deck painting schedule.
• Water tight rubber beading / packing to be renewed with good quality suitable marine use new rubber beadings.
• open & close Marking to be done after completion of painting as per man deck paint scheme
• Satisfactory opening & closing and water tightness (hose testing) to be shown to IRS/VOCPA.
Rate inclusive of necessary consumables, bolts, nuts, rubber beading, painting, steel plates, supporting angles etc and all required materials etc.
1
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SCHEDULE-IV - Fuel Oil Storage tank
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Fuel oil storage tank to be cleaned. - 1 NO.
F.O Storage tank provided in the fwd compartment shall be opened,, HSD to be transferred, removal of sediments, cleaning etc. Rate inclusive of necessary consumables, bolt & nut, joints and all reqd materials etc.
Vent, filling line and out let line, drain valve to be checked and repaired.
Tank air vent and filling pipe line to be checked& renewed as per steel renewal / pipe renewal rate with its cap etc. any defect noticed, same to be renewed.
Drain valve and discharge valve to be opened, thoroughly overhauled and fitted back. (irf requires renewal, same to be done as per renewal rate given)
Rate may be quoted for all needed items, consumables, machining , lapping etc.
Work to be carried out with satisfaction of VOC.
1
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SCHEDULE-V - Fuel Oil service tank
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Fuel oil service tanks (P&S) to be cleaned.
Rate inclusive of opening of manhole, transferring of diesel oil to barrels, removal of sludge, cleaning etc. Barrel will be supplied by the Port. HSD will be taken by the Port. Prior undocking the vessel, HSD to be transferred to service tank by the contractor as per instruction of port officials. Rate inclusive of necessary consumables, bolt & nut, joints and all required materials etc. Vent, filling line and out let line, and valves, drain valve to be checked and repaired. (Vehicle will be provided by Port but loading & unloading is contractor scope both time i.e., after beaching and before un-beaching) )
Tank air vent and filling pipe line to be checked with its cap etc. any defect noticed, same to be renewed.
Drain valve, Filling valve and discharge valve to be opened, thoroughly overhauled and fitted back. Rate may be quoted for all needed items, consumables, machining, lapping etc.
Work to be carried out with satisfaction of VOC.
1
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SCHEDULE-VI - Rudder system
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Rudder system: 2 sets (PORT & STBD)
Rate to be quoted for following all works:
* Complete Rudder system (Port &Stbd) to be overhauled as per instruction. Both Rudder and rudder shaft to be lowered.
* Trueness of rudder shaft to be checked.
* Dye Penetrant test or any test informed by the IRS Surveyor onrudder shafts to be done. Suppose both / any one of rudder shaft / other parts became worn out excessively in some places, as per instruction of VOCPA/IRS, metal build up, welding machining and reconditioning work to be carried out and the charges may include.
* Rudder shaft holding collars to be checked for wearness, if the clearness is beyond the limit the same to be renewed.
* Thrust bearing to be checked and also renewed with new good quality bearing.
* Complete overhauling to be done on Hydraulic ram. (defective spares to be renewed as necessary) Deteriorated rudder bearings to be renewed.
* Rubber hoses – 6 Nos to be renewed & new rudder shaft bush – 2 Nos and glands along with gland bolts and nuts to be renewed and assembled back.
* Post renewal bearings, shafting clearances, rudder neck clearances to be furnished.
* On completion of entire work, satisfactory steering operation to be shown to Port /IR Class Surveyor.
* Any steel renewal including fabrication of any parts as per steel renewal rate.
* Emergency steering to be made operational. Handle to be supplied. Opening provision to be made for operating the emergency steering
* Rate to be included supply of new bearing, fabrication of any parts and all
sorts of worksto complete the scope of work as per satisfaction of IRS /Port officials.* Since the underwater equipments repairs can only be carried out at the time of docking/beaching, contractor should carry out all sorts of repairs in perfect manner and rate shall be quoted accordingly.
* On completion of work, emergency steering ramp, handle to be provided and operation to be shown to IRS/VOCPA.
* All sorts of work to complete the scope of work as per satisfaction of IRS
/Port officials
Since the underwater equipments repairs can only be carried out at the time of docking/beaching, contractor should carry out all sort of repairs in perfect
manner and rate shall be quoted accordingly.
1
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SCHEDULE-VII - Sea water pump
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Attached sea water pump provided on both port and stbd Aux. engines to be renewed with new suitable capacity pumps alongwith new belt and suitable pulleys. Any alteration required for (foundation) placing new pump also to be made properly.
Rate inclusive of all materials, new pump, aligning, installation, new belts, rubber hoses, clips, necessary consumables and all required materials etc. Base plate repaired/renewed to suit new pump.
1
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SCHEDULE-VIII - Cladding works
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# Cladding work: Both main engines & Aux Engines exhaust pipes existing old glass wool/insulation/tin sheet to be removed.
# Exhaust pipe lagging newly installed by putting new suitable insulation material and metal cladding in engine room. Any leakages to be rectified as per instruction.
# Silencer also to be checked and repaired.
# If exhaust pipe and silencer found damage, or badly corroded, same to be renewed. Also care to be given on the exhaust pipe welded on hull part on both side to ensure no leakage.
# Painting to be done on exhaust pipes after fitting of new metal sheet. Work to be carried out as per satisfaction of IRS/VOCPA.
All bolts & nuts (HT) in the exhaust pipe connections exists in all connections to be renewed with new one.
Aluminium paint also be applied on completion of work.
Note: Insulation material, new good quality, heat resistant metal sheet, pipes, fabrication, cladding sheet, labour, spares and consumable are contractor supply.
1
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SCHEDULE-IX - Sea Chest
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Sea chest and its gratings (P&S) to be de-rusted and painted as per under water hull paint scheme.
Main sea connection strainer including entire sea chest in both sides to be scrapped, cleaned and to be painted. - 02 nos. strainers, primer 1 coat, anticorrosion 1 coat. If any damages identified or fabrication needed due to excessive corrosion, inside sea chest or it’s adjacent and recommended by IRS/VOCPA, same to be rectified as per steel renewal rate.
Top coat green paint 1 coat (strainer body) (If required strainer plate to be renewed after inspection). Air vent valve on both sides to be renewed with approved new valve/cocks as per existing size.
Since this is the underwater work and can be done only at the time of docking, contractor shall be carried out entire satisfaction of strainer works and quote the rate accordingly.
1
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SCHEDULE- X - Pipelines PIPE RENEWAL:: (Removal, renewal & re-fitting work) Pipes in the dedicated systems viz. bilge system, sea water, Fire
fighting, main & aux engine system etc in the engine room, deck, inside compartments, tanks are to be renewed with Schedule 80 if the existing pipe found holed/corroded badly. The charges for the removal & renewal of pipes (Rate Per Mtr) may kindly be quoted. The actuals will be paid as per the renewal quantity. Renewed pipes shall be painted one coat of primer and two coat of finish paint.
Rate inclusive of Pipes (nipples, coupler, bends (short and long), new flanges, joints (different types), fasteners such as S.S bolt, SS nut, SS stud, washers, labor or any other consumables are Shipyard Supply. The rate for removing and refitting of paneling and obstructions while renewing the pipes shall also be included. Payment will be made actual renewal only. Given quantity is approx. Payment will be made on actual renewal.
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Upto 20 NB
10
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21 NB to 40 NB
10
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41 to 60 NB
20
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61 to 80 NB
15
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SCHEDULE- XI - Valves FOLLOWING ENGINE ROOM VALVES TO BE OVERHAULED
Work scope: All the valves to be removed from the various piping system in the vessel, dismantled, completely overhauled, valve seat checked and skimmed if necessary, pressure tested and showed to the satisfaction of Port officials/IRS and fitted back in position after leak test proper painting. Note: Rate to be quoted for including all consumables, repair work, machining if required. Pr. testing equipment is contractor’s scope.
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Port side and Starboard side Main Sea suction valves (main valve connected to sea chest / gallery) to be removed, dismantled, valve seat checked and skimmed if necessary, pressure tested and showed to the satisfaction of Port officials/IRS and fitted back in position. Valve Size: 75 NB Gate valve.
2
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Both M/E attached sea water pump suction line valves.
2
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Quick closing valves to be serviced, wire travelling pulleys to be renewed and ensure proper function from remote operation for proper closing and opening. Provision like pipes and drive to be fitted on main Deck to operate all QC Valves. QC Valve 25 NB – 2 No.
QC Valve 40 NB – 2 No.
Material and all consumables for the above works are contractor scope.
4
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Both Aux Engine attached sea water pump suction line valves.
2
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Sea waterline intermediate valves.
6
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Overboard valves.
6
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Main sea line connection valves.
2
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Bilge suction line valves.
6
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Bilge delivery line valves.
2
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All the bilge strainer box (6 nos) in E/R, FP, Crew accmn, rudder compt to be opened & cleaned and boxed back with new joint and consumables. Any damages may be rectified.
1
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SCHEDULE-XII - Propellor System
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Propeller system: 2 sets (PORT Et STBD) 1.00 Rate to be quoted for following all works: 'Complete Propeller system (Port &Stbd) to be overhauled as per instruction. Propeller to be removed, propeller shaft to be withdrawn and cleaned thoroughly for Surveyor's inspection. • Deteriorated shaft bearings to be renewed. • All cutlass bushes (Inside engine room, intermediate and A-bracket) are to be removed and renewed with new cutlass bushes (good marine quality) in both side propeller systems. Maker certificate/required documents to be furnished to IRS • Both Propellers to be checked for its pitch and balanced. • Propeller to be polished. Dynamic balancing of propellers and trueness of the shafts to be shown to IRS/VOCPA. " Dye Penetrant test or any test informed by the IRS Surveyor onpropeller shafts and propellersor any other parts to be done and assembled back. • Suppose the shaft /other parts became worn out in some places, as per instruction of VOCPA/IRS, metal build up, welding machining and reconditioning and all sort of works to be carried out and the charges may include. • Rate to be included all sort of repairing, machining, buildup material,reconditioning of shaft all sorts of work to complete the scope of work as per satisfaction of IRS /Port officials. • Post renewal bearings, shafting clearances, rudder neck clearances to be checked, noted and furnished to IRS /VOCPA. Since the underwater equipments repairs can only be carried out at the time of docking/beaching, contractor should carry out all sorts of repairs in perfect manner and rate shall be quoted accordingly.
1
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SCHEDULE-XIII - Wheel house
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Supply & installation of 01 no. new echo sounder. After docking/beaching the vessel, the existing probe may be checked. If it is found defective, same to be renewed. Rate inclusive of supply of newly class approved (acceptable by IRS Class) echo sounder unit complete and installation, cable laying, switches, connection from paneling and all allied works and consumables. Satisfactory operation to be shown on completion of installation.
1
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Replacing the sliding glass and FRP Watertight wooden door
1
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Both side small glass windows with aluminium beading (existing open & close type) just adjacent to view glass may be renewed with new glass permanent closing type. Rate inclusive of toughen glass, alu frame, consumables etc.
1
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All the following works to be carried out. Seating arrangement to be modified. (Present seating with table to be removed). '02 nos. (twin) PU Foam bus seat (executive) with reclining facility, arm rest preferable SS for Pilots to be supplied and fitted. Adequate height to be made in base and to fix the chairs in consultation with Master. *Stbd side, new wooden sofa length of 7' L x 2.5' B (approx) with foam cushioning with foam back rest (detachable) to be fabricated and fitted. 'Under sofa, cupboard provision to be provided with SS locks and SS handle for keeping life jackets etc. Model to be shown before commencement of work. "In front of sofa, writing tables also to be fabricated with SS handleand fitted as per instruction. *Corner place to be facilitated with good mica plywood box type table. "10 nos. SS Handles to be fitted in various places to hold by master/staff as per direction of Port staff to prevent falling during rolling of the vessel. '1 no. Master seat al no. co-pilot seat in suitable size, height to be newly supplied and installed (ss post) in respective location as per Master instruction. Seat should be ergonomically and separately fixed. 'Operator stand, area to be cleaned, covered with paneling material for good looking as per instruction of Port. Rate inclusive of all materials, SS Post, seat cost, necessary consumables, carpentry work, and all reqd materials etc.
1
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Wheel house cabin floor vinyl mat/polyurethane mat (min thickness 3mm) good marine quality (using for ship accommodation)to be supplied &renewed.Contractor shall remove the existing one and properly pasted after thorough surface preparation. Rate inclusive of removal of existing mat, surface preparation, necessary consumables, carpentry, Resin, adhesive solution, electrician work and all reqdmaterials etc. area approx 30 sq mtr.
1
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Supply & fixing of wall mounting fans in the wheel house
4
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SCHEDULE-XIV- Wooden Fender & Grating works
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Wooden fenders, holding Bolts and Nuts renewal works. (good marine quality suitable wood)Approx renewal may be 45mtrs. (approx size 120 mm x 200 mm) Existing wooden fenders (Port, Stbd& Aft side) to be removed from its position for gauging, steel renewal and painting of plating. After completion of gauging, steel renewal and painting, apart from damaged wooden blank, new wooden fender (in good quality - marine use - dimension as per existing size) to be supplied made suitable size and fitted around the vessel as per existing manner. Before that, the fender holding plates (bar) to be repaired& renewed and painted. Wooden fenders are also to be properly painted as per suitable paint coats to prevent affect by termite/ salty water on all surfaces. Wood primer termite proof coat to be applied before fitting. Rate inclusive of supply of good marine quality wood, carpentry, steel fabrication, holding down long bolts & nuts, painting etc. Payment will be made actual.
1
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Providing Wooden gratings main deck area passage. Existing wooden gratings to be removed. Fabricate new wooden gratings as per existing size and shape with good quality wood and install on main deck with proper securing as per instruction of VOCPA. (Welded Et locked). The gratings to be painted atleasttwo coats of wood primer properly to prevent salty weather and termite erosion.Rate inclusive of wood in good quality, carpenter, consumables, paints etc. length approx size in each side 7 m x 1.1 mtr. Work to be carried out in consultation with Port as per satisfaction.
1
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SCHEDULE-XV - Electrical Works
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The existing search light with fitting alongwith rotating mechanism to be renewed with new search light.
Lighting Type - Halogen, Body - Aluminium, all weather proof, IP 55 rate, 220- 240 volt, 50 hz. Range -600 mtrs
New search light to be installed in proper way, search light adjusting stem penetration path to wheel house (through fibre body) to be properly secured with fibre mat finish in order to avoid water leakage to wheel house from wheel house top. The height of the search light also to be increased/decreased as per requirement. Suitable Switches with electric connections to be provided. Spares, cable, elect switch, new light with bulb, fabrication of frame, installation and
consumable are contractor scope.
1
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Wheel house tube light (LED light - marine type) with fitting to be renewed. removal of existing damaged lights, supply of marine type suitable fittings with bulbs, installation , wiring, consumables etc
4
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All 7 nos. navigation lights (type approved) to be renewed with new fittings including bulbs. Order may be placed after verify the existing one andconfirm by the MASTER. (Partly exposed lights 4 nos and fully exposed lights 3 nos).Rate inclusive of removal of existing mast, cable, supply of new fittings, installing, cable laying, connections, switches, etc
1
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02 nos. navigational light showing main engine running indication i.e. red & green light to be supplied & installed on top of the FRP super structure The steel part for placing the lamp has to be fabricated newly and installed on the both side of the FRP top of the wheel house super structure
1
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Al existing Bulkhead light fitting frame, deck light & flood light renewal work.- 16 Nos.
Rate inclusive of removal of existing light sets, re-fitting of new units, providing electrical connections, renewal of base plates etc (as per steel renewal rate) consumables and all reqd materials etc..
1
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Supply and Install of new navigational panel board 24V. Since provision is available for ONLY AC system in the boat, new panel with DC system to be installed in suitable place for Navigation lighting panel in wheel house. Rate shall be included supply of new panel board, providing AC & DC connection, all electronic, electrical devices, indication lamps, IR Class approved cables, alarms, routing of cables and all meth & elect consumables to complete the work. Satisfactory operation including alarm to be shown to Surveyor. Work to be carried out as per Survey requirement.
1
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Existing switch board in wheel house to be renewed with new one in suitable locations. Switch box, indication lamps, Switches for various instruments, lightings, Electric horn, wiper, AIS. AC, VHF, search lightetc (name to be mention) to be newly installed in wheel house as per Port instruction. Rate inclusive of box, switches, wiring connection etc. consumables.
1
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Remote Accelerator cable (3 mm flexible cable) to be renewed. Rate inclusive removal of existing wires, necessary consumables, pulleys and all required materials etc. Satisfactoryoperation to be shown.
20
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Suitable good quality Electrical switches (damaged) in various locations, various capacity to be renewed.(As per requirement)
35
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Suitable new heavy duty complete wiper set suitable for Marine Crafts to be supplied (should not supply local set)
and installed. (1 no. for keeping spares)Cost involves supply, consumables, providing switch,installation etc
2
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Complete Engine room BlowerEt driving motor:* The engine room mushroom blower to be removed from the fibre made engine room canister.* complete overhauling to be done on Engine room blower unit and both forward and reverse directions of rotation to be provided. Charges for any repairs/renewal on blower parts/body, (partly or completely as per direction of IRS/Port) steel renewal, both elect & mech works on motor, fan, casing etc, FRP work etc may be included.' The mushroom head to be made free to rotate in order to close and open and the function of rotation have to shown to IRS surveyor / Port official. If any defect noticed, same to be rectified/renewed. If required, opening & closing mechanism including long threaded stud, nut and all to be renewed. Rate shall be included repair, renewal, machining, fabrication, FRP works etc..*Impeller balancing to be done. Any repairs on impeller, shaft same to be attended and renew the impeller or shaft if necessary. Should not be any vibration/noise while running.— If impeller/blade found beyond repairable, same to be renewed. The blower trunk thickness and supporting & holding plates thickness of blower motor to be checked and renewed if thickness is reduced less than 2 mm.' The blower meshes to be renewed along with mesh holding ring. After the repair work of mushroom blower, the same to be fitted back in position and bolted with engine room fibre canister and the bolted portion have to be sheathed with fibre coating.' Suitable capacity Blower motor (existing motor capacity - 2.2 KW, 3 HP 3phase Ind Motor) along with Motor starter to be renewed with new one and installed. All cables to be renewed with new approved cable from main board to motor.ON/OFF panel to be checked any defect may be rectified including renewal of ON/OFF switch etcand painted. Rate shall be quoted for all the above work including spares and consumables.Cost may be included winding or any electrical defect etc Impeller balancing, machining to be done. Rate inclusive of consumables, spares, supporting angles, fabrication cost, machining, new motor, starter, welding, crane facility, shifting, fabrication and all sorts of all mech & elect, machining, re-conditioning, including FRP - fibre repair works. Completion of repairs, entire blower area to be cleaned and painted inside & outside as per deck paint schedule. Steel renewal as per steel rate.Any machining or reconditioning or renewal of any part required to be done to complete the scope of work and to satisfy the VOCPA, same has to be done by the contractor without extra cost.Satisfactory operation of the blower including motor to be shown to IRS/VOCPA officials.
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SHEDULE - XVI - Supply of Fire hydrant, LSA, LFA and Oil pressure & Temperature guages
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Providing fire hydrant on main deck. Rate may be quoted for supply of new hydrant, pipe line, routing from fire pump, valve (brass / SS) with handle. Rate inclusive necessary consumables, pipes, laying of new pipe connections, flanges, valves, hydrant new and all required materials etc
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Supply of LFA & LSA items
i. Life raft (Solas A pack), Capacity 10 Persons with HRU & securing belt, launching instruction, marking with vessel name-1 No.
ii.Lifebuoy with 30 mtr buoyant life line with retro reflective tape-2 Nos.
iii.Lifebuoy with Self Ignition light with cells, bulb and accessories- 2 Nos.
iv.Life Jacket for Adult fitted with whistle, light and retro reflective tape- 10 Nos.
v.Rocket Parachute Flares - 8 Nos.
vi.Marine first aid box - 1 No.
vii.6 kg Portable DCP Fire Extinguisher with spare refill (100%)-2 Nos.
viii.9 ltrs Portable AFFF Fire Extinguisher with spare refill (100%)- 2 Nos.
ix.9 ltrs Portable Water Fire Extinguisher with spare refill (100%) - 2 Nos.
x.45 ltrs Foam Fire Extinguisher with spare refill - 1 No.
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Supply of Gear box Lub oil presuure guages 2 Nos (0 to 40 bar pressure range)
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Supply of Gear Box Termparature guage 4 Nos. (40 -120 C temperature range)
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