IREL India Limited Tender

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IREL India Limited Tender

Works
Electrical and Electronics
Eprocure
Opening Date23 Jul 2024
Closing Date29 Jul 2024
Tender Amount₹ 93,16,965 
Notes
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Costs

Description

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Documents
Annual Maintenance Contract for the maintenance and upkeep of equipments.
Annual Maintenance Contract for the maintenance and upkeeping of equipments
Annual Maintenance Contract for the maintenance and upkeeping of equipments
Report Missing Document

BOQ Items

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DO_NOT_SHOW

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Vibrofeeder: Counter Weight adjustment, inspection / repair of tray

12

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Trommel- 1 number

24

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Replacement works: Material handling equipments; Head drumset (inclusive of bearing): for elevators

10

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Head drum bearing/sleeves/plummer block replacement for elevators

20

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Bucket belt for elevators / bucket belt conveyors

200

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Drive drumset replacement: inclusive of bearings for other equipments

10

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Tail drumset / snub drumset / take-up drumset: (inclusive of bearings) for BE and BC wherever applicable

10

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Drive drum bearing/sleeves/plummer block for belt conveyor

16

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Tail drum bearing/sleeves/plummer block for BC and BE wherever applicable

30

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Idler replacement in belt conveyor

500

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Idler frame replacement

30

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Buckets replacement in BE or BC

200

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Replacement of takeup screw in bucket elevator

10

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Bucket Elevator drive modification including fabrication from the old casing- from flat belt to Geared drive

6

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Screw flight for screw conveyors

2

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Belt conveyor joint preparation 250/350mm per set

30

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Belt conveyor joint preparation 600mm per set

18

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Conveyor Belt Replacement: Dismantling of old conveyor belt, recoiling and shifting from site to designated area; Shifting of conveyor belt of suitable length from stores/designated area to site, laying of belt of width 250mm / 350mm

600

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Conveyor Belt Replacement: Dismantling of old conveyor belt, recoiling and shifting from site to designated area; Shifting of conveyor belt of suitable length from stores/designated area to site, laying of belt of width 600 mm

500

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Vulcanizing of conveyor belt of width 250/300 mm per joint (Vulcanising solution shall be supplied by the party)

36

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Vulcanizing of conveyor belt of width 600 mm per joint (Vulcanising solution shall be supplied by the party)

24

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Spot vulcanizing (Joint repair) (Vulcanising solution shall be supplied by the party)

10

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Belt conveyor scraper replacement

10

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Trommel Screen mesh preparation and replacement per piece

70

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Trommel screen repair/patch up work

18

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Replacement of Trommel frame

1

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Gearbox oil seal/ pump gland packing replacement

36

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Fabrication/ Installation/ Dismantling of material handling equipments: Fabrication of bucket elevator intermediate casing of all size

20

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Fabrication of bucket elevator bottom casing of all size

5

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Fabrication of bucket elevator top casing of all size

5

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Fabrication of belt conveyor frame 250mm/350mm/600mm (includes fixing of idlers/ idler frame)

50

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Installation/dismantling of bucket elevator or part

30

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Installation/dismantling of belt conveyor or part

20

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Replacement of pulleys/couplings of material handling equipment

48

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Fabrication and replacement of Feed shutter/inspection door

25

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Fabrication of carrying Idler frames of conveyor

5

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Fabrication of Blower Impeller

1

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DRIERS & ACCESSORIES Routine maintenance works: FBD & accessories of MSP – 2 No Dryer Shell , duct line, bag filter, Blowers, Fuel pump system, Air compressor

24

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Shaftdrier & Accessories – 5 Nos

24

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Diesel/Furnace Oil Pumps – 5 Nos

12

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Replacement works FBD and shaft dryer: Replacement of v belt for blowers/pumps/process equipments if carried out separately

10

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Replacement of impellers of blower

2

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Replacement of bearing of blowers 1 set

2

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Dismantling & Erection of blowers

2

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Replacement of Heater coils in heater unit of oil pumps up to 6 KW

3

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FBD/Shaft drier burner assembly cleaning and replacement

52

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Replacement of fluid couplings

2

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Repair & installation of structural and equipment: Dismantling, fabrication and installation of Mild steel parts including all fabrication related works Dismantling of Damaged Structural work

12

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Fabrication & painting of structural work

10

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Erection of structural work

10

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Precision fabrication works including painting

600

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Fabrication and Erection of FRP structural

50

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FRP handrails

50

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Fabrication and installation of FRP platforms

100

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Dismantling or Installation of process/other equipments

10

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Table feeder Jamming rectification (blockage/wet sand jamming)

6

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Refractory works: Refractory like fire bricks, insulation brick, insulation block etc

5

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Refractory like dense castable, insulation castable etc

1

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PROCESS EQUIPMENTS Routine Maintenance works: High Tension Seperators (Hts) – 10 Nos

120

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Electrostatic Plate Seperators (Eps) – 13 Nos

12

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Induced Roll Magnetic Seperators (IRMS) – 09 Nos (IRMS 5 Nos. and Exolon 4 Nos.)

24

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Rare Earth Drums Magnetic Seperators (REDMS) – 10 Nos

24

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Rare Earth Rolls Magnetic Seperators (RERMS) – 13 Nos

72

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Vibrating Screens – 28 Nos

312

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Air Tables – 16 Nos

96

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Auto Samplers- 7 numbers

24

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Replacement Works: Rotor for HTRS / Corona HTS/ IRMS

10

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Rotor for Exolon

10

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Rotor for REDMS

2

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ESPS electrode replacement

18

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Drive end Bearing of process equipments

20

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Non drive end Bearing of process equipments

20

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Feed Roll of IRMS / ESPS/HTRS

4

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Wire electrode HTS

5

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Induction Electrode HTS

10

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Capacitance Electrode HTS

8

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RERMS belt replacement of all sizes

36

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Vibrating screen chute replacement

6

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Vibrating screen meshes assembling in spare frames of all sizes

180

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Air table Main Shaft replacement with bearing

3

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Air table air blower replacement

5

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Air table cloth replacement

240

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Air table bearing replacement 1 set

12

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Reconditioning table top and replacement

4

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Air chamber fabrication and replacement

4

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fabrication of bottom chamber and replacement

4

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Reconditioning of foundation Frame & wooden spring

3

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Replacement of Air table wooden spring

6

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Reconditioning and replacement of Air table chute

10

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Replacement of pulleys/couplings of process equipments

36

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Reconditioning/fabrication of Auto samplers

12

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Reconditioning and replacement of brass/coir/fiber brushes in process equipments

40

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Magnetic separator pole gap/rotor adjustment

6

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Trash mesh fabrication and replacement

20

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Rotex Gearbox replacement

2

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Rotex gear box bearing replacement

4

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WET CIRCUIT EQUIPMENTS Reconditioning/ fabrication works: Reconditioning of vibrating screen motors inclusive of bearing replacement and painting

16

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HTRS induction electrode fabrication/reconditioning

9

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HTRS capacitance electrode fabrication/reconditioning

8

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Leak arresting/ fixing or replacement of chutes/pipes/ hoppers

60

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Airtable eccentric shaft preparation

2

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Airtable blower fabrication /reconditioning

6

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Reconditioning of Shaft drier burner assembly

12

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RERMS belt/AT cloth/ Screen mesh patch up work/reconditioning work

12

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Assissting weigher calibration work/ Load testing of weighers/ inspection of materials

80

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Carpentry works for 10 nos for flange gasket/ hammer handle

40

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Carpentry works of wooden planks/plywoods/compressed woods

40

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Routine Maintenance works: Pumps – 50 Nos

516

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Hydrosizer – 3 Nos

12

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Wet Table – 3 Nos

12

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Pan Filter 3 Nos., Screw Classifier & Screw Feeder – 2 Nos

12

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Spirals – 108 Sticks

20

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Compressors – 5 Nos

12

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Pump reconditioning: Size of the pump upto 3/2 CAH

12

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Size of the pump upto 6/4 DAH

12

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Vacuum pumps

1

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Split casing Water pumps of all sizes

12

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Mono block water pumps

9

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Submersible pumps

1

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Summersible slurry pump (Toyo)

4

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Screw classifier screw reconditioning

1

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Replacement works: Pumps; Dismantling of pump and accessories size of the pump upto 3/2 CAH

6

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Dismantling of pump and accessories size of the pump upto 6/4 DAH

4

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Split casing Water pumps of all sizes

6

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Mono block water pumps

12

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-do- Vacuum pumps

1

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-do- Submersible pumps

1

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MDC valce/operating mechanicsm replacement/repair

48

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Suction and deliver short piece/ T piece/suction pipes replacement

120

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Bearing assembly of pumps upto 3/2 or equivalent

10

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Bearing assembly of pump upto 6/4 or equivalent

10

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Valves: Dismantling & Erection of Metallic / Non metallic valves / NRV / foot valves at all elevations as per the scope of work with gasket valve size 15 mm-90 mm NB

36

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-do- but size 100 mm – 250 mm NB

12

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-do- but size above 250 mm – 400 mm NB

2

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Hydrosizer: Teeter water pipes replacement

3

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Feed well replacement along with all supporting pipelines

1

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Wet Table: Replacement / repair / overhauling of head motion mechanism

3

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Pan Filter: Filter cloth replacement

6

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Water meter replacment/ cleaning Size upto 200mm

2

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Size above 200mm to 400mm

2

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2 stage reciprocating compressor head replacement

1

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Hydrocyclone: Apex valve replacement

48

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Hydrocyclone: Reconditioning including fabrication work

9

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Hydrocyclone: Replacment

2

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Replacement of spiral launder

2

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Screw classifier screw replacement work inclusive of bearing

1

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Pipe & Fittings: Fabrication of HDPE fittings

20

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Fabrication of split Collar Clamps for HDPE pipe

50

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Fabrication of Metal clamps for cuff bends/ flanges

36

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HDPE pipe/collar joining using mirror welding

50

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Fabrication of Metal shortpiece/Reducer

40

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Fabrication of Short piece with HDPE insert for pump:

100

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HDPE Pipe Line Works of all sizes: Pipe size upto 90mm NB

300

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Pipe size above upto 160mm NB

400

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Material handling hose size upto 80 mm NB

40

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Material handling hose size above upto 200 mm NB

80

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DRIVE MOTOR/GEAR BOX REPLACEMENT Replacement of drive motor: For Pumps, Blowers, Driers/ other equipments - electric motor rating upto 7.5 kW

5

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– do – but rating above upto 22 kW.

5

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– do – but rating above upto 45 kW

9

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– do – but rating above 45 kW

4

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For Elevator, rating of motor / geared motor 1.1 kW to 5.5 kW

4

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For other material handling equipments / process equipments, rating of geared motor / motor upto 5.5 kW

12

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-do- but rating above 5.5 kW to 15 kW

4

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-do- but rating above 15 kW

4

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For vibrating feeder, Vibrating screens & other equipments - Vibromotors upto 0.75 kW

9

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For vibrating feeder, Vibrating screens & other equipments - Vibromotors rating above 0.75KW to 2.92 kW

12

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Replacement of Gear Boxes: For elevators the type of gear box 3NU/4NU or equivalant

12

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For Elevators the type of gear box U 500 or equivalent

5

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For belt conveyor the type of gearbox 3NU/4NU or equivalent

6

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For belt conveyor the type of gearbox U500/U600/U700/U800/U1000 or equivalent

2

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For other equipments- the type of gear box model V600 or equivalent

2

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GENERAL WORKS AND SPARES ASSEMBLING General works: Gas cutting Works (CI / MS / SS)

500

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Welding works (CI / MS / SS)

1200

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Any size electric hoist - erection / dismantling and shifting to designated places.

2

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Any size electric hoist/chain block reconditioning work

2

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Pipe line modification and replacement up to 50 mm NB (old or new metal pipes).

120

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Pipe line modification and replacement above 50mm up to 150 mm NB (old or new metal pipes).

120

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Duct line modification and replacement above 150mm upto 600 mm NB (old or new metal pipes)

100

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Overhauling works: Overhauling of gear boxes (other than U series) / geared motor of all sizes

36

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Overhauling of gear boxes U/V series/Rotex or equivalent

12

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Overhauling of any size / type of Valves / NRV / Rotary union, Chain

12

-

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Spares Assembling: Slurry pumps bearing unit assembling and testing of size upto 4/3

24

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Slurry pumps bearing unit assembling and testing of size 6/4

12

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Bucket belt preparation

200

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Bucket Elevator and Belt conveyor drum setting of all sizes

10

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Slurry pump / water pump and drive motor base frame fabrication and painting.

4

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Gear box / geared motor frame/motor frame of all sizes – fabrication and painting.

12

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Chutes, feedbox, discharge pipes, skirt boards, collection boxes, wiper / scraper, collection tray – fabrication, painting and fixing.

64

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Belt guards of all sizes – fabrication, painting and fixing in equipments

18

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Coupling guards of all sizes – fabrication, painting and fixing in equipments

18

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Tail drum guards for belt conveyors of all sizes - fabrication, painting and fixing.

6

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MACHINING WORKS Repair & machining work of shaft of size up to 50mm

6

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Repair & machining work of shaft of size more than 50 mm to 100 mm

3

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Key way machining for shafts of size up to 50mm

12

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Key way machining for shafts of size more than 50mm to 120mm

40

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TL Bush / Coupling / Sprockets – boring of size up to 65mm & keyway machining.

6

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Bucket elevator / Belt conveyor / Bucket belt conveyor - drum surface repairing & crowning

12

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-

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Repairing, static and dynamic balancing of blower impellers

1

-

-

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MS Sheet / plate bending & rolling works of thickness up to 12mm

5

-

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Thread repair/preparation work

12

-

-

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Flange preparation all material includes cutting and machining

24

-

-

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FBD Nozzle holder repair work

12

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HTRS/Exolon/IRMS/RERMS shaft replacement and repair work includes welding

12

-

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Scrap cleaning/ material shifting/ Unloading

3

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VEHICLE CHECKING Weekly maintenance checking of Tippers, Checking of Loaders, Excavators, Forklifts

520

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SHIFT MAINTENANCE WORKS Deployment of maintenance personnel per shift at MSP & HUP on as and when required basis to carry out all type shift maintenance works & other continuous shift works in second and third shift to run the plant smoothly as per instruction of EIC / Shift in charges in A, B & C - Shifts should be Four (04) in which one (01) should be a supervisor, one(1) should be a welder and others capable to execute all type of maintenance works in second and third shifts.

60

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