Chennai Petroleum Corporation Limited Tender

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Chennai Petroleum Corporation Limited - CPCL Tender

Machinery and Tools
Eprocure
Opening Date17 Nov 2020
Closing Date8 Dec 2020
Tender AmountRefer Documents 
Notes
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Costs

Description

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BOQ Items

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DO_NOT_SHOW

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UPTO 2" EL.UPTO 5 MTR FL 900 TO 2500

2

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920.03

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3" TO 4" EL.UPTO 5 MTR FL 150 TO 600

50

-

920.03

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3" TO 4" EL.ABOVE 5 MTR FL 150 TO 600

35

-

1254.59

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3" TO 4" EL.UPTO 5 MTR FL 900 TO 2500

3

-

1170.94

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3" TO 4" EL. ABOVE 5 MTR FL 900 TO 2500

2

-

1505.5

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5" TO 8" EL.UPTO 5 MTR FL 150 TO 600

38

-

1170.94

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5" TO 8" EL.ABOVE 5 MTR FL 150 TO 600

20

-

1672.76

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5" TO 8" EL.UPTO 5 MTR FL 900 TO 2500

5

-

1421.87

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5" TO 8" EL.ABOVE 5 MTR FL 900 TO 2500

1

-

1923.7

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9" TO 12" EL.ABOVE 5 MTR FL 150 TO 600

3

-

1923.7

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9" TO 12" EL.UPTO 5 MTR FL 900 TO 2500

3

-

1672.76

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14" TO18" EL.UPTO 5 MTR FL 150 TO 600

7

-

1672.76

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14" TO18" EL.ABOVE 5 MTR FL 150 TO 600

18

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2174.6

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REMOVING OF CONTROL /SHUTOFF VALVES: Removal of Control valves / Shutoff valves of all types like Globe, Plug, Ball, Butterfly and Angle Valve , flange rating are 150 / 300 / 600/ 900/ 1500/2500RF / RTJ from process line. The activity involves de-pressurizing the valve by opening the dummy flanges in Drain/Vent, Removing the Stud nuts and dropping the valve. The valve shall be safely transported to Workshop or designated place within Refinery-III . The contractor shall be responsible for deploying suitable tools and tackles for valve removal and suspending mechanism (Chain Pulley Blocks, hooks etc) while removing the valve from process line . The contractor may hire Hydra crane / 20 Ton Crane for valve removal from higher elevations and use trailer/ tractor to transport the valve to designated locations. Hiring of crane and trailer shall be a separate activity and shall be done after getting EIC Concurrence. The contractor shall also carry out minor gas cutting &welding for structural fabrication to remove the valves from congested location due to pipeline fouling. Contractor to Handover / Preservation of removed accessories, gasket, bolts etc and carry out house keeping of the workplace.

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UPTO 2" EL.UPTO 5 MTR FL 150 TO 600

42

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376.37

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UPTO 2" EL.ABOVE 5 MTR FL 150 TO 600

40

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878.21

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UPTO 2" EL.UPTO 5 MTR FL 900 TO 2500

2

-

627.3

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3" TO 4" EL.UPTO 5 MTR FL 150 TO 600

50

-

627.3

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3" TO 4" EL.ABOVE 5 MTR FL 150 TO 600

35

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1129.12

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3" TO 4" EL.UPTO 5 MTR FL 900 TO 2500

3

-

878.21

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3" TO 4" EL. ABOVE 5 MTR FL 900 TO 2500

2

-

1380.04

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5" TO 8" EL.UPTO 5 MTR FL 150 TO 600

38

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878.21

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5" TO 8" EL.ABOVE 5 MTR FL 150 TO 600

20

-

1380.04

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5" TO 8" EL.UPTO 5 MTR FL 900 TO 2500

5

-

1129.12

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5" TO 8" EL.ABOVE 5 MTR FL 900 TO 2500

1

-

1630.96

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9" TO 12" EL.ABOVE 5 MTR FL 150 TO 600

3

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1630.96

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9" TO 12" EL.UPTO 5 MTR FL 900 TO 2500

3

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1380.04

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14" TO18" EL.UPTO 5 MTR FL 150 TO 600

7

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1380.04

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14" TO18" EL.ABOVE 5 MTR FL 150 TO 600

18

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1881.88

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REMOVAL & FIXING OF MISC INSTRUMENTS: The contractor may co-ordinate with EIC in removal and fixing of heavy instrument items like Level Troll /Radar/ Multi-Point Thermocouples etc. The contractor shall transport the instruments to site and safely fix it in process line / Equipments without any damage to the instruments.

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Level trolls / Guided wave radars – 4”, 300#

3

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1547.33

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Multi-Point Thermocouples – upto 4”, 300#

4

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1547.33

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BLINDING : Including collecting the materials like blind flange, gasket, bolts, & nuts etc., Fixing the blind flange in process line, and arresting leak in any, House keeping the workplace.

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-

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Blinding for 150# and 300# ratings

-

-

-

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Size upto 1.5" dia

5

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160.16

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Size from 2" to 5" dia

5

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297.49

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Size from 6" to 10" dia

5

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680.46

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Size from 12" to 16" dia

3

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1250.96

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Size from 18" to 24" dia

10

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1845.94

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Blinding for 600# and 900# ratings

-

-

-

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Size upto 1.5" dia

5

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200.29

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Size from 2" to 5" dia

5

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371.95

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Size from 6" to 10" dia

5

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850.56

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Size from 12" to 16" dia

3

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1563.73

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Size from 18" to 24" dia

1

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2307.42

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Blinding for 1500# and 2500# ratings

-

-

-

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Size upto 1.5" dia

2

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288.36

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Size from 2" to 5" dia

2

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535.52

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Size from 6" to 10" dia

2

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1224.83

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DE-BLINDING : Including Draining depressurizing the process line, Removing the blind flange from process line, Hand over/Preservation of removed accessories, blind flange, gasket, bolts & nuts etc., and house keeping of the workplace.

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-

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Deblinding for 150# and 300# ratings

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-

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Size upto 1.5" dia

5

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160.16

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Size from 2" to 5" dia

5

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297.49

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Size from 6" to 10" dia

5

-

680.46

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Size from 12" to 16" dia

3

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1250.96

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Size from 18" to 24" dia

10

-

1845.94

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Deblinding for 600# and 900# ratings

-

-

-

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Size upto 1.5" dia

5

-

200.29

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Size from 2" to 5" dia

5

-

371.95

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Size from 6" to 10" dia

5

-

850.56

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Size from 12" to 16" dia

3

-

1563.73

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Size from 18" to 24" dia

1

-

2307.42

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Deblinding for 1500# and 2500# ratings

-

-

-

... More
Size upto 1.5" dia

2

-

288.36

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Size from 2" to 5" dia

2

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535.52

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Size from 6" to 10" dia

2

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1224.83

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SCAFFOLDING: Job involves erection of scaffolding at the required locations using 1-1/2 inch dia / 2 inch dia steel tubular pipes with suitable clamping arrangement, providing wooden planks / steel gratings at the required locations firmly tied on to the scaffolding pipes, removal of the wooden planks / steel grating & scaffolding materials on completion of the job. Scaffolding materials will be supplied by CPCL. (Base reference upto 5 M elevation from ground level )

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Erection & dismantling - Upto 10 mtr height of scaffolding

250

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119.04

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Erection & dismantling - Above 10 mtr and upto 20 mtr height of scaffolding

250

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130.9

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Hiring of scaffolding materials like Steel Pipes of different lengths,clamps (fixed and rolling), base plates, metal gratings / jollys andAluminium Ladders as per scope of work and requirement of EICs. Paymentwill be made as per SOR. EA= rate per day

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Supply of 6m Scaffolding Pipe

20000

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1.73

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Supply of 3m Scaffolding Pipe

20000

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0.86

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Supply of 2m Scaffolding Pipe

7500

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0.58

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Supply of Scaffolding Clamps(Fixed)

35000

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0.23

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Supply of Scaffolding Clamps(Rolling)

14500

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0.23

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Supply of Base Plates

14500

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0.23

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Supply of metallic jollys/ Gratings

14500

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1.73

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Supply of aluminium ladders

100

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3.45

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WELDING

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-

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CS SOCKET WELDING - All elevations with hydrotest

20

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375.12

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CS BUTT WELDING- Upto 12 M elevation with hydrotest - Using E6010/6013/7018 electrodes / 70S2 filler wire

20

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789.72

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CS Patch Plate Welding - Using E6010/6013/7018 electrodes

20

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1255.56

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Gas cutting of plates - Carbon Steel/ Alloy Steel - Thickness upto 6 MM

20

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77.04

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HIRING OF EQUIPMENT

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-

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Farana crane (12 Ton capacity) with operator (Working hours: 09.00 hrs. to 18.00 hrs.) Necessary diesel in contractor scope.

10

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9127

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Tractor/ Trailer -20 Ton capacity

10

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3150

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Crane of capacity 20 MT

5

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15950

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MANPOWER

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-

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Semi skilled manpower (in 12 hour shift) - 3 riggers in each shift for a duration of 40 days

240

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1314



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