Military Engineer Services Tender

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Military Engineer Services - MES Tender

Works
Eprocure
Opening Date19 Nov 2024
Closing Date17 Dec 2024
Tender Amount₹ 29,88,000 
Notes
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Costs

Description

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BOQ Items

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All as per Item No1 here in before but for capacity of crane is 6.0 Ton installed at various locations of CVRDE technical area.

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All as per Item No1 here in before but for capacity of crane is 20.0 Ton installed at various locations of CVRDE technical area.

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All as per Item No1 here in before but for capacity of crane is 30.0 Ton installed at various locations of CVRDE technical area.

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All as per Item No1 here in before but for capacity of crane is 50.0 Ton installed at various locations of CVRDE technical area - 01 X Nos.

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Taking down old unserviceable limit switch of any capacity from EoT crane in any position carefully after disconnection of all electrical connections and Supply and fix lever type limit switch of capacity max 40 Amp 415 Volts, IP 55 floor mounting all as per existing for LT/CT/ Hoist motion suitable for upto 50 ton capacity crane including connection with suitable gauge electrical wire and mounting accessories and testing after completion all as specified and as directed.

2

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Supply and fix in replacement of brake liner set suitable for 100 mm dia drum for LT/CT motion complete all as specified and as directed.

2

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Supply and fix in replacement of brake liner set suitable for 150 mm dia drum for LT/CT motion complete all as specified and as directed.

2

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Supply and fix in replacement of brake liner set suitable for 200 mm dia drum for LT/CT motion complete all as specified and as directed.

2

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Supply and fix in replacement of brake liner set suitable for 250 mm dia drum for LT/CT motion complete all as specified and as directed.

2

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M & L for PVC insulated PVC shethed multistranded copper conductor un armoured cable 1100 Volts grade heavy duty of size 4 core 10.0 sqmm drawn through PVC conduit medium grade of suitable size fixed to wall or layed on ground etc, connected and testing including taking down old unserviceable cable of any size complete all as specified and as directed.

35

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M & L for PVC insulated PVC shethed multistranded copper conductor un armoured cable 1100 Volts grade heavy duty of size 4 core 6.0 sqmm drawn through PVC conduit medium grade of suitable size fixed to wall or layed on ground etc, connected and testing including taking down old unserviceable cable of any size complete all as specified and as directed.

40

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M & L for PVC insulated PVC shethed multistranded copper conductor un armoured cable 1100 Volts grade heavy duty of size 4 core 4.0 sqmm drawn through PVC conduit medium grade of suitable size fixed to wall or layed on ground etc, connected and testing including taking down old unserviceable cable of any size complete all as specified and as directed.

50

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S&F in replacement of 19 core 1.5 sqmm mutlistranded copper conductor PVC Insulated PVC shethed cable 1100 V grade drawn through suitable size PVC conduit medium grade fixed to wall or laid on ground etc and testing complete all as specifed and directed.

80

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S&F power contactor 3 phase operating on 415V, 50Hz, 4Pole of capacity 16 amps and testing complete including taking down old unserviceable contactor of any type all as directed.

2

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S&F power contactor 3 phase operating on 415V, 50Hz, 4Pole of capacity 22 amps and testing complete including taking down old unserviceable contactor of any type all as directed.

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S&F power contactor 3 phase operating on 415V, 50Hz, 4Pole of capacity 32 amps and testing complete including taking down old unserviceable contactor of any type all as directed.

2

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S&F power contactor 3 phase operating on 415V, 50Hz, 4Pole of capacity 40 amps and testing complete including taking down old unserviceable contactor of any type all as directed.

2

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S&F power contactor 3 phase operating on 415V, 50Hz, 4Pole of capacity 70 amps and testing complete including taking down old unserviceable contactor of any type all as directed.

1

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S&F power contactor 3 phase operating on 415V, 50Hz, 4Pole of capacity 100 amps and testing complete including taking down old unserviceable contactor of any type all as directed.

1

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S&F in replacement of variable frequency AC drive set 3 phase, rated input supply voltage of 380 V to 480 V (+/-) 10%, output frequency 0 to 500 Hz, vector/scalor contol as per OEM specification suitable for 7.5 HP motor control, mounting on existing panel with necessary connections and alteration, accessories incl taking taking unserviceable VFD drive any type and model complete all as specifed and directed.

1

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S&F in replacement of chain, gauge 3 mm (dog chain) all as specifed and directed.

35

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S&F in replacement of cast iron plummer block suitable bore size 10 to 300 mm on EOT crane of any capacity in any location all as specifed and directed.

2

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M&L for framed work such as steel brackets of requried shape for running cable for EOT crane complete all as specified and directed.

20

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M&L for taking down slipring Inductor motor 5.0 HP, 415 V 50Hz from EOT crane, transporting to workshop. Deassemble the motor removing the burnt out windings, cleaning slots with CTC, and rewinding the same with super enameled copper conductor of suitable gauge, insulation, varnishing, removing, replacing the worn out bushes/ bearing, slip rings etc as per site requirment including painting with one coat of primer & two coat of synthetic enamel paint after scraping the body surface of motor with emery paper assemble the motor transporting to site, refing on crane, connecting electrical connections testing complete all as specified and directed.

2

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M&L for servicing electro hydraulic thruster motor 3 phase 440 V 50 Hz , 18/34 Kg torque rating, deassembling the unit and re-lubricating grease and incl refilling transformer oil up to the correct level and refixing in its original position all as directed.

4

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S&F in replacement of busbar support porcelain insulator complete all as specifed and directed.

8

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S&F in replacement of brake coil suitable for AC solenoid brake drum diameter range 100mm to 250mm complete all as specifed and directed.

5

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S&F in replacement of busbar Indication lamp set 3 Nos not less than 4w with sheet steel enclosure, wiring complete all as specifed and directed.

3

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S&F in replacement of crane rubber buffer 100mm diameter mounting on incl square ms plate complete all as specifed and directed.

2

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S&F in replacement of wired factory eletric bell(gong) 100mm size complete all as specifed and directed.

2

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M&L for taking down Inductor motor 2.0 HP, 415V 50Hz from EOT crane, transporting to workshop, deassemble the motor removing the burnt out windings, cleaning slots with CTC, and rewinding the same with suitable gauge of super enameled copper conductor, insulation, varnishing, removing, replacing the worn out bushes/ bearing, slip rings etc as per site requirment including painting with one coat of primer & two coat of synthetic enamel paint after scraping the body surface of motor with emery paper assemble the motor transporting to site re-fixing on crane, connecting electrical connections testing complete all as specified and directed.

2

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S&F in replacement of pnumatic timer 0 to 60 seconds range with 2NO +2NC contact AC complete all as specifed and directed.

4

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S&F in replacement of galvanised steel wire rope 20mm dia 6/36 strands complete all as specifed and directed.

45

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S&F in replacement of DBR max 10Megaohms , 500V DC complete all as specifed and directed.

4

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S&F in replacement of MS cable trolly loading capacity 150 kg suitable for cross travel of EOT crane complete all as specifed and directed.

6

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S&F in replacement of 12 way pendant box with standard operation push button suitable for EOT crane operation complete all as specifed and directed.

3

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S&F in replacement of thermal overload relay 6-16 A range complete all as specifed and directed.

2

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S&F in replacement of LED indication lamps complete all as specifed and directed.

8

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S&F in replacement of push button complete all as specifed and directed.

8

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Material and labour for inspection of EOT/HOT cranes of following capacity by the competent person authorised by inspector of Factores and testing on load for proper function and safety all as per standard testing proceedure laid down and furnishing the test certificate in Triplicate all as specified and as directed.

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(a) 2 Ton capacity of HOT Crane.

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(b) 3 Ton capacity of EOT Crane.

7

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(c) 5 Ton capacity of EOT Crane.

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(d) 6 Ton capacity of EOT Crane.

3

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(e) 20 Ton capacity of EOT Crane.

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(f) 30 Ton capacity of EOT Crane.

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(g) 50 Ton capacity of EOT Crane. Note:- (a) Quoted rate is deemed to be including arrangement of Load materials required including transportation man & load materials, tools and plant required for the work at site and no extra cost will be paid by the Govt on account of this. (b) Contractor has to submit Crane Inspecting authority valid license/certificate of authentic authority to the department before comencement of work. (c) All tools & tackles, safety devices should be provided by the contractor. (d) Necessary test certificate from factory inspector shall be prodiced by the contractor before making payment.

1

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M & L for servicing and maintenance of motarized rolling shutter of any capacity and size installed at various locations in Technical area CVRDE Avadi comprises the servicing the motor, Gear box, limit switches, and associated works including oiling and greasing for smooth functioning and testing complete. Note: (i) Quoted rate is deemed to be inclussive of taking down old unserviceable parts and refixing the new items/parts including minor additional/altration works required at site and minor consumables like oil, grease, Bolts and Nuts etc required to made shutter functional. (ii) Contractor is responsible for making the shutters serviceable after receipt of compliants from stack holders. (iii) The repair/maintenance work should be carried out through OEM/reputed manufacturer or authorized deeler etc.

30

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Dismantling the induction motor of capacity up to 2.0 HP, 3 phase, removing the old burnt out copper winding, cleaning the slotes, and rewinding the motor with super neameled copper wire of suitable gauge, warnishing, replacement of old bearings, bushes / sleeves etc, painting with a coat of synthetic enamel paint over a coat red oxide primer and refixing the motor in same position and testing aftter completion all as directed by Engr in charge.

15

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Dismantling the induction motor of capacity 3.0 HP, 3 phase, removing the old burnt out copper winding, cleaning the slotes, and rewinding the motor with super neameled copper wire of suitable gauge, warnishing, replacement of old bearings, bushes / sleeves etc, painting with a coat of synthetic enamel paint over a coat red oxide primer and refixing the motor in same position and testing aftter completion all as directed by Engr in charge.

10

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Taking down old unserviceable DOL starter from its position after disconnection of all electrical connections and supply and fix, connect and testing of DOL Starter suitable to operate motarized rolling shutter of capacity upto 3.00 HP motor incl connection both end with suitable size copper lugs etc complete all as specified and as directed.

10

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M&L preparation of surface by scrapping / cleaning and applying two coats of synthetic enamel paint on surface of Electric driven motor and Gear capaccity up to 3.00 HP all as specified and as directed.

15

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M & L for Wiring for circuit/ submain wiring alongwith earth wire with the following sizes of FRLS PVC insulated copper conductor, single core cable in surface/ recessed steel conduit.not less than 25 mm dia The following sizes : (a) 3 X 4 sq. mm + 2 X 4 sq. mm earth wire Note: 5 runs of 4.00 SSqmm FRLS PVC insulated copper cable and 1 Run of steel enamelled conduit size 25 mm dia will be measured as one unit length.. including dismantling of old aluminium wiring complete.

380

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M & L for Supplying and fixing 20 A, 240 V, SPN Industrial type socket outlet, with 2 pole and earth, metal enclosed plug top alongwith 20 A "C" curve, SP, MCB, in sheet steel enclosure, on surface or in recess, with chained metal cover for the socket out let and complete with connections, testing and commissioning etc. as required

10

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Supplying and fixing 20 A, 415 V, TPN Industrial type socket outlet, with 4 pole and earth, metal enclosed plug top alongwith 20 A "C" curve, TPMCB, in sheet steel enclosure, on surface or in recess, with chained metal cover for the socket out let and complete with connections, testing and commissioning etc. as required

15

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Dismantling old un-serviceable 2.00 HP electric driven motor with complete accessoires. Design, Supply, install, testing and commissioning of Induction motor not less than 2.00 HP, 3 phase, 50Hz, 415 volts AC, connected by means of MS coupler to suitable speed reduction gear box (worm gear box) and further connected to bevel gear box by MS coupler of suitable length including suitable forward and reverse motor starter and limit switch. The AC induction motor and worm gear box shall be fixed on Suitable MS section frame work either floor mounted or wall mounted as per site condition including provision of manual operation by handle in case of powerfailure etc complete all as specified and directed by Engineer-in-Charge. Note: i) The electric drive / worm gear box shall be so designed / adjusted as to limit the speed of movement of the rolling shutter in either directions to not more than about 10 cm/sec. ii) The design of AC induction motor-2.00 HP and worm gear box shall be designed for lifting capacity not less than 1500 Kgs upto a height of 9.0 meters. ii) The quoted rated includes for AC induction motor-2.00 HP, speed reduction gear box (worm gear box), Connecting rod, MS coupler (02 Nos), motor starter, provn of manual operation with handle, limit switch and necessary fixing arrangements and additional and Altration works required and including masonary work for placing motor and gear box as per site condition alongwith MS frame work.

3

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Dismantling old un-serviceable 3.00 HP electric driven motor with complete accessoires. Design, Supply, install, testing and commissioning of Induction motor not less than 3.00 HP, 3 phase, 50Hz, 415 volts AC, connected by means of MS coupler to suitable speed reduction gear box (worm gear box) and further connected to bevel gear box by MS coupler of suitable length including suitable forward and reverse motor starter and limit switch. The AC induction motor and worm gear box shall be fixed on Suitable MS section frame work either floor mounted or wall mounted as per site condition including provision of manual operation by handle in case of powerfailure etc complete all as specified and directed by Engineer-in-Charge. Note: i) The electric drive / worm gear box shall be so designed / adjusted as to limit the speed of movement of the rolling shutter in either directions to not more than about 10 cm/sec. ii) The design of AC induction motor-3.00 HP and worm gear box shall be designed for lifting capacity not less than 1500 Kgs upto a height of 9.0 meters. ii) The quoted rated includes for AC induction motor-2.00 HP, speed reduction gear box (worm gear box), Connecting rod, MS coupler (02 Nos), motor starter, provn of manual operation with handle, limit switch and necessary fixing arrangements and additional and Altration works required and including masonary work for placing motor and gear box as per site condition alongwith MS frame work.

4

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Taking down cement plaster on wall / ceilng surfaces including racking out joints, hacking for key scrubbing down with water etc to receive new plaster all as specified and directed by the Engineer-in-Charge.

195

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M&L for rendering 10 mm thick on fair faces of brick work or concrete wall surfaces in CM 1:6 finished even and smooth without using extra cement complete all as specified and directed by the Engineer-in-Charge.

65

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M&L for rendering in CM 1:4, 15mm thick on external surfaces of concrete and brick masonry using water proofing compound and finished the surfaces even and smooth without using extra cement all as specified and as directed by Engr-in-charge. (Note:- WPC measured and paid seperately.WPC will be mixed as per manufacturer's instructions).

85

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Supply only integral water proofing compound.

45

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M&L for rendering 5mm thick on fair faces of brick work or concrete ceiling surfaces in CM 1:3 finished even and smooth without using extra cement complete all as specified and directed by the Engineer-in-Charge.

45

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M&L for applying two coat of distemper on new decorated surfaces of walls all as specified and directed by Engineer in charge.

65

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M&L for preparation of new plastered surfaces and applying three coat of white wash on ceiling all as specified and directed by Engineer in charge.

50

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M&L for preparation of new plastered surfaces of wall and applying two coats of exterior weather coat paint including one coat primer all as specified and directed by Engineer in charge.

85

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M&L for preparing old wall surfaces and applying two coat of oil bound distemper all as specified and directed by Engr -in- Charge.

1000

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M&L for applying 1mm thick internal wall care putty complete all as specified and directed by the Engineer-in-Charge.

2450

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M&L for preparation of old decorated surfaces and applying two coat of white wash on walls all as specified and directed by Engineer in charge.

50

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M&L for preparation of old decorated surfaces and applying two coat of white wash on ceiling all as specified and directed by Engineer in charge.

500

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Preparation of old wooden surfaces of any description over 10cm width or girth and applying one coat of synthetic enamel paint all as specified and directed by Engineer in charge.

200

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Preparation of old painted steel surfaces of any description over 10cm width or girth and applying one coat of synthetic enamel paint all as specified and directed by Engineer in charge.

140

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Preparation of old surfaces of walls and applying two coat of exterior weather coat paint complete all as specified and directed by the Engineer-in-Charge.

1300

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Taking down Chowkhats or frames n.exc 1.5 sq. m with shutters (without taking off shutters from the frame) each all as specified and directed by Engineer-in-Charge.

28

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Taking down Chowkhats or frames exc 1.5 sq. m but n exc 4 sq. m with shutters (without taking off shutters from the frame) each all as specified and directed by Engineer-in-Charge.

3

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Supply and fix Anodised aluminium powder coated door shutters, aluminium section weighing 0.55 kg/m including necessary joining cleats, glazing clips, rubber neoprene packing, handles 2 Nos in each door, hinges, anodised aluminium snap beading screws etc. Complete all as specified.

15

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S&F powder coated aluminium window and ventilator shutters, side hung type without sash bars, aluminium sections weighing 0.55 kg/m including necessary joining cleats, glazing clips, rubber packing, anodised aluminium snap beading, screws, anodised aluminium fittings such as peg stays 150mm long (1 no.) hinges type B-21 100mm long (2 no.) suitable handle (1 no.) complete all as specified.

50

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S&F steel windows with side hung shutters including box type hinges with steel handle and steel peg stay, complete with glazing bars, devetailed or welded all as specified and directed by Engineer-in-Charge.

10

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S&F Alumnium powder coated sections made out of hallow/ solid extruded aluminium section (minimum thickness of powder coating 50 micron) for openable windows/sliding windows/ventilators/door shutter with all types of frames with one or more rebates including joining cleats, beads for fixing etc complete all as specified and as directed & approved by Engineer-in-Charge. (glass/wiremesh shall be measured and paid separately).

60

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S&F figured glass 5.0 mm thick fixed with glazing clip, rubber beading /gasket in squares area exc 0.50 Sqm in each pane all as specified and directed by Engineer-in-Charge.

5

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S & F 4.0 mm thick sheet glass ordinary quality and glazing with oil putty/Gasket rubber and cilips in squares n. exc 0.5 sqm each pane all as specified and directed by Engineer-in-Charge.

20

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S & F 4.0 mm thick sheet figured glass and glazing with oil putty/Gasket rubber and cilips in squares n. exc 0.5 sqm each pane all as specified and directed by Engineer-in-Charge.

0.5

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Prelaminated particle board interior grade 9mm thick with decorative choice lamination on both side all as specified and directed by Engineer-in-Charge.

4

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S&F mortice lock 75mm cp brass type 2 livers all as specified and directed.

4

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M&L Door closer hydraulically regulated aluminium body fixed suitable for doors all as specified and directed.

5

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M&L for Securing glass of any description in existing in metal frames glazed with putty / beads & glazing pins/spring clips including removing loose or decayed putty / beads, painting / oiling one coat on rebates, grooves, reputtying and painting / oiling puttied surface to match existing work (New length of frame reputtied shall be measured). Note: The work to be carried out at the height of 10 meter to 15 meter.

50

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M&L for Chipping the cracked / loose spalled concrete on the soffit of slab / beam using proper tools like hammer, chisel etc. and removing the loose particle completely duly cleaning it with wire brush and removing the dust etc. complete until to reach sound good concrete surface and deeping the surface dry and removing the debris and dumping the same at the nominated locations as directed by the Engineer in charge with all lead and lift etc. Complete.Note :- The work shall be carried out in building from ground floor to 5 meter height. b) The rate quoted shall included necessary ladder, safety equipments / accessories required for the work.

8

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M&L cleaning the existing deteriorated reinforcement by sand blasting / mechanical rotary brushes wherever reinforcement is corroded by more than 30% providing extra reinforcement of new cold twisted CRS bars including cutting, bending and strainghtening and placing in position complete in all levels and if necessary welding the new bars with the exg. Rods by over lapping with all lead and lift etc. Complete and as directed by the Engineer in charge. Note :- The work shall be carried out in building from ground floor to 5 meter height. b) The rate quoted shall included necessary ladder, safety equipments / accessories required for the work.

25

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Removing the loose particles rust / mild scale deposits completely duly cleaning it with wire brush / crush sheet etc. and removing the dust etc complete over the old concrete surface and supply of zinc rich epoxy primer NITOZINC PRIMER and mixing mechanically untill it is homogenous with all lead and lift etc. complete and as directed by the Engineer in charge. Note :- The work shall be carried out in building from ground floor to 5 meter height. b) The rate quoted shall included necessary ladder, safety equipments / accessories required for the work.

2

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Apply one coat of rust remover chemicals such as feovert from Krishna conchom/ Rust remover from Dr Fixit/ shali Rustoff from STP/on steel surface including all lead and lift etc completed all as directed by Engineer in Charge. Note :- The work shall be carried out in building from ground floor to 15 meter height. b) The rate quoted shall included necessary ladder, safety equipments / accessories required for the work.

1

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Repair to slab & beam using structural grade ready mised epoxy mortar such as EPCO-KP-HP-350 Krishna Conchom / Epoxy repair mortar from Dr Fixit / Nitobond AR & RenderocS2 of FOSROC. After surface preparation the substrate should be throughly soaked with water (any excess being removed) Prior to applying one coat of Nitobond SBR and scrbbing it well into the surface. Renderoc S2 can be applied as soon as the Nitobond AR become tracky. Place about 2.75 litres of drinking quality water in the mixer and, add the supplied liquid polymer part and mix with the machine in operation, add Renderoc S2 powder and mix for 2 to 3 minutes apply the mixed Renderoc S2 to the prepared substrate with a gloved hand or trowel. First work a mini layer of the mortar on to the layer. Thoroughly compact the mortar on to primed substrate. Where thicker sections are required, the surface of the intermediate layer should be scratch keyed and primed with Nitobond AR. Repriming with Nitobond AR and further application of Renderoc S2 may proceed as soon as this layer has set. Renderoc S2 is finished by strking off with a straight edge and closing with a steel float. Applying one coat of acrylic curing membrance NITOBOND AR mixed with water in the ratio 1:1 with all lead and lift etc, complete and as directed by the Engineer-in-Charge.Note :- The work shall be carried out in building from ground floor to 5 meter height. b) The rate quoted shall included necessary ladder, formwork safety equipments / accessories required for the work.

8

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Demolition of cement concrete in floors / roof surfaces including removal of old tar felt, plastering, concrete mugs, tiles etc up to the original RCC roof level all as specified and directed by Engineer-in-Charge.

15

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M&L for PCC 1:2:4 TYPE B0 using 12.5 mm graded aggregate (with mixing 2% WPC by weight of cement) on roof as levelling course, kerbs or mud stops, rounded or chamfered on edgescomplete all as specified and directed by Engr-in-Charge. Note:- WPC Shall be measured and paid seperately.

15

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Water proofing treatment with water base polyurethane modified dispersion shall be carried out all as specified as under: - (a) Mechanical cleaning of surface to make it free from any bituminous residue / dirt. Oil and greese etc all as directed by GE / Engineer-in-Charge. (b) Cracks treatment by cutting open cracks and cleaning it from dirt loose materials etc and filling with polyurethane based sealant with and including application of PU based primer all as directed by GE / Engineer-in-Charge. (c) Applying water based polyurethane modified dispersion (single component cold applied, non toxic, VOC complaint) in 03 coats including 01 coat of primer of same material after dilution of water at 50% or specific primer matching same material as per manufacturer specification and as directed by GE / Engineer-in-Charge. Properties of polyurethane based chemical shall be as follows: - (i) Highly elastic (ii) UV resistance (iii) Adhesion to concrete 1N/Sqmm. (iv) Tensile strength - not less than 2.0N/Sq.mm for free film. (v) Elongation - not less than 300%. (vi) Solid content by weight - not less than 60%. (vii) Air / water perimeability BSEN 12390 at 5 bar - 72 hours should be NIL and minimum dry film thickness of water proofing membrane must be 1.0mm. (viii) Accelarated weathering (ASTM 453): Pass 1000 hours. (ix) Reaction to fire - non inflammable. Note: (i) To be applied by the manufacturer's authorized applicator only. Contractor has to provide manufacturer's test certificate for the above mentioned technical parameters and purchase Vrs. (ii) Removal of existing treatment to be paid separately. (iii) Roof top to be ensured to avoid water ponding. (iv) For accessible terrace and inaccessible terrace, 300mm height of vertical surface / parapet wall to be treated with same specification of slab. Make: Bostik, Berger, Fosroc, or any other make approved by E-in-C's Branch for PU based water proofing treatment.

300

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Supply only Calcium hypo chlorite Granules packing size ne less than 45Kg , 65-95 concentration complete all as specifed and directed.

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