Chennai Petroleum Corporation Limited Tender

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Chennai Petroleum Corporation Limited - CPCL Tender

Works
Eprocure
Opening Date20 Dec 2024
Closing Date30 Dec 2024
Tender AmountRefer Documents 
Notes
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Description

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BOQ Items

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DO_NOT_SHOW

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Carbon Steel Piping Work - Above ground

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The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.

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The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications

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The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required.

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The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes / ER 70S2 filler wire as required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.

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The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to the designated area as per EIC instructions.

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The rates for the following items shall be exclusive of blinding & deblinding, radiography, stress relieving, reinforcement pad welding, removal of old piping for replacement and erection & removal of scaffolding

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The rates for the following items shall be inclusive of fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system.

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Carbon Steel - Above ground Piping - Socket / fillet welding Joint - Without Hydrotest

150

244

36600

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Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018)

110

322

35420

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Alloy Steel Piping Work - Aboveground

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The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of alloy steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.

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The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications.

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The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required.

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The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process for root run followed by manual arc welding process for the filling passes with relevant filler wires / electrodes as required with necessary pre-heating prior to welding, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.

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The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions.

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The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding, radiography , removal of old piping for replacement and erection & removal of scaffolding.

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The rates for the following items shall be inclusive of fabrication, laying, erection, preheating, welding,100% stress relieving of joints, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system.WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINE

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Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode - P9 grade - without hydrotest

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72800

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Dismantling & Removal of Piping

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The job involves removal of existing above ground, under ground, overhead insulated or uninsulated or steam traced piping including all types of fittings like elbows / tees / reducers, etc., flanges, valves, all types of instruments, supports by cold cutting / gas cutting / grinding, etc., at all locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area as per the instructions of Engineer-in-charge. The insulation materials to be removed from the pipes and transported to their respective designated locations as per EIC.

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The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects.

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Dismantling & removal of Piping - Carbon steel / Alloy steel

350

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11550

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Dismantling & Removal of Structurals / Gratings

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The job involves removal of existing above ground, overhead structurals including platforms, ladders, GI & steel gratings by unfastening / cold cutting / gas cutting / grinding, etc., from various locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area or scrap yard as per the instructions of Engineer-in-charge including weighment of the material at the appropriate place within the refinery premises, if required.

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The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects.

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Dismantling & Removal of Structurals / Gratings

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11095

22190

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Fabrication & erection of structurals:

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The job includes fabrication and erection of carbon steel structurals in position such as platforms, ladders, stairs, brackets, pipe supports, pipe shoe, using the structural materials like angles, flats, channels, beams, rounds, plates etc. at all grades & elevations.

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The job also includes transportation of the required structural materials from owner's storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work.

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The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions.

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Fabrication and erection of structurals upto 15 m elevation

1.5

27844

41766



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