Madras Fertilizers Limited Tender

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Madras Fertilizers Limited - MFL Tender

Services

Civil And Construction

Pipe Line Project

Eprocure

Chennai, Tamil Nadu

Opening Date1 Mar 2023

Closing Date30 Mar 2023

Tender AmountRefer Documents

Notes

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Costs

EMD
₹ 4,46,000
Document Cost
Refer Documents
Tender Fee
Refer Documents

Description

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Contact

Tender Id
2023_MFL_743244_1
Bid Award Id
View
Tender No
ESER/MAINT/IP/FABRICATION /300323/016 DT. 01.03.23
Tender Authority
Madras Fertilizers Limited View
Purchaser Address
-
Website
http://http://madrasfert.co.in/

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Documents

Download All

Tender Notice-13.4 MBTendernotice_1.pdf

NIT

BOQ-1806.9 kBBOQ_781471.xls

PRICE BID

Document-254.1 kBTECHNICAL.pdf

TECHNICAL

Document-148.7 kBTender_Detail_2023...Tender_Detail_2023_MFL_743244_1.html

Report Missing Document

BOQ Items

DO_NOT_SHOW

Quantity-

Rate-

Amount -

View all details for FREE

Fabrication above 1001 kgs to 5000 Kgs *

Quantity-

Rate-

Amount 8038.8

Erection above 1001 kgs. to 5000 kgs.*

Quantity-

Rate-

Amount 5011.2

Fabrication above 5000 kgs *

Quantity-

Rate-

Amount 6994.8

Erection above 5000 kgs. *

Quantity-

Rate-

Amount 5011.2

DISMANTLING - INCLUDES CUTTING OF BOLTS AND OTHER NECESSARY THINGS

Quantity-

Rate-

Amount -

Structurals – Rate per tonne

Quantity-

Rate-

Amount 3132

Gratings – Rate per sq.m

Quantity-

Rate-

Amount 76.98

Hand rails – Rate per RM #

Quantity-

Rate-

Amount 76.98

REMOVING & FIXING ONLY

Quantity-

Rate-

Amount -

Gratings – Rate per Sq.m.

Quantity-

Rate-

Amount 133.52

Hand rails – Rate per RM(includes Top, Middle, Toe piece) #

Quantity-

Rate-

Amount 133.52

Step Grill (i) 750mm

Quantity-

Rate-

Amount 37.29

Step Grill (ii) 980mm

Quantity-

Rate-

Amount 42.1

Step Grill (iii) 1080mm

Quantity-

Rate-

Amount 45.71

FIXING ONLY

Quantity-

Rate-

Amount -

Gratings – Rate per Sq.m.

Quantity-

Rate-

Amount 92.62

Hand rails – Rate per RM (includes Top, Middle, Toe piece) #

Quantity-

Rate-

Amount 92.62

Step Grill (i) 750mm

Quantity-

Rate-

Amount 26.45

Step Grill (ii) 980mm

Quantity-

Rate-

Amount 30.07

Step Grill (iii) 1080mm

Quantity-

Rate-

Amount 32.48

PIPES AND FITTINGS (Pipes upto Sch.40)

Quantity-

Rate-

Amount -

Erection of pipes – Carbon Steel

Quantity-

Rate-

Amount 39.69

Erection of pipes – Stainless Steel

Quantity-

Rate-

Amount 52.93

Welding– Carbon Steel

Quantity-

Rate-

Amount 68.56

Welding – Stainless Steel

Quantity-

Rate-

Amount 114.84

PIPES AND FITTINGS (Pipes of Sch.80)

Quantity-

Rate-

Amount -

Erection of pipes – Carbon Steel

Quantity-

Rate-

Amount 42.1

Erection of pipes – Stainless Steel

Quantity-

Rate-

Amount 56.54

Welding– Carbon Steel

Quantity-

Rate-

Amount 73.38

Welding – Stainless Steel

Quantity-

Rate-

Amount 150.36

PIPES AND FITTINGS (Pipes of Sch.40 – X-Ray quality welding)

Quantity-

Rate-

Amount -

Welding– Carbon Steel

Quantity-

Rate-

Amount 85.4

Welding – Stainless Steel

Quantity-

Rate-

Amount 175.62

PIPES AND FITTINGS (Pipes of Sch.80 – X-Ray quality welding)

Quantity-

Rate-

Amount -

Welding– Carbon Steel

Quantity-

Rate-

Amount 92.62

Welding – Stainless Steel

Quantity-

Rate-

Amount 190.06

PIPES AND FITTINGS (Pipes of Sch.160)

Quantity-

Rate-

Amount -

Erection of pipes – Carbon Steel

Quantity-

Rate-

Amount 78.3

Erection of pipes – Stainless Steel

Quantity-

Rate-

Amount 83.52

PIPES AND FITTINGS (Pipes of Sch.160 – X-Ray quality welding)

Quantity-

Rate-

Amount -

Welding– Carbon Steel

Quantity-

Rate-

Amount 198.49

Welding – Stainless Steel

Quantity-

Rate-

Amount 210.5

PIPES AND FITTINGS (Pipes of Sch.40 – X-Ray quality welding. Root TIG welding to be done)

Quantity-

Rate-

Amount -

Welding– Carbon Steel

Quantity-

Rate-

Amount 130.5

Welding – Stainless Steel

Quantity-

Rate-

Amount 261

PIPES AND FITTINGS (Pipes of Sch.80 – X-Ray quality welding. Root TIG welding to be done)

Quantity-

Rate-

Amount -

Welding– Carbon Steel

Quantity-

Rate-

Amount 208.8

Welding – Stainless Steel

Quantity-

Rate-

Amount 334.08

PIPES AND FITTINGS (Pipes of Sch.160 – X-Ray quality welding. Root TIG welding to be done)

Quantity-

Rate-

Amount -

Welding– Carbon Steel

Quantity-

Rate-

Amount 313.2

Welding – Stainless Steel

Quantity-

Rate-

Amount 365.4

FULL FILLET WELDING

Quantity-

Rate-

Amount -

For Plates only up to 8mm thk Carbon Steel

Quantity-

Rate-

Amount 192.46

Slip Blind:

Quantity-

Rate-

Amount -

Upto 10mm thick

Quantity-

Rate-

Amount 42.1

Above 10mm thick

Quantity-

Rate-

Amount 51.85

Flanges without machining – upto 10mm thickness

Quantity-

Rate-

Amount 49.32

Flanges without machining – above 10mm thickness

Quantity-

Rate-

Amount 63.75

FITTINGS:

Quantity-

Rate-

Amount -

Mitre Elbow

Quantity-

Rate-

Amount 139.53

Reducer (quote for higher dia)

Quantity-

Rate-

Amount 90.22

Tee

Quantity-

Rate-

Amount 73.38

Clamp (150 mm width)

Quantity-

Rate-

Amount 54.13

Fabrication of Heat Bend

Quantity-

Rate-

Amount -

½” Size

Quantity-

Rate-

Amount 31.28

¾” Size

Quantity-

Rate-

Amount 37.29

Fabrication of Heat Bend

Quantity-

Rate-

Amount 39.69

Erection of Valves (Flanged) (Not Applicable in Case of Piping renewal beyond 5mtrs of length)

Quantity-

Rate-

Amount -

Valves A (150 PSI rating)

Quantity-

Rate-

Amount 162.39

Valves B (300 PSI rating)

Quantity-

Rate-

Amount 204.49

Valves C (600 PSI rating)

Quantity-

Rate-

Amount 240.58

Elevators : Top and Bottom Sprocket reconditioning

Quantity-

Rate-

Amount -

Product Elevator

Quantity-

Rate-

Amount 1276.27

Primary, Secondary, Urea and RMTE Elevators

Quantity-

Rate-

Amount 2367.29

Primary, Secondary, Urea and RMTE bucket chain shortening

Quantity-

Rate-

Amount 821.58

Product Elevator chain shortening

Quantity-

Rate-

Amount 614.68

Removing Buckets from Old Chains by Gas Cutting :

Quantity-

Rate-

Amount -

Product Elevator

Quantity-

Rate-

Amount 20.88

Primary, Secondary, Urea and RMTE Elevators

Quantity-

Rate-

Amount 31.32

Renewal of Loose bolts (bucket)

Quantity-

Rate-

Amount 15.66

Bucket Assembling in Length of 10 Buckets

Quantity-

Rate-

Amount -

Product Elevator (Single Chain)

Quantity-

Rate-

Amount 365.4

Primary, Secondary, Urea and RMTE Elevators (Double Chain)

Quantity-

Rate-

Amount 626.4

Renewal of Buckets including bolts

Quantity-

Rate-

Amount -

Primary, Secondary, Urea and RMTE Elevators

Quantity-

Rate-

Amount 187.92

Product Elevator

Quantity-

Rate-

Amount 125.28

Antisway Assembly, fabrication & fixing at site for all elevators in A, B & C Trains inclusive of welding, dismantling,& opening and boxing up of doors.

Quantity-

Rate-

Amount 1879.2

Casing repairs all elevators, Fines Conveyor & SDF with 8mm Plate

Quantity-

Rate-

Amount 614.68

Renewal of Top Hood (Dismantling, Fabrication and Erection at site)

Quantity-

Rate-

Amount -

Product Elevator with 8mm plate (D + F + E)

Quantity-

Rate-

Amount 4176

Primary, Secondary, Urea & RMTE Elevators with 8mm plate (D + F + E)

Quantity-

Rate-

Amount 7830

Fabrication and Fixing up of coupling guard at site

Quantity-

Rate-

Amount -

Product Elevator, Pumps & Conveyors

Quantity-

Rate-

Amount 262.23

Primary, Secondary, Urea & RMTE Elevators

Quantity-

Rate-

Amount 465.52

Renewal of Chain Guards

Quantity-

Rate-

Amount -

Product Elevator (D + F + E)

Quantity-

Rate-

Amount 2088

Primary, Secondary, Urea & RMTE Elevators (D + F + E)

Quantity-

Rate-

Amount 4176

O.S.P Guard (Mesh type) (D+F+E)

Quantity-

Rate-

Amount 1152.37

Renewal of Take-up Frame

Quantity-

Rate-

Amount -

Product Elevator

Quantity-

Rate-

Amount 1670.4

Primary, Secondary, Urea & RMTE Elevators

Quantity-

Rate-

Amount 2088

Changing Head Sprocket of Product Elevators including removal and re-fixing of top hood and drive chain guards by delinking the bucket chain.

Quantity-

Rate-

Amount 5220

Changing of head sprocket assembly of Primary, Secondary, Urea, RMTE Elevators including removal and re-fixing of top hood and drive chain guards by delinking the bucket chain.

Quantity-

Rate-

Amount 9396

To inspect Antisway including opening and boxing up of doors.

Quantity-

Rate-

Amount 288.7

Screen Drag Feeder & Fines Conveyor

Quantity-

Rate-

Amount -

Reconditioning of Sprockets

Quantity-

Rate-

Amount 1388.14

Reconditioning of flights and repairs (Straightening, welding, etc.)

Quantity-

Rate-

Amount 50.52

Converting brackets from fines to SDF type

Quantity-

Rate-

Amount 95.04

Fabrication of modified SDF brackets

Quantity-

Rate-

Amount 259.82

Take–up frame fabrication

Quantity-

Rate-

Amount 1252.8

Shortening of Fines conveyor and SDF flight chain

Quantity-

Rate-

Amount 1566

Guide Details

Quantity-

Rate-

Amount -

Drilling bolt holes and welding stiffeners

Quantity-

Rate-

Amount 79.39

Fixing at Site

Quantity-

Rate-

Amount 98.64

Removal of old guide rail

Quantity-

Rate-

Amount 64.96

All of the above 3 jobs put together

Quantity-

Rate-

Amount 339.3

Flight replacement

Quantity-

Rate-

Amount 208.8

Bolts replacement

Quantity-

Rate-

Amount 16.7

Bracket renewal

Quantity-

Rate-

Amount 156.6

Renewal of Tensioning rod

Quantity-

Rate-

Amount 408.99

Flight chain tensioning

Quantity-

Rate-

Amount 233.37

Renewal of tail sprocket bearing

Quantity-

Rate-

Amount 783

Fines conveyor / SDF head sprocket renewal including hood / doors removal and re-fixing.

Quantity-

Rate-

Amount 4698

Fines conveyor / SDF tail sprocket renewal including removing and re-fixing of hood / doors and tensioning the take up.

Quantity-

Rate-

Amount 2296.8

Wear Plate by Stitch welding

Quantity-

Rate-

Amount -

Fixing wear plate (by stitch welding) including removal of old one on the guide rail

Quantity-

Rate-

Amount 49.32

Oversize Pulverizer (R/C of Flail Chain by Cutting & Welding)

Quantity-

Rate-

Amount -

Units of 5 Links

Quantity-

Rate-

Amount 16.84

OSP rotor renewal

Quantity-

Rate-

Amount 932.24

Diverter renewal

Quantity-

Rate-

Amount 769.85

Flail chain diverter

Quantity-

Rate-

Amount 408.99

Butterfly damper – renewal

Quantity-

Rate-

Amount 1077.79

Fab & Installation of Doors & Frames in all places 8mm / 6mm

Quantity-

Rate-

Amount -

Frame including welding $

Quantity-

Rate-

Amount 198.49

Door with handle and hinges

Quantity-

Rate-

Amount 408.99

Dryer

Quantity-

Rate-

Amount -

Seal replacement

Quantity-

Rate-

Amount 208.8

Knocker chain welding – renewal

Quantity-

Rate-

Amount 156.6

Retension ring with stiffeners renewal

Quantity-

Rate-

Amount 3393

Coupling guard fab & installation with 8mm plate

Quantity-

Rate-

Amount 463.12

Trunnion guard fab & installation with 8mm plate

Quantity-

Rate-

Amount 619.49

Spiral flight renewal (D+F+E) including welding on both sides.

Quantity-

Rate-

Amount 495.9

Lifting flight renewal (D+F+E) including welding on both sides.

Quantity-

Rate-

Amount 339.3

Grizzly bar renewal (D+F+E)

Quantity-

Rate-

Amount 208.8

Cooler

Quantity-

Rate-

Amount -

Seal Replacement

Quantity-

Rate-

Amount 49.32

Retention ring renewal

Quantity-

Rate-

Amount 2056.95

Fabrication & installation of coupling guards – 8mm

Quantity-

Rate-

Amount 458.31

Fab & installation of Trunnion roller guards at site

Quantity-

Rate-

Amount 384.92

Conveyors

Quantity-

Rate-

Amount -

Fabrication of Gearbox and motor base and fixing the same

Quantity-

Rate-

Amount 2349

Renewal of CFC, Feeders & Filler transfer conveyor belts with renewal of roller, frames& drums

Quantity-

Rate-

Amount 2316.77

Renewal of Head drums / Gravity take up drum including bearings

Quantity-

Rate-

Amount 1461.6

Renewal of tail drum / snub drum including bearings

Quantity-

Rate-

Amount 1044

Conveyor tension take up renewal

Quantity-

Rate-

Amount 334.4

Conveyor tensioning & off centre adjusting

Quantity-

Rate-

Amount 198.49

Conveyor tail drum bearings & head drum free end bearing renewal

Quantity-

Rate-

Amount 417.6

Snub drum bearing renewal

Quantity-

Rate-

Amount 261

Conveyor head drum sprocket side bearing renewal

Quantity-

Rate-

Amount 678.6

Troughing idler frame fabrication

Quantity-

Rate-

Amount 247.79

Return Idler bracket fabrication & fixing

Quantity-

Rate-

Amount 54.13

Self-aligning idler frame fabrication

Quantity-

Rate-

Amount 583.41

Fabrication & fixing of ploughs

Quantity-

Rate-

Amount 1566

Fabrication & fixing of coupling guard

Quantity-

Rate-

Amount 163.59

Fab & fixing of chain guard

Quantity-

Rate-

Amount 1879.2

Fab & fixing of skirt box complete

Quantity-

Rate-

Amount 2610

Head & tail pulley guard fab & fixing

Quantity-

Rate-

Amount 1226.95

Renewal of skirt rubber complete per conveyor

Quantity-

Rate-

Amount 408.99

Renewal of troughing idler frame

Quantity-

Rate-

Amount 121.49

Replacing of conveyor belt including renewal of all types of rollers, frames & drums, removing and re-fixing of deck plates, chain guard ,load cell etc.

Quantity-

Rate-

Amount -

For all conveyors (except the conveyors mentioned in the Sl No. 10, of Note in the BOQ)

Quantity-

Rate-

Amount 334.08

Renewal of carrying rollers / return rollers

Quantity-

Rate-

Amount 73.08

Renewal of bag guide pipe.

Quantity-

Rate-

Amount 28.87

Fab & fixing of reverse troughing idler

Quantity-

Rate-

Amount 322.38

0-401 Conveyor (UREA)

Quantity-

Rate-

Amount -

0 – 401 skirt rubber renewal including frame (for all lengths of rubber)

Quantity-

Rate-

Amount 360.87

Dislocated Grizzly lifting and positioning including necessary dismantling, fabrication and erection of structures and removing & refixing of skirt rubber

Quantity-

Rate-

Amount 7809.12

Miscellaneous (Urea)

Quantity-

Rate-

Amount -

PT fan expansion bellow renewal including cutting & fixing of bolts.

Quantity-

Rate-

Amount 3967.2

PT fan cushy spring renewal

Quantity-

Rate-

Amount 360.87

Fabrication & Fixing of Belt guard

Quantity-

Rate-

Amount -

Belt guard for pumps

Quantity-

Rate-

Amount 469.12

Quench air fan belt guard (D+F+E)

Quantity-

Rate-

Amount 354.86

Blunger

Quantity-

Rate-

Amount -

Blunger paddle hard facing at site

Quantity-

Rate-

Amount 81.8

Blunger paddle changing at site

Quantity-

Rate-

Amount 72.17

Screen Room

Quantity-

Rate-

Amount -

Vibrator spring renewal

Quantity-

Rate-

Amount 187.92

Screen mesh renewal

Quantity-

Rate-

Amount 939.6

Vibrator bolts renewal

Quantity-

Rate-

Amount 104.4

I-Bracket renewal

Quantity-

Rate-

Amount 365.4

Vibrator unit renewal in full

Quantity-

Rate-

Amount 939.6

Vibrator motor renewal

Quantity-

Rate-

Amount 313.2

Screen damper renewals

Quantity-

Rate-

Amount 1252.8

Renewal of Lines

Quantity-

Rate-

Amount -

Dismantling &re-fixing of slurry line

Quantity-

Rate-

Amount 408.99

Dismantling &re-fixing of jump over lines

Quantity-

Rate-

Amount 203.29

Renewal of acid unloading hose

Quantity-

Rate-

Amount 203.29

Renewal of air hose

Quantity-

Rate-

Amount 144.35

Renewal of acid line

Quantity-

Rate-

Amount 240.58

Choke removing by flame heating

Quantity-

Rate-

Amount 203.29

Flame heating for 1 hour

Quantity-

Rate-

Amount 203.29

Flame heating above 1 hour

Quantity-

Rate-

Amount 120.29

Clamp fab & arresting pipe line leak

Quantity-

Rate-

Amount 153.97

Fans : Rigging & Fab works connected with rotor renewal including removal and re-fixing of quadrant, jack bolts welding if necessary decoupling & coupling or removal and re-fixing of V belts & guards

Quantity-

Rate-

Amount -

Dryer Fan

Quantity-

Rate-

Amount 1635.94

Fumes Fan

Quantity-

Rate-

Amount 1094.63

Primary Air Blower

Quantity-

Rate-

Amount 1094.63

Dust Fan & Cooler Fan

Quantity-

Rate-

Amount 2105.06

Quench Air Fan

Quantity-

Rate-

Amount 2971.15

Motor of Fans : Shifting of new and damaged motor from shop to plant & back and renewal of motor including decoupling and coupling or removal and re-fixing of V-Belts and guards

Quantity-

Rate-

Amount -

Dryer Fan Motor

Quantity-

Rate-

Amount 1635.94

Fumes Fan Motor

Quantity-

Rate-

Amount 817.96

Primary Air Blower Motor

Quantity-

Rate-

Amount 817.96

Dust Fan motor

Quantity-

Rate-

Amount 1732.16

Cooler Fan Motor

Quantity-

Rate-

Amount 2105.06

Quench Air fan motor

Quantity-

Rate-

Amount 1178.83

Miscellaneous

Quantity-

Rate-

Amount -

To renew head sprocket assembly by delinking bucket chain, including hood removal and re-fixing

Quantity-

Rate-

Amount 5011.2

To renew segment, in situ without disturbing the bucket chain including hood removal and re-fixing.

Quantity-

Rate-

Amount 4176

To renew segment bolts upto 4 nos.

Quantity-

Rate-

Amount 835.2

To renew segment bolts above 4 nos.

Quantity-

Rate-

Amount 208.8

To renew Primary & Sec Ele. Bkt chain link plate broken / shearing including takeup lifting

Quantity-

Rate-

Amount 626.4

To change Elevator Bucket Chain (Feeding into the casing)

Quantity-

Rate-

Amount -

Primary, Secondary, RMTE & Urea Elevator chains

Quantity-

Rate-

Amount 730.8

To renew product elevator bucket chains

Quantity-

Rate-

Amount 574.2

To renew & weld elevator bottom spkt shaft end collar

Quantity-

Rate-

Amount 173.22

To open and box up elevator antisway door

Quantity-

Rate-

Amount 313.2

To re-fix bottom spkt of product elevator

Quantity-

Rate-

Amount 743.39

To check up Fines/SDF loose/missing bolt (during short shutdown)

Quantity-

Rate-

Amount 234.9

To check up and tack weld fines & SDF flight new chain. Also checkup brkt bolts (per length 10 feet)

Quantity-

Rate-

Amount 123.9

To remove entangled/ hanged flights from SDF and Fines Conveyor /blunger

Quantity-

Rate-

Amount 446.28

To fab & erect spring take up housing for SDF

Quantity-

Rate-

Amount 2088

To renew OSP flail chain in location

Quantity-

Rate-

Amount 904.57

To make 5 flail chain for OSP from used chain

Quantity-

Rate-

Amount 12.03

To fab and erect chute vib. Base with vib assembly

Quantity-

Rate-

Amount 1827

To renew chute vib

Quantity-

Rate-

Amount 522

To replace Bin vib

Quantity-

Rate-

Amount 678.6

To fabricate & erect chute vib. Guard

Quantity-

Rate-

Amount 297.11

To fix chain with wedge for inspection doors

Quantity-

Rate-

Amount 98.64

To fab & erect OSP door hinges out of 1” thick plate with supporting gussets

Quantity-

Rate-

Amount 433.04

To repair dryer tyre supporting pad crack

Quantity-

Rate-

Amount 626.4

To weld dryer tyre supporting end bar D+ F+E

Quantity-

Rate-

Amount 887.4

To fix dryer knocker chain at shell(Joining two lengths)

Quantity-

Rate-

Amount 261

To fab and weld dryer lifter flight gusset

Quantity-

Rate-

Amount 167.04

To fab dryer knocker chain clamp from 1” dia rod & weld in either side

Quantity-

Rate-

Amount 147.96

To fab and erect dryer grizzly bar from 1” thick plate with V notch (D+F+ E)

Quantity-

Rate-

Amount 522

To repair dryer shell crack under the Girth Gear

Quantity-

Rate-

Amount 495.6

To repair The crack through and through

Quantity-

Rate-

Amount 1437.45

To repair the crack if it is not through and through

Quantity-

Rate-

Amount 781.87

Prod. Cooler& Dryer air seal (modified) rubber renewal

Quantity-

Rate-

Amount 74.58

To remove and fix Conveyor drive chain guard

Quantity-

Rate-

Amount 396.95

To remove and fix drum guards

Quantity-

Rate-

Amount 396.95

To fabricate & erect guide roller bracket

Quantity-

Rate-

Amount 74.58

To adjust of skirt box rubber

Quantity-

Rate-

Amount 198.49

To erect belt con. External scrappers

Quantity-

Rate-

Amount 469.8

To fabricate belt con. External scrappers

Quantity-

Rate-

Amount 719.33

To repair BCC Slat chain

Quantity-

Rate-

Amount 2056.95

To fab & erect Guide rail/wear plate

Quantity-

Rate-

Amount 1263.04

To assemble BCC slat chain with slats

Quantity-

Rate-

Amount 487.17

To remove & fix gravity take up support cross channel / ISMB endless belt renewal

Quantity-

Rate-

Amount 256.21

To remove & fix Feeders D/Chain guard

Quantity-

Rate-

Amount 198.49

To reposition BCC Discharge Plate

Quantity-

Rate-

Amount 300.72

To fab & erect bag guide plates (SS)

Quantity-

Rate-

Amount 655.58

To reposition / alter diverter suitable to bags direction

Quantity-

Rate-

Amount 507.62

To reposition through con. Discharge chutes.

Quantity-

Rate-

Amount 496.8

To reposition of derailed carriage/ tripper

Quantity-

Rate-

Amount 769.85

To fabricate replaceable bolt with base for dryer trunnion changing

Quantity-

Rate-

Amount 1263.04

To fabricate and fix jack bolts in Head drums and small gear boxes

Quantity-

Rate-

Amount 74.58

To fix coupling guard – Conveyor, OSP etc.,

Quantity-

Rate-

Amount 98.64

To fab of tension brkt for screen mesh

Quantity-

Rate-

Amount 719.33

To fab screen mesh center strip

Quantity-

Rate-

Amount 61.36

To patch up screen mesh end

Quantity-

Rate-

Amount 98.64

To fab screen mesh I bracket

Quantity-

Rate-

Amount 322.38

To fab and erect Pan Feeder gate

Quantity-

Rate-

Amount 755.42

To fab Pan Feeder `J’ hooks

Quantity-

Rate-

Amount 128.71

To replace `J’ hooks with springs

Quantity-

Rate-

Amount 153.97

To change diaphragm valve 50, 65, 80 & 100 mm

Quantity-

Rate-

Amount 128.71

To change diaphragm valve 250 mm

Quantity-

Rate-

Amount 384.92

To remove & fix blind flanges upto 1” after clearing the choke

Quantity-

Rate-

Amount 93.82

To adjust con off center by providing weights at gravity take up

Quantity-

Rate-

Amount 376.51

To box up man hole clean out door with gaskets in Dust & Scrubber system

Quantity-

Rate-

Amount 149.16

To fab & erect cyclone poking pipes with cover along with chain upto 1-1/2” dia

Quantity-

Rate-

Amount 396.95

To provide safety chains to chute vib.

Quantity-

Rate-

Amount 99.84

To fab and erect Raw material bins vortex plate

Quantity-

Rate-

Amount 1288.31

To fabricate and erect Trickle valve, casing (Complete)

Quantity-

Rate-

Amount 2965.13

Effluent tank : To fix Tank mesh frames and repair / replace old mesh/change with an clean out door and erect

Quantity-

Rate-

Amount 2441.87

To remove effluent tank mesh with frame assembly and fix after cleaning

Quantity-

Rate-

Amount 890.14

To fix permanent magnet at pan feeder

Quantity-

Rate-

Amount 1425.44

To remove & fix choked ring headers, after cleaning (Complete)

Quantity-

Rate-

Amount 769.85

To fabricate & erect surge bin SS Square chute for IBM

Quantity-

Rate-

Amount 866.08

To replace Motors jack bolts for drive belts tensioning

Quantity-

Rate-

Amount 297.11

To renew Fan Expansion joint rubber with clamp in NPK plant

Quantity-

Rate-

Amount 892.55

To inspect Elevator Chain 6859/6856m by opening boot door per side of double strand chain.

Quantity-

Rate-

Amount 208.1

To fabricate and weld handle

Quantity-

Rate-

Amount 67.36

To fabricate and weld lock rod

Quantity-

Rate-

Amount 32.48

To fix missing collar pin on Elevator chain

Quantity-

Rate-

Amount 104.4

To replace 6859 Takeup assembly including bucket removal &re-fixing, delinking and linking of chain, take up block sleeve replacement, side door & take up frame removal and re-fixing.

Quantity-

Rate-

Amount 3435.46

Renewal of broken pin / link in 6859/6856M chain

Quantity-

Rate-

Amount 261

Dryer tyre pad cutting and removal

Quantity-

Rate-

Amount 469.12

Dryer new pad fixing & full welding with shell and end bar welding

Quantity-

Rate-

Amount 878.11

Dryer/Product cooler air seal clamp removal &re-fixing

Quantity-

Rate-

Amount 469.12

Dryer / Product cooler tyre pad end bar welding

Quantity-

Rate-

Amount 111.88

Urea evaporator shell crack repair and welding

Quantity-

Rate-

Amount 246.59

Girth Gear splice bolt replacement in product cooler and coating drum

Quantity-

Rate-

Amount 79.39

Removal & replacing rubber shell in pan feeder

Quantity-

Rate-

Amount 396.95

Worn out area metal filling in 6859/6856m/698A chain

Quantity-

Rate-

Amount 149.16

698A head and tail sprocket segment renewal (removal of old sprocket by delinking the chain) – one set of 3 nos.

Quantity-

Rate-

Amount 805.94

Spiral plate / lifter flight full welding on both sides of dryer

Quantity-

Rate-

Amount 469.12

Gravity take up unit lifting & positioning

Quantity-

Rate-

Amount 445.08

Take up assy. lifting and positioning in 6859/6856M chain

Quantity-

Rate-

Amount 469.12

Dryer bracket welding

Quantity-

Rate-

Amount 469.12

Bolt cutting ½” to 1”

Quantity-

Rate-

Amount 24.06

Bolt cutting above 1”

Quantity-

Rate-

Amount 37.29

Dryer long stud removal and re-fixing. Tightening the nuts with link plate (2 nos.,) and short stud fixing (2 nos.)

Quantity-

Rate-

Amount 469.12

FC/SDF head sprocket assy. renewal including hood or doors removing and re-fixing.

Quantity-

Rate-

Amount 811.96

Conveyor belt reversing including removal of head/tail drum, frame, rollers, deck plate removal &re-fixing and off center adjusting

Quantity-

Rate-

Amount 276.66

FC/SDF front/rear door removal and re-fixing

Quantity-

Rate-

Amount 153.97

OSP/fan bearing inner race cutting

Quantity-

Rate-

Amount 153.97

FC/SDF bracket bolt renewal

Quantity-

Rate-

Amount 79.39

Man Power

Quantity-

Rate-

Amount -

Fabricator-Normal duty

Quantity-

Rate-

Amount 929.84

Welder -Normal duty

Quantity-

Rate-

Amount 929.84

Helper to Welder / Fabricator - Normal Duty

Quantity-

Rate-

Amount 582.2

PAT jobs

Quantity-

Rate-

Amount -

Sump Pump Renewal/Removal and Re-fixing

Quantity-

Rate-

Amount 3141.89

Acid Transfer Pump Renewal/Removal and Re-fixing

Quantity-

Rate-

Amount 1346.52

Booster Pump Renewal/Removal and Re-fixing

Quantity-

Rate-

Amount 673.27

12 Inch dummy removal and Re-fixing

Quantity-

Rate-

Amount 448.84

Upto 6 Inch dummy removal and Re-fixing

Quantity-

Rate-

Amount 224.43

Concrete Slab removal or fixing job in dock line area

Quantity-

Rate-

Amount 201.98

12 Inch Spool Piece removal and Refixing

Quantity-

Rate-

Amount 1252.8

6 Inch Spool Piece removal and Refixing

Quantity-

Rate-

Amount 359.07

12 inch Fig – 8 Blind removal and fixing

Quantity-

Rate-

Amount 897.68

Underground dock line 12” pipe repair job including pipe renewal, shifting, pressure testing, welding and again shifting back and fixing and final pressure testing

Quantity-

Rate-

Amount 2019.79

Material loading and unloading at PAT

Quantity-

Rate-

Amount 1705.59

Underground 12” pipe area trench cleaning including hard soil, unwanted materials and refilling after pipe repair job

Quantity-

Rate-

Amount 1077.22

Upto 6 inch line choke cleaning, Pipe removal and re-fixing

Quantity-

Rate-

Amount 190.54

Gasket renewal – 12 inch

Quantity-

Rate-

Amount 522

Gasket renewal – upto 6 inch

Quantity-

Rate-

Amount 179.54

FABRICATION :

Quantity-

Rate-

Amount -

Fabrication and erection charges for essentially Plate Items such as vessels, tanks, elevator casings, etc., predominantly with plates of any thickness.

Quantity-

Rate-

Amount 19053.82

Fabrication and erection charges of essentially structural items like towers, pipe racks, etc., predominantly involving larger sections of structural items.

Quantity-

Rate-

Amount 17171.29

Bending and rolling of plates (including transport)

Quantity-

Rate-

Amount 10717.78

Fabrication and erection charges of eccentric Cones, reducers etc.

Quantity-

Rate-

Amount 13099.51

Bending and rolling of angles, channels etc. (including transport)

Quantity-

Rate-

Amount 14290.37

346 More

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