Chennai Petroleum Corporation Limited Tender

Lumpsum rate for Dismantling, Removal and shifting to scrap yard of Existing old Rotary vacuum drum filter for De-Waxing service Tag No.9X-101 C (Including Lubricator drive, Scrolling drive ,Hydraulic drive, filter drive and Gear Box) as per the scope of work and instructions of EIC. ( 3.35 Mtr Dia X 6.17 Mtr Long -31800 Kgs and 4.5Mtr Elevation)

Lumpsum rate for Dismantling, Removal and shifting Existing old to scrap yard of Rotary vacuum drum filter for De-Waxing service Tag No.9X-101 D (Including Lubricator drive, Scrolling drive ,Hydraulic drive, filter drive and Gear Box) as per the scope of work and instructions of EIC. ( 3.35 Mtr Dia X 6.17 Mtr Long -31800 Kgs and 4.5Mtr Elevation)

ERECTION & COMMISIONING OF NEW ROTARY VACUUM DRUM FILTER FOR DE WAXING SERVICE TAG NO.9X-101 C/D IN PLANT 09 MEK DEWAXING UNIT The scope of work includes besides supervision, mobilization of required skilled, experienced technicians, engineers, supervisors, transportation including collection of static equipments like coolers / vessels / filters etc., from OWNER's storage point by raising material Issue request using CPCL tractor/trailor. Loading of material at Owner's warehouse/yard, transportation unloading of material to the work location shown in the equipment layouts or Plant-09 job site, unloading of equipments at their respective places wherever direct installation is possible, dressing of foundation, providing and placing packings, shims, placing the equipments on foundations, levelling, alignment of equipment with pipe, alignment of equipment without pipe, grouting, bolt tightening and final alignment of equipment, flushing fixing internals, cleaning, if required, nozzle proving, connection of required pipelines, de-blnding, commissioning of equipments and completing the work in all respects as per drawings, technical specifications specifications and instructions of Engineer-in-Charge.,,,,,,,, "This job also includes supplying of tools, tackles, lifting arrangement like chain pulley blocks, suitable slings/ belts, etc., machineries, all consumables and labour to complete the job in all respects",,,,,,,, Job involves erection of scaffolding at the required locations using 1-1/2 inch dia steel tubular pipes with suitable clamping arrangement, providing steel planks / steel gratings at the required locations firmly tied on to the scaffolding pipes, removal of the planks / steel gratings & scaffolding materials on completion of the job.The job also includes mobilising required scaffolding materials like steel pipes, clamps and steel planks, supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, all consumables and labour to complete the job in all respects. ,,,,,,,,

Lumpsum rate for Erection, Testing & Commisioning of New Rotary vacuum drum filter for De-Waxing service Tag No.9X-101 C (Including Lubricator drive, Scrolling drive ,Hydraulic drive, filter drive and Gear Box) as per the scope of work and instructions of EIC. ( 3.35 Mtr Dia X 6.17 Mtr Long -31800 Kgs and 4.5Mtr Elevation)

Lumpsum rate for Erection, Testing & Commisioning of New Rotary vacuum drum filter for De-Waxing service Tag No.9X-101 D (Including Lubricator drive, Scrolling drive ,Hydraulic drive, filter drive and Gear Box) as per the scope of work and instructions of EIC. ( 3.35 Mtr Dia X 6.17 Mtr Long -31800 Kgs and 4.5Mtr Elevation)

SUPPLY OF SUITABLE CRANE FOR DISMANTLING, REMOVAL & SHIFTING OF EXISTING ROTARY VACUUM DRUM FILTER FOR DE WAXING SERVICE TAG NO.9X-101 C/D AND ERECTION & COMMISIONING OF NEW ROTARY VACUUM DRUM FILTER FOR DE WAXING SERVICE TAG NO.9X-101 C/D

Provide one(1) number 180 Ton capcity c

180 Ton capcity crane Mobilization & De-Mobilization & along with operator on hire basis for carrying out replacement of Rotary vacuum drum filter for De-Waxing service Tag No.9X-101 C/ D -2 Nos

Provide one(1) number 350 Ton capcity crane with boomlength 60 metres along with operator on hire basis for carrying out replacement of Rotary vacuum drum filter for De-Waxing service Tag No.9X-101 C/ D -2 Nos ( 12 hrs / Day) .Necessary Diesel is in Contractor scope.

350 Ton capcity crane Mobilization & De-Mobilization & along with operator on hire basis for carrying out replacement of Rotary vacuum drum filter for De-Waxing service Tag No.9X-101 C/ D -2 Nos

ERECTION & DISMANTLING OF STEEL SCAFFOLDING (WITH CONTRACTORS' OWN MATERIALS),,,,,,,, Job involves erection of scaffolding at the required locations using 1-1/2 inch dia steel tubular pipes with suitable clamping arrangement, providing steel planks / steel gratings at the required locations firmly tied on to the scaffolding pipes, removal of the planks / steel gratings & scaffolding materials on completion of the job.,,,,,,,, The job also includes mobilising required scaffolding materials like steel pipes, clamps and steel planks, supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, all consumables and labour to complete the job in all respects. ,,,,,,,,

Erection & dismantling - Base reference

Erection & dismantling - Upto 10 mtr height of scaffolding as per site requirement using contractors OWN MATERIALS.

Erection & dismantling - Above 10 Mtr and upto 20 mtr height of scaffolding as per site requirement using contractors OWN MATERIALS.

BLINDING AND DE-BLINDING The job includes collection & transportation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner's storage point, loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, insertions and removal of blind & gaskets, providing new gaskets after removal of blinds, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,

Blinding and deblinding for 150# & 300# ratings:

Blinding & Deblinding - Size Upto 1-1/2 inch dia.

Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.

Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.

REMOVAL AND INSTALLATION OF FLANGED VALVES AND STRAINERS,, Removal of Flanged Valves (Other than safety valves) and Strainers,, The job includes removal of flanged valves & Strainers at all grades & elevations by de-bolting / cold cutting / gas cutting and transportation of the valve to the maintenance valve shop or any other designated place inside the refinery premises for repair / disposal.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.,,

Valve rating - 150# & 300#

Removal of valves - Size 2 inch dia. to 3 inch dia.

Removal of valves - Size 4 inch dia. to 6 inch dia.

Installation of Flanged Valves (Other than safety valves) and Strainers,, The job includes transportation of valves & strainers, gaskets, fasteners, etc., from the owner's storage point or valve maintenance shop, cleaning, checking, tightening the gland, greasing & freeing up etc., servicing of all the fasteners using oil, replacing with new fasteners wherever required, hydrotesting the valve if required, at the specified pressure at valve maintenance shop, installation of flanged valve at all heights & grades using proper gaskets & studs. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.,,

Valve rating - 150# & 300#

Installation of valves - Size 2 inch dia. to 3 inch dia.

Installation of valves - Size 4 inch dia. to 6 inch dia.

Carbon Steel Piping Work - Above ground,, The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts. ,, The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications,, The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required.,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 7018 electrodes / ER 70S2 filler wire as required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to the designated area as per EIC instructions. ,, The rates for the following items shall be exclusive of blinding & deblinding, radiography, stress relieving, reinforcement pad welding, removal of old piping for replacement and erection & removal of scaffolding.,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system.,, WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINE

SOCKET WELDING - ALL ELEVATIONS Carbon Steel - Above ground Piping - Socket / fillet welding Joint - With Hydrotest ( E-7018)

BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire / E-7018 ELECTRODES,, Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018)

BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES ,, Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018)

Stainless Steel Piping Work - Aboveground The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of stainless steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts. ,, The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications.,, The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required.,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process / manual arc welding process as required with relevant filler wires / electrodes as required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to the designated area as per EIC instructions. ,, The rates for the following items shall be exclusive of blinding & deblinding, radiography, stress relieving, reinforcement pad welding, removal of old piping for replacement and erection & removal of scaffolding.,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system.,, WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINE,, ,,

SOCKET WELDING - ALL ELEVATIONS - STAINLESS STEEL,, Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades - ER / E - 308, 308H, 308L, 347 - With hydrotest

BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - STAINLESS STEEL,, Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest

BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- STAINLESS STEEL,, Stainless Steel - Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest

Dismantling & Removal of Structurals / Gratings,, The job involves removal of existing above ground, overhead structurals including platforms, ladders, GI & steel gratings by unfastening / cold cutting / gas cutting / grinding, etc., from various locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area or scrap yard as per the instructions of Engineer-in-charge including weighment of the material at the appropriate place within the refinery premises, if required. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects.,,

Dismantling & Removal of Structurals / Gratings

Dismantling & Removal of Piping,, The job involves removal of existing above ground, under ground, overhead insulated or uninsulated or steam traced piping including all types of fittings like elbows / tees / reducers, etc., flanges, valves, all types of instruments, supports by cold cutting / gas cutting / grinding, etc., at all locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area as per the instructions of Engineer-in-charge. The insulation materials to be removed from the pipes and transported to their respective designated locations as per EIC.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects.,,

Dismantling & removal of Piping - Carbon steel / Alloy steel

Dismantling & removal of Piping - Stainless steel

Fabrication & erection of structural related for Piping Modification jobs.,, The job includes fabrication and erection of carbon steel structurals in position such as platforms, ladders, stairs, brackets, pipe supports, pipe shoe, using the structural materials like angles, flats, channels, beams, rounds, plates etc. at all grades & elevations.,, The job also includes transportation of the required structural materials from owner's storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning b ack the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions.,,

Fabrication and erection of structurals ,, Fabrication and erection of structurals upto 15 m elevation

Erection and welding of Platform / Gratings: The job includes erection & welding of gratings in position under the support structure in columns, vessels, tanks, staircase, platforms, step ladders, etc., at all grades & elevations with necessary corrections at work site on the supplied grating to fit to the site requirements.,, The job also includes transportation of the required structural materials from owner's storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions.,,

Erection and welding of Gratings ,, Erection and welding of Gratings upto 15 m elevation

RADIOGRAPHY,, The job includes performing radiography examination of welds on piping & all type of equipments as per relevant ASME / ASTM standards & as per CPCL specification CPCL-INSP-RAD-01 at all grades & elevations with film width not less than 4 inches.,, The job also includes supplying of radiation source camera, other machineries required, all consumables required for filming & developing, transportation of camera, etc., area preparation before starting the job, labour, supervision to complete the job in all respects including preparation of developing chemicals, developing the films & submission of films for inspection review. ,,

Pipe weld joints - Upto 2" nominal dia EA=JOINT

Pipe weld joints - 3" nominal dia EA=JOINT

Pipe weld joints - 4" nominal dia EA=JOINT

Pipe weld joints - 6" nominal dia EA=JOINT

Weld Joint Size - Above 6" Nominal Dia. " = INCHLENGTH

PIPELINES HYDROTESTING (OLD LINES),, Pipe lines Hydrotesting- upto First 10 Mtr. Length,, The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit.,, The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.,,

M= RUNNING METER

M= RUNNING METER

M= RUNNING METER

Pipe lines Hydrotesting- beyond 10 Mtr. Length,, The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit.,, The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.,, NOTE :,, (1) For blinding & deblinding wherever involved, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.2,, (2) For indiviidual job, rates shall be paid as per 13.1 for the first 10 mtr. length and for every additional metre length beyond 10 metres shall be paid as per 13.2,,

M= RUNNING METER

M= RUNNING METER

M= RUNNING METER

Supply of Semi-Skilled experinced Assistance for Pre-Commissioning / Commissioning activities as per the instruction of EIC.,, Supply of manpower with all tools & tackles, consumables, supervision, safety, PPE's, etc. for carrying out pre-commssioning, commissioning activities, Tie-In commissioning, related jobs and completing the work as per the instruction and complete satisfaction of EIC.. Contractor shall quote labour rates accordingly.,, "This will be applicable only for the items for which rates are not covered under schedule of rates items mentioned elsewhere in this SOR.",,

Provide SEMI-SKILLED during Monday to Saturday for 12 Hrs Shift on round the clock basis for System shutting down / Start-up activities, Pre-Commissioning & Commisssioning activities etc (Unit of measurement Day = Manday per 12 Hrs shift.)

Provide SEMI-SKILLED during Sunday and Company declared holidays for 12 Hrs Shift on round the clock basis for System shutting down / Start-up activities, Pre-Commissioning & Commisssioning activities etc (Unit of measurement Day = Manday per 12 Hrs shift.)