Nuclear Power Corporation Of India Limited Tender
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Nuclear Power Corporation Of India Limited - NPCIL Tender
Civil And Construction
Energy, Oil and Gas
Pipe Line Project
Eprocure
Opening Date12 Apr 2025
Closing Date2 May 2025
Tender Amount₹ 19,98,32,354
Costs
EMD
₹ 22,99,497Document Cost
Refer DocumentsTender Fee
Refer Documents
Summary
Supply, Fabrication And Erection Of Gma And Gud System Piping
Description
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Contact
Tender Id
2025_NPCIL_232605_1Tender No
NPCIL/KK-3and4/MECH/PT/2025/40Tender Authority
Nuclear Power Corporation Of India Limited ViewPurchaser Address
-Website
http://etenders.gov.in
GEM & Bid Advisory Services
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Documents
BOQ Items
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Removal of erected material : Identification of material to be removed, cutting, grinding, dismantling, removal of erected material, handling, transportation and storage at identified location, cleaning, preparation of reports and completion of work with acceptance of EIC. Scope includes arranging all necessary P&M, manpower, tools & tackles, consumables, scaffolding & platforms, return of removed material to NPCIL store and preparation of its reports etc and work completion as detailed in Sec V.
75
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Fixing of Hilti anchor fasteners by normal drilling: Drilling using hammer drilling machine, cleaning, handling and fixing of Hilti anchor fasteners of various sizes in HST, HSL, HDA, HAS/HVU (chemical anchor) series, tightening to the required torque value at various locations & positions, preparation of reports and work completion as per drawings, documents and specifications as detailed in Sec V. The scope includes assesement of type, size and quantity of Hilti anchor fastener, shifting to various locations, marking, floor chipping to the correct level and elevation, arrangement of man power, disposal of debris, tools & tackles, plant & machinery, scaffolding & platforms, consumables, cleaning aids etc with acceptance of EIC.
(The sub-item are categorized as per size and type)
Note : 1)Core Drilling shall be paid in respective SOQR.
2)Extra holes have to be drilled if any obstruction of reinforcement rods occurs in the location and unused holes shall be filled with dry pack material without any extra payment.
-
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Fixing of Hilti anchor fasteners of sizes from M 08 to M 12 in HST & HSL
2200
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Fixing of Hilti anchor fasteners of sizes from M 16 to M 24 in HST & HSL
1000
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Fixing of Hilti anchor fasteners up to M 12 in HDA-T series
250
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Fixing of Hilti anchor fasteners from M 16 to M20 in HDA-T series
250
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Core drilling for fixing of Hilti bolt: Identification, marking, mounting & setting up of drilling machine, drilling in reinforced concrete using diamond core drill bit on wall/floor/ceiling, disposal of debris, preparation of reports, arrangement of man power, diamond core drill bits, tools & tackles, P&M, scaffolding & platforms, consumables, cleaning aids etc as per the requirement and as detailed in Sec V with acceptance of EIC.
50
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Core drilling for fixing of Hilti bolt: (with free issue core driling machine)
Identification, marking, mounting & setting up of drilling machine, drilling in reinforced concrete using diamond core drill bit on wall/floor/ceiling, disposal of debris, preparation of reports, arrangement of man power, diamond core drill bits, tools & tackles, P&M, consumables, cleaning aids etc as per the requirement using NPCIL core drilling machine and as detailed in Sec V with acceptance of EIC.
Note: Deployment of one qualified manpower for 8 hours duty on all normal working days, holidays & sundays in round the clock shift for carrying out such surveying activities in a day will be treated as one operation day.
50
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VIII B (Piping and Supports works)
-
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Welding of CS pipe, Type-Butt Weld (Above 80NB ) :
Handling, cutting, edge correction (for pipe spools issued with prepared edges), removal of paint from the joint area, cleaning, fit up, welding using GTAW/ SMAW process including hookup joints, mechanical cleaning of weld joint, visual inspection, repair of welding if any, FME inspection as per manufacturer drawings, documents and specifications.
The scope includes joint identification & marking by engraving, preparation of welding inspection report (WIR), QAP, WPS, PQR, JHA, scaffolding & platforms, man power, welder qualification, P&M, tools & tackles, all consumables ( excluding welding filler wire & electrode except for temporary arrangements) etc as detailed in Sec V.
Note:
1. Incase any temporary structures required, contractor shall supply all the materials including welding electrodes and consumables for which payment will not be made.
2. NDE shall be paid in respective SOQRs.
4000
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Welding of small bore CS pipe,Type-Butt Weld: (Upto and Including 80NB) :
Handling of pipe size ranging from 10 NB to 80 NB mm or 14 mm OD to 89 mm OD, cutting, removal of paint from the joint area, edge preparation, cleaning, fit up, welding using GTAW/ SMAW process including hookup joints, mechanical cleaning of weld joint, visual inspection, repair of welding if any, FME inspection as per manufacturer drawings, documents and specifications.
The scope includes site survey, joint identification & marking by engraving, preparation of welding inspection report (WIR), QAP, WPS, PQR, JHA scaffolding & platforms, man power, welder qualification,scaffolding & platforms, man power, P&M, tools & tackles, all consumables ( excluding welding filler wire & electrode except for temporary arrangements ) etc as detailed in Sec V.
1. Incase any temporary structures required, contractor shall supply all the materials including welding electrodes and consumables for which payment will not be made.
2. NDE shall be paid in respective SOQRs.
5000
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Welding of SS pipe, Type-Butt Weld(Above 80NB ) : Handling, cutting, edge correction (for pipe spools issued with prepared edges), cleaning, fit up, purging-dam fixing, purging, welding using GTAW/SMAW process including hookup joints, mechanical cleaning of weld joint, visual inspection, repair of welding if any, FME inspection as per manufacturer drawings, documents and specifications. The scope includes joint identification & marking by engraving, preparation of welding inspection report (WIR), QAP, WPS, PQR, JHA, purging dam log sheet, scaffolding & platforms, man power, welder qualification, P&M, tools & tackles, all consumables (excluding welding filler wire & electrode except for temporary arrangements) etc as detailed in Sec V.
1. Incase any temporary structures required, contractor shall supply all the materials including welding electrodes and consumables for which payment will not be made.
2. NDE shall be paid in respective SOQRs.
1000
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Welding of small bore SS piping Type-Butt Weld (Upto and Including 80NB): Handling of pipe size ranging from 4 NB to 80 NB mm or 6 mm OD to 89 mm OD, cutting, removal of paint from the joint area, edge preparation, cleaning, fit up, welding using GTAW/ SMAW process including hookup joints, mechanical cleaning of weld joint, visual inspection, repair of welding if any, FME inspection as per manufacturer drawings, documents and specifications.
The scope includes site survey, joint identification & marking by engraving, preparation of welding inspection report (WIR), QAP, WPS, PQR, JHA, scaffolding & platforms, man power, welder qualification, P&M, tools & tackles, all consumables ( excluding welding filler wire & electrode except for temporary arrangements ) etc as detailed in Sec V.
Note:
1. Incase any temporary structures required, contractor shall supply all the materials including welding electrodes and consumables for which payment will not be made.
2. NDE shall be paid in respective SOQRs.
4000
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Preparation of Pipe Weld Edge (CS/SS) by cutting and grinding operation (or) by bevelling machine-J/V- groove : Identification of pipe spool, marking, cutting,grinding, preparing edge (V or J groove), performing V or J- groove preparation, removing out all the debris, cleaning, visual inspection, preparation of reports, arrangement of necessary manpower, tools, tackles, scaffolding & platforms, consumables etc and work completion as per drawings, documents and specifications as detailed in Sec V with acceptance of EIC.
2000
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Erection of CS & SS piping systems of all sizes:
Identification of pipe spool, handling, cutting, erection , assembly of flange joints, alignment of CS & SS piping along with accessories, at various elevations and locations, FME inspection, preparation of erection reports, flange joints reports, asbuilt drawings and work completion as per manufacturer drawings, documents and specifications with acceptance of EIC.
The scope includes providing temporary support arrangements, supply of SS shims, scaffolding & platforms, man power, P&M, tools & tackles, all consumables( excluding welding filler wire & electrode except for temporary arrangements) etc as detailed in Sec V.
Note:
1. Incase any temporary structures required, contractor shall supply all the materials including welding electrodes and consumables for which payment will not be made.
20000
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Erection of Valves (CS/SS/Ti) : Handling, de-preservation, identification, pre-assembly, installation in design position , erection of manual and electric operated valves, FME, boxup, preservation, preparation of reports and carrying out all works as per manufacturer drawings, documents and specifications including temporary support arrangements, scaffolding & platforms, man power, P&M, tools & tackles, all consumables etc as detailed in Sec V with acceptance of EIC.
20
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Weld Joint Inspection by RT (Gamma Ray) : Identification of the weld joints, marking, radiographic examination of the weld joint including intersections by ISNT/ ASNT RT qualified personnel, developing of films, preparation of reports and submission to NPCIL for acceptance along with RT film, arrangement of man power, tools & tackles, plant & machinery, consumables, scaffolding & platforms, cleaning aids, storage of source etc, as per drawings, documents and specifications as detailed in Sec V with acceptance of EIC. The scope includes preparation of procedure, technique sheets, carrying out radiographic examination of weld joints, inclucing providing necessary equipments, radiographic sources, radiographic cameras, storage including storage of source at concrete pits, handling, safety arrangements, all manpower, materials including LP/EPpenetrameters, consumables such as radiographic film, developer, fixer etc. inclucing surface cleaning of welded joints, visual and measuring inspection by removal of paint, grease, slag’s, burrs, spatters both in CS & SS materials, installation and dismantling of tubular double scaffolding/platforms Including all manpower, tools, tackles, complete for all heights & all other arrangement for successful completion of RT as per specifications and instruction of Engineer-In-charge. (Radiographs shall be submitted to Engineer-in-charge along with RT reports after interpretation). Repeat radiography due to defective radiographs or due to contractors fault shall be done at contractors own cost.)
5000
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Weld Joint Inspection by UT (Ultrasonic Test): Identification of the weld joints, marking, pre-cleaning, ultrasonic examination of the weld joint including intersections by ISNT/ ASNT UT qualified personnel, post cleaning, preparation of reports and submission to NPCIL for acceptance including arrangement of man power, tools & tackles, plant & machinery, consumables, scaffolding & platforms, cleaning aids etc, as per drawings, documents and specifications as detailed in Sec V with acceptance of EIC. The scope includes preparation of procedure, technique sheets, ultrasonic testing of welded joints including surface preparation, visual & measuring inspection, installation and dismantling of scaffolding / platforms, mobilization of high sensitive ultrasonic flaw detector including calibartion blocks, consumables such as couplant grease and removal of grease, cleaning of the joint after ultrasonic testing using solvent etc.,
2500
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Weld Joint Inspection by DPT (Dye Penetrant Test): Identification of the weld joints, marking, pre-cleaning, dye penetrant examination of the weld joint by ISNT/ ASNT PT level II qualified personnel, post cleaning, preparation of reports and submission to NPCIL for acceptance including, arrangement of man power, tools & tackles, plant & machinery, consumables, scaffolding & platforms, cleaning aids etc, as per drawings, documents and specifications as detailed in Sec V with acceptance of EIC. The scope includes preparation of procedure, technique sheets, performing Dye penetrant testing of welded joints in piping/supportsincluding surface preparation, visual & measuring inspection, installation and dismantling of scaffolding / platforms, and removal of penetrant, cleaning of the joint after dye penetrant testing using solvent etc.,
200
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Hydro/Pneumatic test of Piping System : Making required arrangement on the erected pipelines for carrying out hydro/pneumatic testing, blanking, filling of pipeline, venting, pressurising, holding for required time, draining, drying, cleaning, providing all required tools and tackles, blanks, hoses, clamps, calibrated PG, SRVs etc, preparation of as-built drawings, hydro-test scheme, CRR, test reports, arrangement of man power, tools & tackles, P&M, scaffolding & platforms, consumables(except welding electrode & filler wire), cleaning aids etc, as per drawings, documents, specifications and work completion as detailed in Sec V with acceptance of EIC.
Note:
1. During testing of circuits, if leaks are observed, such circuits may need re-pressurization and testing more than once. Such re-testing and pressurization will be in the scope of the Contractor and no extra payment will be made.
2.Incase any temporary structures required, contractor shall supply all the materials including welding electrodes and consumables.
50000
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Fabrication and erection of piping supports:
Identification and handling of various components of pipe supports, cutting, straightening, grinding, fabrication, fit up, welding with SMAW/GTAW process, weld visual of joints and bolting.
The scope includes shifting of pipe supports to the location, assembly, alignment, pad welding by SMAW/GTAW, tacking in position, welding of pipe support saddle and its support metal structure, spring height adjustment to the required value in cold condition, spring unit locking, pre-assembly of spring units, hangers & adjustment of turn buckle to required height, clamping, installation in design position, inspection/checking of elevation, spring unit lock release after hydro test, preparation of reports and work completion as per manufacturer drawings, documents and specifications with acceptance of EIC. The scope also includes visual and measuring inspection of weld joints, arrangement of SS shims, man power, graphite powder, temporary support arrangements, scaffolding & platforms, tools & tackles, P&M, consumables (excluding welding filler wire & electrode ), cleaning aids etc as detailed in Sec V with acceptance of EIC.
Note:
1.Incase any temporary structures required, contractor shall supply all the materials including welding electrodes and consumables for which payment will not be made.
2. In case of requirement of DPT of support weld joint, the same shall be paid in respective SOQRs.
-
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Pipe supports for piping size from 14 mm OD to 89 mm OD
3000
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Pipe supports for piping size above 89 mm OD
20
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Welding (Groove/fillet) of carbon steel, low alloy steel, stainless steel components (equipments) using GTAW/SMAW process with free issue electrodes:
Identification of the weld joints, marking, groove/fillet welding of components(excluding Fit-up) using GTAW/SMAW process, grinding, cleaning, visual inspection, including arrangement of required manpower, plant & machinery, consumables (excluding electrodes and filler wires), tools & tackles etc and completion of work as per drawings and specification. This includes similar and dissimilar weldiing of groove/fillet joint configuration of various weld sizes.
10000
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Welding of CS pipes, fittings and flange.Type-Fillet Weld: Identification of the weld joints, marking, handling, cutting, grinding removal of paint from the joint area, cleaning, fit up, welding using GTAW/ SMAW process including hookup joints, cleaning of weld joint, visual inspection, repair of welding if any, FME inspection as per manufacturer drawings, documents and specifications.
The scope includes site survey, joint identification & marking by engraving, preparation of welding inspection report (WIR), scaffolding & platforms, man power, P&M, tools & tackles, all consumables (excluding electrodes and filler wires except for temporary arrangements) etc as detailed in Sec V.
1000
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Welding of SS pipes, fittings. and flange Type-Fillet Weld: Identification of the weld joints, marking, handling, cutting, grinding removal of paint from the joint area, cleaning, fit up, welding using GTAW/ SMAW process including hookup joints, cleaning of weld joint, visual inspection, repair of welding if any, FME inspection as per manufacturer drawings, documents and specifications.
The scope includes site survey, joint identification & marking by engraving, preparation of welding inspection report (WIR), scaffolding & platforms, man power, P&M, tools & tackles, all consumables (excluding electrodes and filler wires except for temporary arrangements) etc as detailed in Sec V.
500
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Orbital Welding of SS piping ( with free issue orbital welding machine)
Handling of pipe size ranging from 4 NB to 150 NB mm or 6 mm OD to 159 mm OD, cutting, removal of paint from the joint area, edge preparation, cleaning, fit up, welding using GTAW process including hookup joints, mechanical cleaning of weld joint, visual inspection, repair of welding if any, FME inspection as per manufacturer drawings, documents and specifications.
The scope includes qualifcation of automatic/semi-automatic welding process, programming of orbital TIG welding machine, qualifcation of operator/welder, site survey, joint identification & marking by engraving, preparation of welding inspection report (WIR), QAP, WPS, PQR, JHA, scaffolding & platforms, man power, welder qualification, P&M, tools & tackles, all consumables ( excluding welding filler wire & electrode ) etc as detailed in Sec V.
Note:
1.Incase any temporary structures required, contractor shall supply all the materials including welding electrodes and consumables for which payment will not be made.
500
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Preparation of Pipe Weld Edge (CS/SS) by cutting and grinding operation (or) by bevelling machine-J/V- groove ( with free issue bevelling machine): Identification of pipe spool, marking, cutting,grinding, preparing edge (J/V-groove), performing J or V- groove preparation, removing out all the debris, cleaning, visual inspection, preparation of reports, arrangement of necessary manpower, tools, tackles, scaffolding & platforms, consumables etc and work completion as per drawings, documents and specifications as detailed in Sec V with acceptance of EIC.
500
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Dewatering from civil structures
The scope includes arrangement of dewatering pumps of required capcity (pump with capacity not less than of 5HP, discharge flow rate of 20 cu.m/hour @ min head of
19 m) , installation and operation of dewatering pumps including survey on daily basis on the water logging areas, making necessary arrangements, carrying out dewatering of sumps in various buildings and locations using dewatering pumps and connecting hoses, preparation of reports. This work also includes arranging manpower, dewatering pumps of portable type, hoses, clamps and all other required tools and tackles completion of work as per tender specifications.
3000
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Weld Joint Inspection by UT (with free issue Ultrasonic flaw detector): Identification of the weld joints, marking, pre-cleaning, ultrasonic examination of the weld joint including intersections by ISNT/ ASNT UT qualified personnel, post cleaning, preparation of reports and submission to NPCIL for acceptance including arrangement of man power, tools & tackles, plant & machinery, consumables, scaffolding & platforms, cleaning aids etc, as per drawings, documents and specifications as detailed in Sec V with acceptance of EIC. The scope includes preparation of procedure, technique sheets, ultrasonic testing of welded joints including surface preparation, visual & measuring inspection, installation and dismantling of scaffolding / platforms, mobilization of high sensitive ultrasonic flaw detector including calibartion blocks, consumables such as couplant grease and removal of grease, cleaning of the joint after ultrasonic testing using solvent etc.,as per the requirement using ultrasonic flaw detector machine and as detailed in Sec V with acceptance of EIC.
Note:
1.Incase any temporary arrangement, required, contractor shall supply all the materials including welding electrodes and consumables for which payment will not be made. 2. NPCIL will only provide the ultrasonic flaw detector machine along with probes as free issue material and the contractor has to prepare technique sheet, arrange for calibration blocks etc.,
Note: Deployment of one qualified manpower for 8 hours duty on all normal working days, holidays & sundays in round the clock shift for carrying out such surveying activities in a day will be treated as one operation day.
50
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VIII C (Painting works)
-
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Grit blasting and primer application including supply :
Handling of CS pipes and fittings, supports, metal structure, shifting to blasting area, grit blasting using steel grits/shot supply & application of Inorganic Zinc Silicate primer with minimum thickness(DFT) of 75 microns as per technical specification I02.KK34.0.0.TH.TS.PR017, inspection, testing, preparation of reports and work completion as per drawings, documents and specifications as detailed in Sec V. The scope includes assesement of material requirement, procurement of grit/shot, primer with material test certificate, inspection at contractor's store, preparation of IMIR (incoming material inspection report), establishment of workshop, qualification of procedures, arrangement of man power, tools & tackles, P&M, consumables, cleaning aids etc with acceptance of EIC.
Note : Work includes application of primer on field weld joints for pipes after completion of Hydrotest and for metal structures after welding.
250
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Supply & Application of intermediate & finish paint coats on pipes and various equipments: Identification of pipelines, equipments, metal structures, surface cleaning, supply and application of intermediate & finish paint as per technical specification I02.KK34.0.0.TH.TS.PR017 on outside surface with required thickness as categorized in sub items, inspection, preparation of reports, testing and work completion as per the drawings, documents and specification with acceptance of EIC. The work scope includes assessment of material requirement, procurement with material test certificate, handling, inspection at contractor's store, preparation of IMIR (incoming material inspection report), establishment of workshop, application, arrangement of man power, qualification of procedures, scaffolding and platforms, tools & tackles, P&M, consumables as detailed in Sec V.
-
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Intermediate coat for Low temperature application (t≤50oC): using Epoxy MIO of minimum 100 microns DFT in a single coat.
250
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Finish coat for Low temperature application (t≤50oC): using Aliphatic Polyurethane of minimum 60 microns DFT in two coats of 30 microns each.
250
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VIII D (Miscellaneous Works)
-
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Shifting of materials from NPCIL's stores:
Identification of material, preparation of CIV, clearance from EIC and its submission to NPCIL's Stores, receipt, handling, loading on to the truck/trailer, shifting of materials from NPCIL's stores to contractor's store or erection site, unloading the material at contractor's store or erection site, uncrating, checking the completeness of items/physical damage(if any), preparation and submission of incoming material inspection report (IMIR) and its clearance from EIC, further shifting of materials from contractor's store to erection site and disposal of the crating/packing material at the designated place of the NPCIL's stores, returning of un-erected materials to NPCIL's stores. This work also includes arranging all the necessary tools and tackles, truck/trailer, P&M, man power and consumables as detailed in erection specification.
Note:
1. The Quantity and rates are applicable for Free issue items only. 2. Transportation of each item after receipt from NPCIL stores up to point of erection or contractor's storage area will be considered only once for payment, against the submission of contractors issue vouchers (CIV) and IMIR.
3. Net Weight of equipment, pipes, fittings, valves, supports being transported only will be considered for measurement. Weight of crating/packing materials will not be considered for measurement. All the items are to be transported with manufacturer's packing only.
4. Transportation of heavy, critical and ODC equipments is in the scope of NPCIL however the CIV to be submitted by the contractor.
5. This item is not applicable for the material supplied by the contractor and no payment will be made for shifting of the materials supplied by the contractor.
200
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Chipping of concrete :
Identification, marking, mounting & setting up of machine for chipping of concrete as required, disposal of debris, preparation of reports, arrangement of man power, tools & tackles, P&M, scaffolding & platforms, consumables, cleaning aids etc, as per drawings, documents and specifications as detailed in Sec V & with acceptance of EIC.
50
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Core cutting on reinforced concrete wall/floor :
Identification, marking, mounting & setting up of machine, core cutting in reinforced concrete using diamond core drilling for various piping penetrations on wall/ floor, disposal of debris, preparation of reports, arrangement of man power, drill bits/core cutter, tools & tackles, scaffolding & platforms, plant & machinery, consumables, cleaning aids etc, as per drawings, documents and specifications as detailed in Sec V with acceptance of EIC.
-
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Concrete Core cutting by drilling - size upto Dia 200mm
2000
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Concrete Core cutting by drilling - size above Dia 200mm
1000
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Manpower assistance for modification / miscellaneous works:
Providing manpower assistance along with P&M tools and tackles and general consumables for carrying out modifications works/repair of deformed structure/components and restoring to orginial shape by bend removal, straightening (with or without the application of heat), deformation correction etc., assembly & disaseembly of equipmenst and its components, carrying out miscellaneous activities like opening & tightening of equipment manholes, flanges / mechanical strainer flanges and replacing old gaskets with new gaskets, removing of debris from strainers, cleaning & re-assembling of mechanical strainers, valve opening/closing, removal of temporary piping for normalization of system for flushing works etc as per the NPCIL requirements and submission for acceptance. This work includes arranging necessary manpower, tools & tackles, cleaning consumables etc., preparation of as built drawing, test scheme, reports and work completion as detailed in Sec V and as per the instructions of the EIC.
Note: Carrying out such repair activities by the one labour in a day (deployment of one qualified labour for 8 hours duty on all normal working days, holidays & sundays) , general consumables like wire brush, lint free cloth, wire brush, emery etc and P&M for heating and bend removal, general tool kit will be treated as one operation day for each sub-item for the above works based on the instruction from EIC.
-
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Highly skilled man power operation
1200
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Skilled man power operation
1800
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Semi-Skilled man power operation
1800
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Un-Skilled man power operation
2400
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Erection and dismantling of Scaffolding (with free issue materials): Erection of scaffolding for making approach/working platforms for carrying out preservation, inspection & prehanding over check activities and removal of the scaffolding after the completion of the work as directed by EIC. The work includes handling, arrangement of manpower and material supply required for scaffolding like MS pipes, clamps and base plates, platforms, ladders, transportation, tool and tackles etc,preparation of reports and as detailed in Sec V with acceptance of EIC.
Note: 1. Unit of measurement is Cubic meter. The base size (plan) & height of the scaffolding erected shall be considered for the measurement. 2. No Inclined supports, lateral support bracing etc projected beyond base size shall be considered in measurement for payment.
3. After completion of works, removal/dismantle, handover the scaffolding and the accessories to NPCIL after overhauling/replacing the damaged materials as per the technical specifications as per the requirement using NPCIL core drilling machine and as detailed in Sec V with acceptance of EIC.
4. NPCIL will only provide the scaffolding materails as free issue material and the contractor has to erect the scaffolding & platforms as per the requirement of NPCIL.
50000
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Core cutting on reinforced concrete wall/floor (with free issue core drilling machine): Identification, marking, mounting & setting up of machine, core cutting in reinforced concrete using diamond core drilling for various piping penetrations on wall/ floor, disposal of debris, preparation of reports, arrangement of man power, tools & tackles, consumables, cleaning aids etc, as per drawings, documents and specifications as per the requirement using NPCIL core drilling machine and as detailed in Sec V with acceptance of EIC.
Note: Deployment of one qualified manpower for 8 hours duty on all normal working days, holidays & sundays in round the clock shift for carrying out such surveying activities in a day will be treated as one operation day.
50
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Survey operation ( with free issue survey instrument): Deployment of surveyor (highly skilled man power) for performing surveying using total station (with a minimum qualification of Diploma or ITI in Civil engineering/Surveying or having minimum 1 year experience in surveying using total station) and one unskilled manpower for shifting of total station, holding of targets during survey and performing surveying operation for activities related to erection of equipments and piping in various buildings, tunnels and other areas of KKNPP-3&4 project using total station and preparation of reports. Work involves activities for setting up of equipment (positioning, orientation, checking, calibration), data collection (measuring angles and distances, control points, field notes), data management and report preparation (recording data, error checking, downloading data to PC and preparation of reports), analysis and quality control (data processing and accuracy check).
as per drawings, documents and specifications as per the requirement using NPCIL total station and as detailed in Sec V with acceptance of EIC.
Note: Deployment of one qualified highly skilled manpower and one unskilled manpower for 8 hours duty on all normal working days, holidays & sundays for carrying out such surveying activities in a day will be treated as one operation day.
50
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De-humidifier Operation ( with free issue De humifier): Deployment of one qualified operator (skilled man power) and one unskilled manpower in round the clock shift operation for performing operation of De-humidifier.
Work involves activities for operation, servillance, upkeeping, data collection, general maintanance and report preparation etc. as per drawings, documents and specifications as per the requirement using NPCIL dehumidifier and as detailed in Sec V with acceptance of EIC.
Note: Deployment of one qualified skilled manpower and one unskilled manpower for 8 hours duty on all normal working days, holidays & sundays in round the clock shift for carrying out such surveying activities in a day will be treated as one operation day.
180
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Supply, installation and commissioning of 1 set of rotor stand consisting of 1 no. of 40T capacity rotor stand for HP rotor, 1 no. of 90T capacity rotor stand for LP rotor, 1 no. of 100T capacity rotor stand for Generator rotor, 1 no. of 15T capacity rotor stand for Exciter rotor with 1 no. of drive unit, 1 no. of idler unit, roller supports, gear boxes, motors with VFD drive, switch gears, control panel & pendant with 7 m cable complete as per Technical specifications and acceptance of Engineer-in-charge.
1
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Supply, installation and commissioning of skid mounted Dessicant De-humidifier of stainless steel construction with process air flow capacity of 2000 cu.m per auto regeneration/ reactivation, double skin construction with pre-filter, after-filter, EU-4 grade filters, pre-cooling (fresh air cooling), post-cooling & bypass arrangement for complete air handling and environment control, microprocessor based smart controller with digital display of the status of faults, warning, temperature and RH, Auto/Manual selector switch, volume control dampers for both (P&R) air flow, reactivation cool down safety device, water washable rotor, remote connectivity, compatibilty with ethernet & profibus as per Technical specifications and acceptance of Engineer-in-charge.
4
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Supply, installation and commissioning of 1 set of DOL starter for pumps of rating 380V 50Hz with 1 no. each of of power rating 15KW, 55KW, 90KW & 160KW with suitable Power contactor for ON/OFF, suitable rated MCCB with handle, micro-processor based comprehensive protection relay for protecting the motors from Over-load & short circuit, ON/OFF indication via LED indicator, separate digital display for voltage, current & frequency readings.
The Starter panel shall be provided with powder coated painting with 1.6mm thick steel sheet having liberal terminal space for routing, bending and terminating power cable of motor/ incoming supply, with on/off button, On/Off/trip lamps, glands, epoxy paint coating, suitable PVC Insulated copper wire/bus bar, suitable lugs and power terminals for internal wiring, with provisions for earthing at two locations along with required quantity of suitable lugs shall be supplied by the supplier in connected position on terminals with bimetallic strips at incoming end and at load end, provision for cable entry from bottom of panel along with suitable cable glands (2nos) must be provided at entry/exit points complete as per Technical specifications and acceptance of Engineer-in-charge
2
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VIII E (Miscellaneous Works)
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Supply of CS structural material IS 2062:
Supply of CS structural materials in rolled sections (Channel, beams, angles), plates (Plain and chequred plate ), flats, strips, rounds, square bars, structural pipe & tubes, gratings, slotted channel and angle etc confirming to IS 2062 Gr.E250 quality BR or its equivalent approved by NPCIL. The work scope includes assesement of material requirement, procurement with material test certificate, delivery at site, handling, storage, inspection at contractor's store, preparation of IMIR (incoming material inspection report), arrangement of man power, tools & tackles, P&M as detailed in Sec V with acceptance of EIC.
50
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Supply of ASTM A 105 CS ROUND ROD OF DIA of various sizes (Dia 12 MM to 60 MM)
1000
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Supply of ASTM A 276 SS321 ROUND ROD of various sizes (Dia 12 MM to 110 MM)
1000
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Supply of SS plates of material specification as per ASTM A 240, SS 321(thickness of 2 mm to 50 mm)
1000
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Supply of CS Seamless pipe of various sizes (1/2 Inch to 12 inch) NB and SCH40, Sch 80 confirming to material as per ASTM A 106 Gr - B and to ASME B 36.10 requirements
5000
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Supply of CS Seamless butt welded pipe fittings such as Reducer, elbow, bends, Tee, etc. of various sizes from 1/2 Inch to 12 inch, sch 40 and sch 80 and confirming to material as per ASTM A 234 gr WPB and to ASME B16.9 requirements
2500
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Supply of SS Seamless pipe and pipe fittings of (1/2 Inch to 12 inch )NB and SCH40, Sch 80 confriming to material as per ASTM A 312 SS 321 and to ASME B 36.19 requirements
3000
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Supply of SS Seamless butt welded pipe fittings of various sizes of Reducer, elbow, bends, Tee, etc. from 1/2 Inch to 12 inch NB, sch 40 and sch 80 and confirming to material as per ASTM A 403M SS 321 and ASME B16.9 requirements.
2000
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Supply of Hilti anchor fasteners of size
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Supply of Hilti anchor fasteners of size HST M 08
50
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Supply of Hilti anchor fasteners of size HST M 10
50
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Supply of Hilti anchor fasteners of size HST M 12
50
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Supply of Hilti anchor fasteners of size HSL 3G M 08/20
50
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Supply of Hilti anchor fasteners of size HSL 3G M 10 /20
50
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Supply of Hilti anchor fasteners of size HSL 3G M12/25
50
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Supply of Hilti anchor fasteners of size HST M 16
50
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Supply of Hilti anchor fasteners of size HST M 20
50
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Supply of Hilti anchor fasteners of size HST M 24
50
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Supply of Hilti anchor fasteners of HSL 3G M 16/25
50
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Supply of Hilti anchor fasteners of HSL 3G M 20/30
50
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Supply of Hilti anchor fasteners of HSL 3G M 24 /30
50
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Supply of Hilti anchor fasteners of HDA-T M 10 x100/20
12
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Supply of Hilti anchor fasteners of HDA-T M 12 x125/30
12
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Supply of Hilti anchor fasteners of HDA-T M 16 x190/40
12
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Supply of Hilti anchor fasteners of HDA-T M 20 x250/50
12
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Supply of Supply of Carbon steel bolt range from (M6 to M36) (Length 80- 150mm) of strength grade 8.8 , 10.9 with 2 nos. of nuts/lock nut , 2 nos. of washers for each bolt as per IS 1367 as per technical specification
1000
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supply of scaffolding material
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Supply of 6 M /3M painted MS scaffolding pipes of OD 40 mm, 2.6 mm thickness.
2000
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Supply of painted MS scaffolding 3 M/ 2M cup lock Vertical pipes, 2 M 1.5M / 1.2 M Ledger pipes/Horizontal, cub locks consisting bottom and top cups locks welded at 500 mm interval of OD 40 mm, 2.6 mm thickness, 2 coats of zinc rich primer and one coat finish paint
2000
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Supply of painted MS Spigots with OD 40 mm, 2.6 mm thickness, Joint pin OD 40 mm, 2.6 mm thickness, Prop Nut with lever handle, scaffolding clamps, toe guard,
500
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Supply of painted MS base plate screw jack/side wall jack of 240 mm
250
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supply of painted MS Walk way Jalli/platform 2.5* M *0.3 M ( made up of 25*25*2 mm square tube)
200
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Supply of CS electrodes : E7018 welding electrode of various sizes (4 , 3.15, 2.5, 1.6 mm thick)
2500
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Supply of glycerine filled Pressure gauges and Safety Relief valves for hydro test:as detailed in Sec V with acceptance of EIC.
5
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Supply of miscellaneous items:
The scope of work includes the supply and delivery of various brand new items with required accessories, tools, storage box, cover, documents etc., as per Technical specifications with original purchase bill (including GST), packing and freight bill. For details refer Section-V of the tender document.
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Supply and commissioning of Orbital TIG welding machine consisting of power source, auto cold wire feeding units, various types of AVC/OSC closed & open welding heads, tungsten electrode grinder with grinding heads as per Technical specifications and acceptance of Engineer-in-charge
1
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Supply of two speed concrete core cutting/drilling machine with drilling cutting capability from 16mm to 162 mm diameter along with 1 no. each core bit of lengh 320 mm and sizes of diameter 12,14,16,18,20,22,24,25,28,30 & 32 as per Technical specifications and acceptance of Engineer-in-charge
1
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Supply of set of bevelling machine consisting of 1 no. of bevelling machine for pipe size 02"-06" (50-168mm), 1 no. of bevelling machine for pipe size 06"-12" (168-325mm), 1 no. of bevelling machine for pipe size 12"-18" (300-457mm) and 1 no. of bevelling machine for pipe size 18"-24" (457-610mm) including 1 set of tools for each machine for cutting, J and V groove bevelling as per Technical specifications and acceptance of Engineer-in-charge
1
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Supply of storage container of size 10'x20'x8.5' with three tier racks of UDL of 80 kg/m with 1 no.of table with drawer & cupboard of size 4’x2’x2.5’, 1 no. of low back revolving chair as per Technical specifications and acceptance of Engineer-in-charge.
4
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Supply, installation and commissioning of 30 inch Heavy Duty Pedestal Fan with sweep of 750 mm, 1440 rpm, 250W with input supply of single phase 230V as per Technical specifications and acceptance of Engineer-in-charge.
20
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Supply and installation of surface plate of size 2000 x 2000 x 250 mm, confirming to Grade ‘1’ as per IS: 2285 - 2003 with flatness accuracy within 22 µm (microns) made of grey iron castings of Grade FG: 260 as per IS: 210 - 2003, hardness of 170 - 220 BHN with top surface machined & scraped to achieve required flatness along with painted MS fabricated stand with working height of 750 mm for the surface plate and the unmachined surfaces of the surface plate shall be painted with HAMMERTONE GREEN Paint along with calibration certificate as per Technical specifications and acceptance of Engineer-in-charge.
1
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Supply of Titanium cladded Mock up block set with 1 no. of 7 holes mock up block & 1 no. of 18 holes mock up block, with hole size of 25.25 mm+0.15 mm made up of ASTM A516 of 35 mm thickness with Titanium cladding of Titanium ASTM B265 of 5 mm thickness as per Technical specifications and acceptance of Engineer-in-charge
20
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Supply, installation and commissioning of one set of hydro testing pumps consisting of 1 no. each of water jet pumps of 2.4 KW rating, electrically operated with pressure output in the range of 140-185 Kg/cm2, flow rate of 560 lph, IPX5 protection & class F insulation for motor, 1 no. of electrically driven stainless steel hydro test pump of reciprocating type with 1.5 HP, flow rate of 95 lph and maximum pressure rating 211 kg/cm2 with 1.5 HP rating and , 1 no. of stainless steel manual hydro test pump 210 bar and 1 no. of filling pump with capacity of 1HP rating as per Technical specifications and acceptance of Engineer-in-charge.
1
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Supply, installation & commissioning of one set of wet & dry use industrial type heavy duty vaccum cleaner with the collecting tank, consisting of 1 no. of vacuum cleaner of 100 litres capcity & power rating in the range of 3.7 to 5.5 KW, 1 no. of vacuum cleaner of 70 litres capcity & power rating in the range of 2.2 to 3 KW and 1 no. of vacuum cleaner of 30 litres & power rating in the range of 1 to 1.2 KW respectively as per Technical specifications and acceptance of Engineer-in-charge
1
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Supply of the one set aluminum ladder consisting of 1no. of A type aluminum ladder with a height of 5 m, 1no. of A type aluminum ladder with a height of 3 m and 1no. of straight type aluminum ladder with a height of 5 m & 1no. of straight type aluminum ladder with a height of 3 m as per Technical specifications and acceptance of Engineer-in-charge.
4
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Supply of one set of Aluminium tubular construction access tower single width Scaffolding, fully knock down type of modular concept assembled through snap lock mechanism. Each set shall consists of 1 no. of tubular scaffolding platform for height of 2.5 m , 1no. of tubular scaffolding platform for height of 3.7 m, 1 no. of tubular scaffolding platform for height of 4.8 m & 1 no. of tubular scaffolding platform for height of 7.1 m. Each set shall be supplied with span frames, interconnecting braces, guard rail frames, guard beams, aluminium chequered sheet platform with door, toe boards, direct in line lockable castor with dual brakes for safety together with adjustable leg, suitable stabilizer, platform size of 610 x 1730 mm with uniformly distributed loading capacity of minimum SWL 275 Kg and structure having a uniformly distributed loading capacity of minimum SWL 600 Kg and base foot print size: 875 x 1965 mm.
3
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Supply of GI U clamp set with each clamp consisting of 4 nuts and 2 washers. GI U clamps shall be supplied in various sizes of 14,18,25,32,28,57,76,89,108,133,159,219 and 273 mm as per Technical specifications and acceptance of Engineer-in-charge
500
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Supply of Air compressor with air receiver capacity of 100 litres in horizontal layout, rated discharge pressure of 10.0 to 10.9 kg/cm2, with TEFC (Totally Enclosed FanCooled) Electric Motor operated with single phase, 230 V AC input supply complete as per Technical specifications and acceptance of Engineer-in-charge.
2
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Supply of one set of measuring instruments consisting of 1 no. of digital depth gauge of range 0-150 mm with least count 0.01 mm, 1 no. of analog depth gauge of range 0-150 mm with least count 0.01 mm, 1 no. of digital vernier caliper of 0-150 mm range with least count 0.01 mm, 1 no. of analog vernier caliper of 0-150 mm range with least count 0.02 mm,1 no. of digital vernier caliper of 0-300mm range with least count 0.01 mm, 1 no. of analog vernier caliper of 0-300mm range with least count 0.02 mm,1 no. of bore dial gauge of size 18 to 160 mm, 1 no. of digital compact portable hand held oxygen meter, 1 no. of digital compact portable hand held humidity meter with probe, 1 no. of digital voltage tester with test voltage range of 9V – 1000V AC with IP40 Protection with LED Display (flashing) acoustic sound signal and 1no. of square drive type mini torque screw driver with torque range of 0.1 - 1.5 Nm, as per Technical specifications and acceptance of Engineer-in-charge.
2
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Supply of one set of Hot air gun consisting of 1 no. of hot air gun with working temperature range of 60 degree celcius to 550 degree celcius, air flow rate of 350 to 550 lpm & rated input power of 1800W and 1 no. of hot air gun with working temperature range of 50 degree celcius to 630 degree celcius, air flow rate of 150 to 500 lpm & rated input power of 2000W as per Technical specifications and acceptance of Engineer-in-charge
2
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Supply of one set of electrical measuring instrument consisting of 1 no. of digital hand held micro ohm meter with measuring range of 400 μΩ to 60 mΩ, test current of 10A & measuring accuracy of 0.0025 , 1 no. of digital hand held mini ohm meter with measuring range of 1 mΩ to 120 mΩ , test current of 5A ,& measuring accuracy of 0.0025 , 1 no. of power analyser capable of measuring transients up to ±8000 V, average, minimum, maximum and instant values within the range up to 1000 V, interoperability with voltage transducers, average, minimum, maximum and instant values, current measurement within the range up to 6 kA, measurement of control signals up to 3000 Hz and frequency within the range of 40 Hz – 70 Hz, active power , reactive power , distortion power, apparent power (S) with identification of the nature of reactive power etc.,1 no. of poratble ultrasonic flow meter for pipe size from 15 mm to 4000 mm and thickness upto 76 mm capable of measuring velocity, volume, mass, total flow in Carbon Steel / Stainless steel / Mild Steel / Grey cast Iron / Ductile Iron /Copper / Glass / PVC, 1 no. of digital multimeter with 600V maximum voltage between any terminal and earth ground, Resistance, continuity, frequency, capacitance meausrements and diode test and current measuerment of 10 A and 1 no. of RMS clamp meter capable of measurement of 40 to 400A AC & DC current upto 600V with resistance, continuity, frequency, capacitance meausrements and 1 no. of 2.5KV megger capable of measuring in 100V increments upto 2500V with measurement range from 200 kΩ to 500GΩ and as per Technical specifications and acceptance of Engineer-in-charge
1
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Supply, installation and commissioning of electrically operated single phase 230V, Two speed Flexible shaft FF2 grinding machine of power rating 370Wwith no load speed of 1200/11500 rpm with 6 mm collet as per Technical specifications and acceptance of Engineer-in-charge
2
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Supply of pure isopropyl alcohol of 99.91% minimum as per Technical specifications and acceptance of Engineer-in-charge
100
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Supply of TCT core cutting bit of 110 mm length of various sizes including 12 to 57 mm in increments of 1 mm as per Technical specifications and acceptance of Engineer-in-charge
1
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Supply of lubricating oil as per ISO 3448 with viscosity grade of 220, kinematic viscosity of 19.2 mm2/s at 100 deg C as per ISO 2909, density of 887 kg/m3 as per ISO 12185 and as per Technical specifications and acceptance of Engineer-in-charge
627
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Supply, installation and commissioning of magnetic welding carriage with oscillator/welding weaver with track with single phase input supply of 230V AC with 4 wheel drive capable of making fillet and groove welds including overhead with travel speed of 5 ～ 1100 mm/min as per Technical specifications and acceptance of Engineer-in-charge.
1
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Supply and commissioning of Ultrasonic flaw detector in compliance with EN12668-1 with Full Screen A-scan mode, Dynamic DAC/TCG, Onboard DGS/AVG, AWS D1.1/D1.5 Indication Rating, Curved Surface Correction, Manual PRF Control from 10Hz to 2000Hz, Single-Shot Measurement at all PRF Rates, Tunable Square Wave Pulser, Basic Digital Receiver Filters, Auto 80%, 5 User-Customizable Measurement Displays, Soundpath Leg Grid Display Mode, Internal Alphanumeric Datalogger with Expanded File Types, Multiple Report Output formats, and Editable Parameters with various types of probes as per Technical specifications and acceptance of Engineer-in-charge.
1
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Supply and commissioning of Total station Supply and commissioning of motorized total station with range of 1000 m with accuracy of 1", system analyser, coaxial, visible red laser, auto height, automatic target recognition, reflectorless EDM, electronic guide light EGL, WLAN, Bluetooth, RS232 interface, USB stick/SD card interface, 2GB eMMC Flash Memory, 1GB SDRAM, laser plummet, 1 keyboard display unit with 5" WVGA color touch screen, Quick guide and container, with prism lock enabled feature, with measurement software, traverse application license and with accessories consisting of 1 no. of Tribrach without optical plummet, 2 nos. of Lithium-Ion batteries, 11.1V/6Ah, chargeable with compatible charger and AC/DC adapter, required data transfer cables, USB Host to USB Mini of length 1.8 metre, 1 no. of heavy duty tripod with side clamp screws, carrying strap, 1 no. of telescopic reflector pole with circular bubble, 1 no. of metal circular prism with holder and target plate, 3 nos. of mini prisms with mini pole set, 1 no. of 1GB industrial grade USB memory stick, 1 no. of bipod for mini prism, 1 no. of workstation with i9 Processor to compatible with total station instrument and its associated application features as per Technical specifications and acceptance of Engineer-in-charge.
1
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Supply and commissioning of articulated borescope with minimum 4.3 inch WVGA LCD display with capacitive touch screen, responsive joystick for
precise movements up/down/right/left, articulation angle of 110 deg, 5X digital zoom, 16 step brightness control, interchangeable UV and IR light modules, dynamic image optimization, bright illumination, 60 frames per second (fps) video, contrast matching, true color display with fine details and reduced noise, 3.5 mm audio jack, Type C and HDMI 1.4 compatible output, with 5X digital zoom, brightness control and LED for illuminization, with provision of SDHC and Micro SDHC for recording and data storage, 1 no. of optical stereo tip adaptor of dia 6 mm with depth of field min 3 mm to ∞, 1 no. of optical stereo tip adaptor of dia 6 mm with depth of field min 19 mm to ∞, field of view of 60° and provision of front and side view, depth of field min 3 mm to ∞, mic, tungsten braid insertion tube length of 10 m and dia 6 mm and shall be resistant to vibration, shock, water, humidity, salt fog, sand and dust, icing/freezing, rain, explosive atmosphere, electromagnetic Interference (EMI) etc., with required set of lithium-ion batteries, carrying case, complete as per Technical specifications and acceptance of Engineer-in-charge.
1
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Supply and commissioning of pipe internal surface cleaning and roto blasting tool with minimum two rotating nozzles, moving carriage on soft wheels, 14 metre lead length for pipes of diameter ranging from 200 mm to 900 mm with all accessories and spares as per Technical specifications and acceptance of Engineer-in-charge.
4
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Supply and commissioning of hiliti make anchor torque tightening wrench (SIW 6AT-22 Mid-Torque impact wrench) sets including Battery pack B 22-110 Li-ion2 and Battery charger C 6-22 230V box
1
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Supply and commissioning Rebar scanner with maximum depth detection of 200 mm.
1
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Supply and commissioning of Plasma cutting machine with capacity of cutting depth of 35 mm in CS and 17 mm in SS plate.
2
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Applicable GST Rate (%) Included in the Quoted Price
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